ESAB Caddy Tig 2200i AC/DC User manual

Valid for serial no. 718--xxx--xxxx0460 225 027 070424
Tig 2200i AC/DC
Caddy t
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 13..............................................

Ðóññêèé
TOCr -- 3 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 5.......................................................
2.1 Îáîðóäîâàíèå 5...........................................................
2.2 Ïàíåëè óïðàâëåíèÿ 6......................................................
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ 6................................
4ÓÑÒÀÍÎÂÊÀ 7.......................................................
4.1 Èíñòðóêöèè ïî ïîäúåìó 7..................................................
4.2 Ðàñïîëîæåíèå 7...........................................................
4.3 Ñåòü ýëåêòðîïèòàíèÿ 8.....................................................
5 ÝÊÑÏËÓÀÒÀÖÈß 9..................................................
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ 9.....................................
5.2 Óñëîâíûå îáîçíà÷åíèÿ 10...................................................
5.3 Ñîåäèíèòåëü äëÿ áëîêà îõëàæäåíèÿ 10.......................................
5.4 Âêëþ÷åíèå èñòî÷íèêà ïèòàíèÿ 10............................................
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 10.................................
6.1 Ïðîâåðêà è ÷èñòêà 11.......................................................
7 ÏÎÈÑÊ È ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 11.......................
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 11.......................................
9 ÄÅÌÎÍÒÀÆ È ÓÒÈËÈÇÀÖÈß 12......................................
ÈÍÑÒÐÓÊÖÈÈ ÏÎ ÑÁÎÐÊÅ 23.........................................
ÑÕÅÌÀ 24..............................................................
ÍÎÌÅÐ ÇÀÊÀÇÀ 26.....................................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 27...........................

bt33d1ra -- 4 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
Sèíñòðóêöèè ïî ýêñïëóàòàöèè
Sðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
Síàçíà÷åíèå îáîðóäîâàíèÿ
Sïðàâèëà òåõíèêè áåçîïàñíîñòè
Sòåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
Sóäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
Sçàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
Sîòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
Síå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
SÂî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
SÏðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàòü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
SÏðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
SÐàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
SÂ ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
SÇàïðåùàåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.
Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ òðóá.
ÂÍÈÌÀÍÈÅ!
ÂÍÈÌÀÍÈÅ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî
èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.
RU

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Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
ÎÑÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
SÑâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
SÍå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.
SÎáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
SÎáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
SÈñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
SÄëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
SÇàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
SÄëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
SÈñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
SÏðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
SÏðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
2 ÂÂÅÄÅÍÈÅ
Tig 2200i AC/DC ïðåäñòàâëÿåò ñîáîé èñòî÷íèê ïèòàíèÿ äëÿ äóãîâîé ñâàðêè
âîëüôðàìîâûì ýëåêòðîäîì â çàùèòíîì ãàçå (TIG), êîòîðûé ìîæíî òàêæå
èñïîëüçîâàòü äëÿ ðó÷íîé äóãîâîé ñâàðêè ìåòàëëè÷åñêèì ïëàâÿùèìñÿ
ýëåêòðîäîì (MMA). Ìîæåò ýêñïëóàòèðîâàòüñÿ ñ ïåðåìåííûì (AC) èëè
ïîñòîÿííûì òîêîì (DC).
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 27.
2.1 Îáîðóäîâàíèå
 êîìïëåêò ïîñòàâêè èñòî÷íèêà ïèòàíèÿ âõîäèò 5-ìåòðîâûé îáðàòíûé êàáåëü,
3-ìåòðîâûé ñåòåâîé êàáåëü, ïîäâåñíîé ðåìåíü, ïðèâîäíîé ðåìåíü,
ðóêîâîäñòâî ïî ýêñïëóàòàöèè èñòî÷íèêà ïèòàíèÿ è ïàíåëü óïðàâëåíèÿ.
RU

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2.2 Ïàíåëè óïðàâëåíèÿ
STA33 AC/DC STA34 AC/DC
Ïîäðîáíîå îïèñàíèå ïàíåëåé óïðàâëåíèÿ ïðèâåäåíî â îòäåëüíîì
ðóêîâîäñòâå.
