Etac Molift QuickRaiser 205 User manual

TM13001 Rev B 2018-01-03
Molift QuickRaiser 205
EN - Technical manual

1
Molift QuickRaiser 205 / www.etac.com
Content
General.....................................................2
Measurements .........................................3
QuickRaiser 205 Variant Matrix ..................5
Column.....................................................7
Control panel ............................................8
Column without control panel ...................9
Driveline.................................................. 11
Trolley ..................................................... 13
Charger and PowerPac 24V SLA ..............15
Charger and PowerPac LiFePO4 ............... 17
Chassis....................................................19
Leg support ............................................21
Active lifting arm.....................................22
StandUp lifting arm .................................23
Before any service ...................................25
Remove top cover ...................................26
Remove column from chassis ...................26
Replace PCB / replace fuse /
replace coin battery.................................27
Replace plastic cogwheel .........................28
Replace control panel bottom cover.........29
Replace motor 1......................................31
Replace rubber end stop..........................32
Replace trolley / ball screw (driveline)........33
Replace rubber profile .............................34
Replace emergency stop switch ...............35
Chassis cover...........................................36
Casters....................................................37
Replace caster pivot pin ...........................38
Change caster size...................................39
Replace motor 2 / Leg spread mechanism 40
Replace legs / sliding block ......................41
Lubrication ..............................................42
Electric Diagram ......................................43
Molift Service Tool...................................44
Documenting the Service.........................45
Periodic Inspection Checklist ....................46
Safety checklist after Service and Repair...47
Service Log .............................................48
Manufacturer’s Declaration......................49
Notes......................................................52
Important
This Technical Manual contains important safety
instructions and information regarding the repair
and service of the lifter and accessories.
Warning!
This symbol indicates important
information related to safety.
Follow these instructions carefully.
Read User Manual before use!
It is important to fully understand
the content of the user manual
before attempting to use the
equipment.
Visit www.etac.com to download documentation
to ensure you have the latest version.
Conditions of Performing Service/Repair
Lift and transfer of a person will always pose
a certain risk and only certified personnel are
allowed to repair and service the equipment and
accessories covered by this technical manual.
Only certified personnel are
allowed to open hoist or acces-
sories to perform service or repair.
Risk of injury from rotating parts
and electric shock.
Activate emergency stop before
opening control panel cover.
Disconnect battery before any
repair or service.
When disassembling and assem-
bling the lifter, take care that no
cables are squeezed or damaged,
this might cause malfunction.
Any Service or Repair should be
documented in the service log, and
verified by using the Checklist after
service and repair.
English Manual

2
Molift QuickRaiser 205 / www.etac.com
General
Product Identification
The Product labels barcode contain product ID,
serial number and production date.
QuickRaiser 205
Art. no.
Gross weight:
249kg / 549lbs
SWL 205kg / 452lbs
24VDC 7A, IP24
Duty cycle 10%
2 min. on /18 min. off
Etac AS
Etac Supply Gjøvik
Hadelandsveien 2
NO-2816 Gjøvik NORWAY
www.etac.com
Battery and Service indicator
The lifter has two indicators.
Wrench symbol /
Service indicator
Battery symbol /
Battery indicator
The electrical system has a power-save function
which will turn off the electrical system five
minutes after last operation.
All indicators will turn off. The system is activated
when pushing one of the operating buttons
Battery indicator
When the multi level battery indicator is yellow
the lifter will have sufficient power available for
one full lifting cycle with max load. When battery
is flashing yellow it is only possible to lower the
lifting arm.
Service indicator
The lifters electronics record the weight lifted and
number of lifts. After a certain period of operation
a signal is given to indicate that service is required.
Service indicator (from 01.01.2018)
Service light Mode
No light No service needed
Green flashing Order service
Yellow Periodic inspection
required
Red Perform service
Service indicator (up until 31.12.2017)
Service light Mode
No light No service needed
Yellow Order service
Yellow flashing Periodic inspection
required
Red Perform service
Periodic inspection
Periodic inspection of the hoist should be
undertaken at least once a year to ensure that the
device operate properly and safely.
Service Scope
Service is needed when service indicator displays
red after calculated 10 000 lifts with max load
(SWL).
Authorized service personnel can use the Molift
Service Tool to take readings of the lift’s data and
number of lifts.
Service involves replacing the coin cell battery (see
page 27) lubrication of cogwheels and leg opening
motor screw (see page 42) and inspection/replace-
ment of worn parts. This must be carried out by
authorised personnel.

