EPSON Stylus Pro 3800/3800C/3850 Revision A
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Chapter 4 DISASSEMBLY & ASSEMBLY
4.1 Overview ............................................................................................................ 86
4.1.1 Precautions ................................................................................................. 86
4.1.2 Orientation Definition ................................................................................ 88
4.1.3 Tools .......................................................................................................... 88
4.1.4 Screws ........................................................................................................ 89
4.1.5 Chapter Organization ................................................................................. 89
4.2 Disassembly Flowchart ...................................................................................... 90
4.3 Disassembly/Assembly Procedure (Group 1) .................................................... 91
4.3.1 Unlocking the CARRIAGE, ASSY. manually .......................................... 91
4.3.2 Consumable ............................................................................................... 92
4.3.3 Removing the Housing and OPERATION, PANEL, ASSY. .................... 94
4.3.4 Removing the Circuit Boards .................................................................. 112
4.3.5 Removing the MOTOR ASSEMBLIES. ................................................. 118
4.3.6 Removing the SENSORS and SWITCHES ............................................ 123
4.3.7 Removing the Carriage Mechanism ........................................................ 130
4.3.8 Removing the PAPER FEED MECHANISM ......................................... 132
4.3.9 Removing the Ink System Mechanism .................................................... 148
4.3.10 Removing the PAPER FEED MECHANISM ....................................... 164
4.3.11 Removing the Carriage Mechanism ...................................................... 169
4.3.12 Removing the INK SYSTEM MECHANISM ...................................... 176
4.3.13 PRINTER MECHANISM ..................................................................... 178
4.4 Disassembly/Assembly Procedure (Group 2) .................................................. 179
4.4.1 Removing the PAPER FEED MECHANISM ......................................... 179
Chapter 5 ADJUSTMENT
5.1 Overview .......................................................................................................... 191
5.1.1 Precautions ............................................................................................... 191
5.1.2 Adjustment Workflow ............................................................................. 191
5.1.3 Parts and Units that Require Adjustments ............................................... 191
5.1.4 Required Adjustments by Part or Unit ..................................................... 192
5.1.5 Description of Adjustments ..................................................................... 193
5.1.6 Tools for Adjustments ............................................................................. 195
5.1.7 Adjustment Program Basic Operations ................................................... 196
5.2 Mechanical Adjustment .................................................................................... 198
5.2.1 PF Timing Belt Tension Adjustment ....................................................... 198
5.2.2 LD Roller Position Adjustment ............................................................... 200
5.2.3 PG Position Adjustment .......................................................................... 201
5.3 Standard Adjustment ........................................................................................ 203
5.3.1 RTC&USB ID ......................................................................................... 203
5.3.2 Head Rank ID .......................................................................................... 204
5.3.3 Print Head Slant Adjustment (PF) ........................................................... 205
5.3.4 Print Head Slant Adjustment (CR) .......................................................... 207
5.3.5 Initial Ink Charge Flag ON/OFF ............................................................. 211
5.3.6 Parameter Backup .................................................................................... 212
5.3.7 Check PG ................................................................................................. 214
5.3.8 Initial Ink Charge ..................................................................................... 215
5.3.9 Cleaning ................................................................................................... 215
5.3.10 Input Serial number ............................................................................... 216
5.3.11 Colorimetric Calibration Tool ............................................................... 217
5.3.12 Install F/W ............................................................................................. 229
5.3.13 Ink Mark Sensor Adjustment for Auto Nozzle Check .......................... 230
5.3.14 Washing Head And Discharge Ink ........................................................ 232
5.3.15 Auto Bi-D Adjustment ........................................................................... 233
5.3.16 Auto Uni-D Adjustment ........................................................................ 234
5.3.17 Check the Release Of Grid Roller ......................................................... 235
5.3.18 Check Network Communication ........................................................... 236
5.3.19 T&B&S Adjustment .............................................................................. 237
5.3.20 PF Adjustment ....................................................................................... 239
5.3.21 EJ Adjustment ........................................................................................ 241
5.3.22 Check Ink Selector Operation ................................................................ 243
5.3.23 Write Constant When CR change .......................................................... 244
5.4 Check Results ................................................................................................... 245
5.4.1 Check Nozzle ........................................................................................... 245
5.4.2 Print Image .............................................................................................. 246
5.4.3 Check Results .......................................................................................... 247
5.4.4 Check Alignment ..................................................................................... 248
5.5 Reset Counters .................................................................................................. 249
Chapter 6 MAINTENANCE
6.1 Overview .......................................................................................................... 251
6.1.1 Product Life Information ......................................................................... 252
6.2 Cleaning ............................................................................................................ 253
6.3 Lubrication ....................................................................................................... 254