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ
Tig 2200i AC/DC
Íàïðÿæåíèå ñåòè 230 Â, ↓10%, 1∼50 Ãö
Òîê â ïåðâè÷íîé îáìîòêå
Iìàêñ. TIG
Iìàêñ. MMA
27,4 A
25,0 A
Íàïðÿæåíèå õîëîñòîãî õîäà 40 Âò
Äèàïàçîí íàñòðîåê TIG AC* / DC
MMA
3 - 220 A
4-160À
Äîïóñòèìàÿ íàãðóçêà ïðè ñâàðêå TIG AC/DC
Êîýôôèöèåíò íàãðóçêè 20%
Êîýôôèöèåíò íàãðóçêè 60%
Êîýôôèöèåíò íàãðóçêè 100%
220 À / 18,8 Â
150À/16,0Â
140À/15,6Â
Äîïóñòèìàÿ íàãðóçêà ïðè ñâàðêå MMA
Êîýôôèöèåíò íàãðóçêè 30%
Êîýôôèöèåíò íàãðóçêè 60%
Êîýôôèöèåíò íàãðóçêè 100%
160À/26,4Â
120À/24,8Â
110À/24,4Â
Êîýôôèöèåíò ìîùíîñòè ïðè ìàêñèìàëüíîì
òîêå
TIG
MMA
0,99
0.99
Êïä ïðè ìàêñèìàëüíîì òîêå
TIG
MMA
66 %
74 %
Íàïðÿæåíèå õîëîñòîãî õîäà 70 Â
Ðàáî÷àÿ òåìïåðàòóðà îò -10 äî 40˚C
Òåìïåðàòóðà ïðè òðàíñïîðòèðîâêå îò -25 äî +55˚C
Ïîñòîÿííûé ýêâèâàëåíòíûé óðîâåíü
çâóêîâîãî äàâëåíèÿ , õîëîñòîãî õîäà <70äÁ(A)
Ãàáàðèòû,ÄxØx 418 x 188 x 345 ìì
Ìàññà 15 ê ã
Çàùèòíûé ãàç
ìàêñ. äàâëåíèå
Âñå òèïû, ïðåäíàçíà÷åííûå äëÿ ñâàðêè
TIG
5áàð
RU

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Tig 2200i AC/DC
Êëàññ èçîëÿöèè òðàíñôîðìàòîðà H
Êëàññ çàùèòû IP 23
Êëàññ ïðèìåíåíèÿ
*) Âåëè÷èíà ìèíèìàëüíîãî ïåðåìåííîãî òîêà ïðè äóãîâîé ñâàðêå çàâèñèò îò ñîñòàâà
àëþìèíèåâîãî ñïëàâà è ÷èñòîòû ïîâåðõíîñòè ïëàñòèí èç íåãî.
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.
Ðàáî÷èéöèêëóêàçàíäëÿòåìïåðàòóðûîêðóæàþùåéñðåäû40˚C.
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
Êëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.
4ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
4.1 Èíñòðóêöèè ïî ïîäúåìó
Óñòàíîâèòå ïîäâåñíîé ðåìåíü, êàê
ïîêàçàíî íà ðèñóíêå, è ïîäíèìèòå
èñòî÷íèê ïèòàíèÿ çà ðåìåíü.
4.2 Ðàñïîëîæåíèå
Ðàçìåñòèòå ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ òàêèì îáðàçîì, ÷òîáû èìåþùèåñÿ â
íåì îòâåðñòèÿ äëÿ ïîäâîäà è îòâîäà îõëàæäàþùåãî âîçäóõà íå áûëè
çàãðàæäåíû.
RU

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4.3 Ñåòü ýëåêòðîïèòàíèÿ
Óáåäèòåñü â òîì, ÷òî áëîê ïîäêëþ÷åí ê ñåòè
ýëåêòðîïèòàíèÿ ñ òðåáóåìûì íàïðÿæåíèåì è çàùèùåí
ïðåäîõðàíèòåëÿìè òðåáóåìîãî íîìèíàëà. Íåîáõîäèìî
îáåñïå÷èòü çàùèòíîå çàçåìëåíèå â ñîîòâåòñòâèè ñ
äåéñòâóþùèìè íîðìàìè.
Ïàñïîðòíàÿ òàáëè÷êà ñ ïàðàìåòðàìè ñåòè ýëåêòðîïèòàíèÿ.