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Molift QuickRaiser 205 / www.etac.com
Measurements
922 mm
(36/in)
808 mm
(31/in)
574 mm
(22/in)
530 mm
(20/in)
1068 mm
(42/in)
1297 mm
(51/in)
1730 mm
(68
/in
)
1125 mm (44/in)
1020 mm (40/in)
657 mm (25/in)
710 mm
(27/in)
273 mm
(10/in)
1
2
1
2
Highest position CSP
Lowest position CSP
1160 mm
(45/in)
619 mm (24/in)
590 mm (23/in)
220 mm (8/in)
350 mm (13/in)
1080 mm (42/in)
1210 mm (47/in)
922 mm
(36/in)
808 mm
(31/in)
574 mm
(22/in)
530 mm
(20/in)
1068 mm
(42/in)
1297 mm
(51/in)
1730 mm (68/in)
1125 mm (44/in)
1020 mm (40/in)
657 mm (25/in)
710 mm (27/in)
273 mm (10/in)
1
2
1
2
Highest position CSP
Lowest position CSP
1160 mm
(45/in)
619 mm (24/in)
590 mm (23/in)
220 mm (8/in)
350 mm (13/in)
1080 mm (42/in)
1210 mm (47/in)
Safe Working Load (SWL):
205 kg (451 lbs)
Weight of unit:
Total weight of unit: 44,5 kg/98 lbs
Chassis: 17 kg/37,5 lbs
Lifting column: 19 kg/41,9 lbs
Leg support: 3,5 kg/7,7 lbs
4-point lifting arm: 5 kg/11 lbs
Battery:
SLA 24V 2.9 Ah
LiFePO4 25.6V 2.4 Ah
Battery charger:
Input: 100-240 VAC, 50-60 Hz, max 0.35 A
Output: 29.4 VDC, 0,5 A
Battery charge time:
5 hours
Rated performance:
100 hoists at: 75 kg and 500mm
Lifting speed:
35mm/second (1,4 inches/second)
with 75kg (165 lbs) load
Protection class:
IP24 (Complete lifter).
The ocject, probe sphere of 12.5mm Ø shall not
fully penetrate.
Water splashing against the enclosure from
any direction shall have no harmful effect.
Operating forces button:
Buttons on control panel: < 5 N
Buttons on handset: < 5 N
Material:
Aluminum, Plastic, steel
Motor:
Lifting motor: 24 V DC
Leg spreading motor: 24 V DC
Turning diameter:
1144 mm (57 inches)
Expected Lifetime:
The lifter and accessories has an expected lifetime
of 30 000 cycles or 10 years.
Applied parts:
Sling
Foot rest
Rocker arm handles
Measurements, QuickRaiser 205:

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Molift QuickRaiser 205 / www.etac.com
QuickRaiser Active lifting arm
Art. no.: 2910060
QuickRaiser Stand Up lifting arm
Art. no.: 2910061
Rev.
1740 mm (68/in)
745 mm (29/in)
300 mm
(11/in)
675 mm
(26/in)
915 mm
(36/in)
1165 mm
(45/in)
1030 mm (40/in)
350 mm
(13/in) 220 mm (8/in)
Rev.
1740 mm (68/in)
745 mm (29/in)
300 mm
(11/in)
675 mm
(26/in)
915 mm
(36/in)
1165 mm
(45/in)
1030 mm (40/in)
350 mm (13/in) 220 mm (8/in)
Measurements, QuickRaiser 205 with fixed legs:

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Molift QuickRaiser 205 / www.etac.com
QuickRaiser 205 Variant Matrix
Bill of materials:
1
Material.
Comment.
Dimension/
Draw. no.
Description. Qty.
Pos.
22-100 BOM.xls
616
1116
1304
5
2
16
3
7
4
9 10 12118
Cardboard box and user manual
Rev. Description: Date/Sign. Approved:
B Updated BOM Ref. EO 37/2017 02.01.2017 TVJ TVJ
A Released for production 15.11.2016/TES TÅB
Size
Designed/Drawn:
Date:
Scale:
Projection:
tes
1:10
22-100
A3
Complete lifter
Drawing number:
15.11.2016
Drawing name:
Molift QuickRaiser 205

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Molift QuickRaiser 205 / www.etac.com
Molift QuickRaiser 205 components
Pos Article no. Description
12910005 Column
22910040 Charger and PowerPac 24V
SLA
32910045 Chassis (Ø50/75mm)
32910046 Chassis (Ø75/100mm)
42910055 Leg Support
52910010 Hand Control
62910060 Active lifting arm
62910061 Standup lifting arm
7* 2920092 Spiral Cable USA plug
7* 2920093 Spiral Cable EU plug
7* 2920094 Spiral Cable GB plug
7* 2920095 Spiral Cable AU plug
*country/region variation
Molift QuickRaiser 205 variants
Article no. Description
29000 Molift QuickRaiser 205 Active
(Ø50/75mm)
29001 Molift QuickRaiser 205 Standup
(Ø50/75mm)
29100 Molift QuickRaiser 205 Active
(Ø75/100mm)
29101 Molift QuickRaiser 205 Standup
(Ø75/100mm)

