Engcon EC02 User manual

User manual
TILTROTATOR
EC02 | EC05B | EC10B | EC15B | EC20B | EC30
Article 9000112 | Version 1.8
Language
Country
Original Instructions

Preface
Preface
Dear Customer,
Thank you for choosing a product from engcon.
engcon is the market leader in tiltrotators and tools for excavators. We represent
innovation, knowledge and experience, and we develop our products with a focus on the
customer's needs. Please visit our website for contact information and details about the
rest of our product range.
www.engcon.com
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Table of Contents
Table of Contents
1. Introduction
1.1. General............................................................................................................ 6
1.2. Scrapping and recycling..................................................................................6
1.3. Transport and storage..................................................................................... 6
1.3.1. Temperature during operation and storage..............................................7
1.4. Warranty.......................................................................................................... 7
1.5. Technical support and spare parts.................................................................. 7
1.6. Product approval............................................................................................. 8
1.6.1. EC Declaration of Conformity.................................................................. 8
1.6.2. Type certification for lifting hook.............................................................. 9
2. Safety
2.1. General............................................................................................................ 10
3. Design and function
3.1. General............................................................................................................ 11
3.2. Q-Safe............................................................................................................. 11
3.2.1. Overview.................................................................................................. 12
3.3. HS and SW quick coupler with sensor............................................................13
3.3.1. Overview.................................................................................................. 14
3.4. EC-Oil.............................................................................................................. 15
3.5. ePS/C2C..........................................................................................................16
3.5.1. Overview.................................................................................................. 16
4. Installation
4.1. Oil.................................................................................................................... 18
4.2. Identification.....................................................................................................18
4.3. Mechanical.......................................................................................................18
4.3.1. Attaching the tiltrotator.............................................................................19
4.4. Electrical and hydraulics..................................................................................21
4.4.1. Q-Safe......................................................................................................21
4.5. On completion................................................................................................. 22
5. Operation
5.1. Before and during use.....................................................................................23
5.2. Lifting points.................................................................................................... 24
5.3. Integrated grabber...........................................................................................24
5.4. Hydraulic hammers..........................................................................................25
5.5. Augers............................................................................................................. 25
5.6. Pallet forks.......................................................................................................25
5.7. Crane boom.....................................................................................................26
5.8. Maneuvering.................................................................................................... 26
5.8.1. DC2 control system (for machines with double-acting hydraulic circuit)... 26
5.8.2. Control system 10 (for machines with proportional control hydraulic
circuits).................................................................................................................
26
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Table of Contents
5.8.3. Control system 9-2 (for machines with two or more proportionally
controlled hydraulic circuits)................................................................................
26
5.8.4. Control system 1 (for machines with double-acting hydraulic circuit).......27
5.8.5. Control system 15 (for machines with double-acting hydraulic circuit).....27
5.8.6. Externally controlled quick coupler lock – SQ/QSC.................................27
5.9. Changing tools.................................................................................................27
5.9.1. Connecting the tool, hydraulic lock..........................................................27
5.9.2. Disconnecting the tool, hydraulic lock..................................................... 30
5.9.3. Connecting the tool, mechanical lock...................................................... 31
5.9.4. Disconnecting the tool, mechanical lock..................................................33
5.10. Fitting and setting up quick coupler locks..................................................... 34
6. Maintenance
6.1. General............................................................................................................ 38
6.2. Daily inspections..............................................................................................39
6.3. Special maintenance....................................................................................... 41
6.3.1. EC-Oil.......................................................................................................41
6.4. Lubrication every 8 operating hours................................................................42
6.4.1. Tiltrotator lubrication................................................................................ 42
6.4.2. Greasing the quick coupler......................................................................44
6.4.3. Lubrication, integrated grabber GR10, GR20.......................................... 45
6.4.4. Lubrication, integrated grabber GR20RR................................................ 45
6.5. Service every 250 operating hours................................................................. 46
6.5.1. Shimming, tilt upper section.................................................................... 46
6.6. Checking axial and radial play........................................................................ 47
6.7. Tightening torque.............................................................................................47
7. Troubleshooting
7.1. Q-Safe............................................................................................................. 50
7.1.1. Indications................................................................................................ 50
7.2. HS and SW with sensor..................................................................................52
7.2.1. Indications................................................................................................ 52
7.3. ePS/C2C..........................................................................................................53
7.3.1. Indications................................................................................................ 53
8. Decals
8.1. Decal disposition............................................................................................. 54
8.1.1. Control systems 9 and 10....................................................................... 54
8.2. Warning decals................................................................................................54
8.2.1. Warning decals in cab............................................................................. 54
8.2.2. Warning decals on product......................................................................56
9. Technical data
9.1. Tiltrotator..........................................................................................................57
9.2. Integrated grabber cassette............................................................................ 59
10. Glossary
10.1. Designations.................................................................................................. 60
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Table of Contents
10.2. Abbreviations................................................................................................. 60
10.3. Tiltrotator overview........................................................................................ 61
11. Service
11.1. Service schedule........................................................................................... 62
11.2. Service record................................................................................................63
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1 Introduction
1. Introduction
1.1. General
This user manual contain important information about your product's functions and
characteristics, and how to use it in the best way. Before you begin using the product, it is
important that you read and understand the content of these instructions, especially the
sections that address safety.