Ðåêîìåíäóåìûå íîìèíàëû ïðåäîõðàíèòåëåé è ìèíèìàëüíûå ñå÷åíèÿ
êàáåëåé
Tig 2200i AC/DC TIG MMA
Íàïðÿæåíèå ñåòè 230 Â ¦10 %, 1μ230 Â ¦10 %, 1μ
×àñòîòà ñåòè ïèòàíèÿ 50 Ãö 50 Ãö
Ïëîùàäü ïîïåðå÷íîãî
ñå÷åíèÿ ñèëîâîãî êàáåëÿ
ïèòàíèÿ, ìì2
3G2,5 3G2,5
Ôàçíûé òîê, Iäåéñòâ. 14 A 15,3 A
Ïðåäîõðàíèòåëü
óñòîé÷èâûé ê
ïåðåíàïðÿæåíèÿì
òèï C MCB
16 A
16 A
16 A
16 A
ÂÍÈÌÀÍÈÅ!Ïðèâåäåííûå âûøå çíà÷åíèÿ ïëîùàäè ïîïåðå÷íîãî ñå÷åíèÿ ñèëîâûõ êàáåëåé
è íîìèíàëû ïðåäîõðàíèòåëåé ñîîòâåòñòâóþò íîðìàì Øâåöèè. Ýêñïëóàòàöèÿ èñòî÷íèêà
ñâàðî÷íîãî òîêà äîëæíà îñóùåñòâëÿòüñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íàöèîíàëüíûìè
íîðìàòèâíûìè äîêóìåíòàìè.
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5ÝÊÑÏËÓÀÒÀÖÈß
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ
1Ñîåäèíèòåëü àäàïòåðà ïóëüòà
äèñòàíöèîííîãî óïðàâëåíèÿ
6Ñîåäèíèòåëü äëÿ îáðàòíîãî êàáåëÿ
2Ïàíåëü óïðàâëåíèÿ (ñì. îòäåëüíîå
ðóêîâîäñòâî ïî ýêñïëóàòàöèè)
7Ñåòåâîé âûêëþ÷àòåëü
3Ñîåäèíèòåëü äëÿ ãîðåëêè 8Ñåòåâîé êàáåëü
4Øòóöåðäëÿïîäà÷èãàçàêñâàðî÷íîé
ãîðåëêå
9Øòóöåð äëÿ çàùèòíîãî ãàçà
5Ñîåäèíèòåëü äëÿ ñâàðî÷íîãî êàáåëÿ
èëè ñâàðî÷íîé ãîðåëêè
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5.2 Óñëîâíûå îáîçíà÷åíèÿ
MMA TIG Çàæèì îáðàòíîãî êàáåëÿ
5.3 Ñîåäèíèòåëü äëÿ áëîêà îõëàæäåíèÿ
Ïîäêëþ÷åíèå, îáñëóæèâàíèå è ðåìîíò ñâàðî÷íîãî îáîðóäîâàíèå, ñâÿçàííûå
ñî ñíÿòèåì çàùèòíûõ ùèòêîâ, âûïîëíÿþòñÿ ëèöàìè, ïðîøåäøèìè
ñîîòâåòñòâóþùóþ ýëåêòðîòåõíè÷åñêóþ ïîäãîòîâêó è àòòåñòîâàííûìè íà ïðàâî
âûïîëíåíèÿ òàêèõ ðàáîò.
Ñì. óêàçàíèÿ ïî óñòàíîâêå íà ñòð. 23.
5.4 Âêëþ÷åíèå èñòî÷íèêà ïèòàíèÿ
Âêëþ÷èòå ïèòàíèå, ïîâåðíóâ âûêëþ÷àòåëü ïèòàíèÿ â ïîëîæåíèå «1».
Äëÿ âûêëþ÷åíèÿ èñòî÷íèêà ïèòàíèÿ ïîâåðíèòå âûêëþ÷àòåëü â ïîëîæåíèå ”0”.
Ïîñëå øòàòíîãî îòêëþ÷åíèÿ ñåòåâîãî ïèòàíèÿ èëè áëîêà ïèòàíèÿ ïàðàìåòðû
ñâàðêè âîññòàíàâëèâàþòñÿ ïðè ïîñëåäóþùåì âêëþ÷åíèè áëîêà.
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Ïîäêëþ÷åíèå, îáñëóæèâàíèå è ðåìîíò ñâàðî÷íîãî îáîðóäîâàíèå, ñâÿçàííûå
ñî ñíÿòèåì çàùèòíûõ ùèòêîâ, âûïîëíÿþòñÿ ëèöàìè, ïðîøåäøèìè
ñîîòâåòñòâóþùóþ ýëåêòðîòåõíè÷åñêóþ ïîäãîòîâêó è àòòåñòîâàííûìè íà ïðàâî
âûïîëíåíèÿ òàêèõ ðàáîò.
Ïðèìå÷àíèå:
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
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6.1 Ïðîâåðêà è ÷èñòêà
Èñòî÷íèê ïèòàíèÿ
Ðåãóëÿðíî ïðîâåðÿéòå íàëè÷èå çàñîðåíèé â ñâàðî÷íîì èñòî÷íèêå ïèòàíèÿ.
Ïåðèîäè÷íîñòü ïðîâåðêè è ïðèìåíÿåìûå ìåòîäû î÷èñòêè çàâèñÿò îò:
òåõíîëîãèè ñâàðêè, äëèòåëüíîñòè ãîðåíèÿ äóãè è óñëîâèé îêðóæàþùåé ñðåäû.
Îáû÷íî áûâàåò äîñòàòî÷íî ïðîäóâàòü èñòî÷íèê ïèòàíèÿ ñóõèì ñæàòûì
âîçäóõîì (ïðè ïîíèæåííîì äàâëåíèè) îäèí ðàç â ãîä.
Çàñîðåííûå èëè çàêóïîðåííûå îòâåðñòèÿ äëÿ ïîäâîäà è îòâîäà âîçäóõà òàêæå
ìîãóò ñòàòü ïðè÷èíîé ïåðåãðåâà óñòðîéñòâà.
Ñâàðî÷íàÿ ãîðåëêà
Äëÿ îáåñïå÷åíèÿ íàäåæíîé ñâàðêè íåîáõîäèìî ÷åðåç ðåãóëÿðíûå
ïðîìåæóòêè âðåìåíè ÷èñòèòü è çàìåíÿòü áûñòðîèçíàøèâàåìûå äåòàëè
ñâàðî÷íîé ãîðåëêè.
7 ÏÎÈÑÊ È ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Ïðåæäå ÷åì âûçûâàòü àâòîðèçîâàííîãî ñïåöèàëèñòà ïî òåõíè÷åñêîìó
îáñëóæèâàíèþ, ïîïðîáóéòå ñàìîñòîÿòåëüíî âûïîëíèòü ðåêîìåíäóåìûå íèæå
ïðîâåðêè.
Òèï íåèñïðàâíîñòè Ðåêîìåíäóåìûå ìåðû
Îòñóòñòâèå äóãè SÏðîâåðüòå, âêëþ÷åí ëè âûêëþ÷àòåëü ïèòàíèÿ.
SÏðîâåðüòå ïðàâèëüíîñòü ïîäêëþ÷åíèÿ ñâàðî÷íîãî è
îáðàòíîãî ïðîâîäà.
SÏðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
SÏðîâåðüòå íàëè÷èå íàïðÿæåíèÿ â ñåòè ïèòàíèÿ.
 ïðîöåññå ñâàðêè ïðîïàë
ñâàðî÷íûé òîê.
SÏðîâåðüòå íàëè÷èå ñðàáàòûâàíèÿ óñòðîéñòâ
îòêëþ÷åíèÿ ïðè ïåðåãðåâå.
SÏðîâåðüòå ïðåäîõðàíèòåëè â öåïè ñåòåâîãî ïèòàíèÿ.
×àñòîå ñðàáàòûâàíèå ðåëå
çàùèòû îò òåïëîâîé
ïåðåãðóçêè.
SÓáåäèòåñü â òîì, ÷òî íå ïðåâûøåíû íîìèíàëüíûå
çíà÷åíèÿ ïàðàìåòðîâ èñòî÷íèêà ñâàðî÷íîãî òîêà (ò. å.
÷òî áëîê ðàáîòàåò áåç ïåðåãðóçêè).
Íèçêàÿ ýôôåêòèâíîñòü
ñâàðêè.
SÏðîâåðüòå ïðàâèëüíîñòü ïîäêëþ÷åíèÿ ñâàðî÷íîãî è
îáðàòíîãî ïðîâîäà.
SÏðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
SÓáåäèòåñü â òîì, ÷òî èñïîëüçóþòñÿ ýëåêòðîäû
òðåáóåìîãî òèïà.
SÏðîâåðüòå ðàñõîä ãàçà.
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ
êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .
Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé
ESAB.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
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9 ÄÅÌÎÍÒÀÆ È ÓÒÈËÈÇÀÖÈß
Ñâàðî÷íîå îáîðóäîâàíèå â îñíîâíîì ñîñòîèò èç ñòàëè, ïëàñòìàññû è öâåòíûõ
ìåòàëëîâ, è äîëæíî óòèëèçèðîâàòüñÿ ñîãëàñíî äåéñòâóþùèì íîðìàì â îáëàñòè
çàùèòû îêðóæàþùåé ñðåäû.
Îõëàæäàþùàÿ æèäêîñòü òàêæå ïîäëåæèò îáðàáîòêå â ñîîòâåòñòâèè ñ
äåéñòâóþùèìè íîðìàìè â îáëàñòè çàùèòû îêðóæàþùåé ñðåäû.
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ENGLISH
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TOCe
1 DIRECTIVE 14........................................................
2SAFETY 14...........................................................
3 INTRODUCTION 15...................................................
3.1 Equipment 15................................................................
3.2 Control panels 16............................................................
4 TECHNICAL DATA 16.................................................
5 INSTALLATION 17....................................................
5.1 Lifting instructions 17.........................................................
5.2 Location 17..................................................................
5.3 Mains power supply 17........................................................
6 OPERATION 18.......................................................
6.1 Connections and control devices 18............................................
6.2 Key to symbols 19............................................................
6.3 Connection to cooling unit 19..................................................
6.4 Turning on the power source 19................................................
7 MAINTENANCE 20....................................................
7.1 Inspection and cleaning 20....................................................
8 FAULT--TRACING 20..................................................
9 ORDERING SPARE PARTS 21..........................................
10 DISMANTLING AND SCRAPPING 21...................................
ASSEMBLY INSTRUCTIONS 23...........................................
DIAGRAM 24............................................................
ORDERING NUMBER 26.................................................
ACCESSORIES 27.......................................................

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1DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-
ing power source Tig 2200i AC/DC from serial number 718 (2007 w.18) are constructed and tested in
compliance with the standard EN 60974--1 /--3 and EN 60974--10 in accordance with the requirements
of directive (2006/95EC) and (2004/108/EEC).
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Kent Eimbrodt
Global Director
Equipment and Automation
Laxå 2007--04--26
2SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
Sits operation
Slocation of emergency stops
Sits function
Srelevant safety precautions
Swelding
2. The operator must ensure that:
Sno unauthorized person is stationed within the working area of the equipment when it is
started up.
Sno--one is unprotected when the arc is struck
3. The workplace must:
Sbe suitable for the purpose
Sbe free from drafts
4. Personal safety equipment
SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
SDo not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
SMake sure the return cable is connected securely.
SWork on high voltage equipment may only be carried out by a qualified electrician.
SAppropriate fire extinquishing equipment must be clearly marked and close at hand.
SLubrication and maintenance must not be carried out on the equipment during operation.
This product is solely intended for arc welding.
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WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
SInstall and earth the welding unit in accordance with applicable standards.
SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
SInsulate yourself from earth and the workpiece.
SEnsure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
SKeep your head out of the fumes.
SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
SProtect bystanders with suitable screens or curtains.
FIRE HAZARD
SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
SProtect your ears. Use earmuffs or other hearing protection.
SWarn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
Do not use the power source for thawing frozen pipes.
WARNING!
WARNING!
Read and understand the instruction manual before installing
or operating.
ESAB can provide you with all necessary welding protection and accessories.
3 INTRODUCTION
The Tig 2200i AC/DC is a TIG welding power source, which can also be used for
MMA welding. It can be used with alternating current (AC) or direct current (DC).
ESAB’s accessories for the product can be found on page 27.
3.1 Equipment
Thepowersourceissuppliedwitha5mreturncable,3mmainscable,carrying
strap, cable holder, shaft belt, instruction manual for power source and control panel.
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3.2 Control panels
STA33 AC/DC STA34 AC/DC
See the separate instruction manual for a detailed description of the control panels.