In addition to these instructions, you must study and understand the applicable safety
information for the relevant base machine as well as any other equipment involved.
The user manual is supplied with supplementary documentation providing more detailed
descriptions of the installation, fitting, operation and maintenance of control systems and
custom modifications for your specific product.
Information, images, illustrations and specifications used in the instructions are based
on product information that was available at the time of going to press. Images and
illustrations used in the instructions are typical examples and not intended to be exact
depictions of various part of the product. We reserve the right to make changes without
prior notice.
Always store the user manual together with any other supplementary information in a safe
manner and such that it is always available.
1.2. Scrapping and recycling
engcon makes constant efforts to reduce its environmental impact. engcon's products
comprise at least 99 per cent recyclable material. All assembly and service work must
take place in compliance with legislation and ordinances governing the environment,
health and occupational safety. This refers to all work with residual materials including
handling, storage and processing. To prevent contamination of soil and water, spillages
must be avoided. Should a spillage occur, it must be dealt with.
Hazardous waste may only be disposed of by those authorized to do so. All waste
produced must be disposed of in compliance with applicable legislation and ordinances:
- Metal and plastics to be recycled.
- Hydraulic hoses are normally used for energy recovery (sort as hazardous waste).
- Oils and greases are normally used for energy recovery (sort as hazardous waste).
- Electronic components to be recycled for materials (sort as hazardous waste).
- Packaging to be sorted at source and recycled for materials.
- Paper to be sorted at source and recycled for materials.
If in doubt, contact the environmental manager at engcon.
1.3. Transport and storage
There are no lifting or attachment points on the tiltrotator. The tiltrotator may only be
handled, moved or transported while strapped to a pallet.
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1 Introduction
In case of prolonged storage, a cylinder’s piston rod should be treated with corrosion
protection or nested in the cylinder.
1.3.1. Temperature during operation and storage
Description
Temperature
Operating temperature
-22° to +122°F
Temperature range during storage
-22° to +122°F
1.4. Warranty
All customers receive a press 2-year warranty on tiltrotators delivered after 1 January,
2018.
We encourage you to register your tiltrotator to enjoy faster service. Visit
www.engcon.com and search for "register your product".
1.5. Technical support and spare parts
Contact information for support and spare parts can be found at www.engcon.com.
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1 Introduction
1.6. Product approval
1.6.1. EC Declaration of Conformity
Manufacturer:
engcon Nordic AB
Address:
Box 111
Mailing address:
SE-833 22 STRÖMSUND
Country:
SWEDEN
Telephone:
+ 46 670 178 00
Telefax:
+ 46 670 178 28
Email:
[email protected]
Hereby declares that:
Type designation:
Part no:
Serial No:
Lifting hook, max:
Max hydraulic pressure:
Date of delivery:
Other:
has been manufactured in accordance with the EC Machinery Directive 2006/42/EC
The following standards and directives have also been applied and complies with:
-EMC Directive 2014/30/EU
-SS-EN ISO 12100:2010, SS-EN 474-1:2006+A5:2018 and SS-EN 474-5:2006+A3:2013, SS-ISO
13031:2016
-ISO 10567:2007, SAE J2506:2012, SAE J1362:2018
This declaration and engcon's warranties will cease to be valid immediately if spare parts other than engcon
original spare parts are used, or if any changes or other interventions are made without engcon's permission.
Title: CEO
Name: Stig Engström
Date:
Signature:
Qualified person authorized to compile the technical documentation:
Fredrik Jonsson, Head of R&D, engcon AB
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1 Introduction
1.6.2. Type certification for lifting hook
The following certification is valid for tiltrotators supplied with a lifting hook.
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2 Safety
2. Safety
2.1. General
It is important that you read and understand all warnings prior to installation work on this
product or before you use it and any accessories supplied. The warning texts highlight
potential risks and describe how to avoid them. The following warning levels are used in
this user manual:
DANGER
Indicates that an accident will occur if the regulation is
not followed. Risk of personal injury or death.
WARNING
Indicates that an accident may occur if the regulation
is not followed. Risk of personal injury or death.
CAUTION
Indicates that an accident may occur if the regulation
is not followed. Risk of personal injury.
IMPORTANT
Indicates that an accident may occur if the regulation is
not followed. Risk of damage to property, process or the
surroundings.
REMARKS
Specifies additional information that may make performance or
understanding of specific operations easier.
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