4 TECHNICAL DATA
Tig 2200i AC/DC
Mains voltage 230V, ±10%, 1∼50 Hz
Primary current
Imax TIG
Imax MMA
27.4 A
25.0 A
Open--circuit voltage 40 W
Setting range TIGAC*/DC
MMA
3 -- 220 A
4 -- 160 A
Permissible load at TIG AC/DC
20% duty cycle
60% duty cycle
100% duty cycle
220 A / 18.8 V
150 A / 16.0 V
140 A / 15.6 V
Permissible load at MMA
30% duty cycle
60% duty cycle
100% duty cycle
160 A / 26.4 V
120 A / 24.8 V
110A/24.4V
Power factor at maximum current
TIG
MMA
0,99
0.99
Efficiency at maximum current
TIG
MMA
66 %
74 %
Open--circuit voltage 70 V
Operating temperature -- 1 0 t o + 4 0 ˚C
Transportation temperature -- 2 5 t o + 5 5 ˚C
Constan sound pressure in open--circuit <70dB(A)
Dimensions, l x b x h 418 x 188 x 345 mm
Weight 15 kg
Shielding gas
max pressure
All types intended for TIG welding
5 bar
Insulation class transformer H
Enclosure class IP 23
Application class
*) The minimum current during AC welding depends on the alloy used for the aluminium plates and
their surface cleanliness.
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Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-
tain load without overloading.
The duty cycle is valid for 40˚C ambient temperature.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol indicates that the power source is designed for use in areas with increased
electrical hazard.
5 INSTALLATION
The installation must be executed by a professional.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
5.1 Lifting instructions
Install the carrying strap as illustrated
and lift the power source by the
strap.
5.2 Location
Position the welding power source such that its cooling air inlets and outlets are not
obstructed.
5.3 Mains power supply
Check that the welding power source is connected to
the correct mains power supply voltage, and that it is
protected by the correct fuse size.
A protective earth connection must be made in
accordance with regulations.
Rating plate with supply connection data
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Recommended fuse sizes and minimum cable area
Tig 2200i AC/DC TIG MMA
Mains voltage 230 V ¦10 %,1μ230 V ¦10 %,1μ
Mains frequency 50 Hz 50 Hz
Mains cable area mm23G2,5 3G2,5
Phase current IRMS 14 A 15.3 A
Fuse
anti--surge
type C MCB
16 A
16 A
16 A
16 A
NOTE!The mains cable areas and fuse sizes as shown above are in accordance with Swedish
regulations. Use the welding power source in accordance with the relevant national regulations.
6 OPERATION
General safety regulations for the handling of the equipment can be found on
page 14. Read through before you start using the equipment!
6.1 Connections and control devices
1Connection for remote control unit 6Connection for return cable
2Control panel (see separate instruction
manual)
7Mains switch
3Connection for torch 8Mains cable
4Connection for gas to the torch 9Connection for shielding gas
5Connection for welding cable or torch
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6.2 Key to symbols
MMA TIG Return clamp
6.3 Connection to cooling unit
Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates to connect or carry out service,
maintenance or repair work on welding equipment.
See installation instructions on page 23.
6.4 Turning on the power source
Turn on the mains power by turning the mains switch to the ”1” position.
Turn the unit off by turning the switch to the ”0” position.
Whether the mains power supply is interrupted or the power unit is switched off in
the normal manner, welding data will be stored so that it is available next time the
unit is started.
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7 MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates to connect or carry out service,
maintenance or repair work on welding equipment.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
7.1 Inspection and cleaning
Power source
Check regularly that the welding power source is not clogged with dirt.
How often and which cleaning methods apply depend on: the welding process, arc
times, placement, and the surrounding environment. It is normally sufficient to blow
down the power source with dry compressed air (reduced pressure) once a year.
Clogged or blocked air inlets and outlets otherwise result in overheating.
Welding torch
The welding torch’s wear parts should be cleaned and replaced at regular intervals in
order to achieve trouble--free welding.
8 FAULT--TRACING
Try these recommended checks and inspections before sending for an authorised
service technician.
Type of fault Corrective action
No arc. SCheck that the mains power supply switch is turned on.
SCheck that the welding current supply and return cables are
correctly connected.
SCheck that the correct current value is set.
SCheck the mains power supply.
The welding current is
interrupted during welding.
SCheck to see whether the thermal cut--outs have tripped.
SCheck the mains power supply fuses.
The thermal cut--out trips
frequently.
SMake sure that you are not exceeding the rated data for the
welding power source (i.e. that the unit is not being
overloaded).
Poor welding performance. SCheck that the welding current supply and return cables are
correctly connected.
SCheck that the correct current value is set.
SCheck that the correct electrodes are being used.
SCheck the gas flow.
GB