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Molift QuickRaiser 205 / www.etac.com
Bill of materials:
1
Material.
Comment.
Dimension/
Draw. no.
Description. Qty.
Pos.
22-101 BOM.xls
517,3
1165,2
347
2
1
3
3
5
4
Rev. Description: Date/Sign. Approved:
A Released ref. EO 120/2016 14.12.2016/TVJ TÅB
Size
Designed/Drawn:
Date:
Scale:
Projection:
tes
1:2
22-101
A3
Column Assy
Drawing number:
06/04-2016
Drawing name:
Molift Quick Raiser 205
Column
Exploded Drawing
20-101 Rev. A
2910000 Column
Pos Article no. Description
12910015 Column Assy
22910020 Top Cover Assy
32920139 Model label
42920140 Product label
52920141 GSI 128 Label
Column / Article no. 2910000

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Molift QuickRaiser 205 / www.etac.com
2910020 Control panel
Pos Article no. Description
12920096 Top Cover_insert
22920097 Short Guide StandUp
32920112 PCB
42920077 Screw, PT WN 1451
52920084 Membran keypad left (foil only)
62920085 Membran keypad right (foil
only)
72920141 GS1-128 Label
Control panel / Article no. 2910020
1
6
5
3
4
2
7

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Molift QuickRaiser 205 / www.etac.com
Column
Exploded Drawing
20-210 Rev. L
Column without control panel / Article no. 2910005
1
2
3
3
4
5
6
7
9
10
10
11
12
14
13
21
1617 18
19
20
21
23
24
25
2627 28
8 15

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Molift QuickRaiser 205 / www.etac.com
2910005 Column without control panel
Pos Article no. Description
12920061 Column Profile, L=1098
22910030 Ball Screw Assy
32920149 Self Drilling Screw
42920062 Bottom Plate
52920152 Screw, Button Head Socket
Cap
62920122 Slide Bearing
72920114 Cogwheel 3
81101432 Wire clamp 4,8 MM 55-021-90
92920065 Rubber band, L=1156mm
10 2920066 Washer
11 2920123 Screw, Socket Button Head
12 2920067 Cable PCB - Column
13 2920184 DIN 914 / ISO 4027 M10x10
14 2920018 Square Nut
15 2920185 ISO 7049/DIN 7981 screw
4.8x13 PH2
16 2920068 Driving Handle Left Assy
17 2920069 Driving Handle Right Assy
18 0920015 Screw, Button Socket Cap
Screw
19 2920006 Emergency Stop Switch
20 2920071 Control Panel Bottom Cover
21 2920035 Screw, Plastic
23 2920074 Harness PCB-Emergency
Stop-Battery
24 0220122 Washer
25 2920075 Screw, Button Head Socket
Cap
26 110 9 627 Sleeve
27 2920131 Cogwheel Bearing Plate
28 2920160 Washer Nylon

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Molift QuickRaiser 205 / www.etac.com
Column
Exploded Drawing
20-200 Rev. ?
Driveline / Article no. 2910030
6
6
1
4
5
3
2

12
Molift QuickRaiser 205 / www.etac.com
2910030 Driveline
Pos Article no. Description
12910031 Ball Screw Part Assy 1
22910025 Motor Plate Assy
3110 9 0 87 Screw, Countersunk Head
42920073 End Stopper
52920116 Trolley Assy
62920051 Flanged Bearing

13
Molift QuickRaiser 205 / www.etac.com
Trolley / Article no. 2910035
6
5
1
3
2
Apply Locktite 243
Apply Locktite 2701

14
Molift QuickRaiser 205 / www.etac.com
2910035 Trolley
Pos Article no. Description
12920042 Trolley Machined
22920043 Axle
31120705 Radial Ball Bearing
42920044 Wheel
51310108 Guide Sealing
61320209 Screw, Socket Head Cap

15
Molift QuickRaiser 205 / www.etac.com
Charger and PowerPac 24V SLA / Article no. 2910040
Charger and PowerPac
24V SLA
Exploded Drawing
20-103 Rev. I
5
2
6
1
7
9
4
3
12
10
8
13
11
14
15

16
Molift QuickRaiser 205 / www.etac.com
2910040 Charger and PowerPac 24V SLA
Pos Article no. Description
12920003 Battery box back
22920007 SLA battery 2x12V 2,9Ah
32920086 Charger, SLA
42920087 Light pipe - BIVAR PLP5-2-1250
52920088 Battery Box Front
62920076 Cable for SLA battery box
72920035 Screw, Plastic
80220122 Washer DIN 125 ø10,5
92920075 Screw, ISO 7380-2 M10x16
Dri-Loc
10 2920089 Foam tape, RS-619-1764
11 2920150 Battery warranty label
12 2920091 SLA battery pack product label
13 2920142 Warning label
14 2920181 Input Voltage Label
15 2920190 Battery box cable clip

17
Molift QuickRaiser 205 / www.etac.com
Charger and PowerPac LiFePO4 / Article no. 2910041
5
2
1
6
8
4
3
9
7
10
11
12
13

18
Molift QuickRaiser 205 / www.etac.com
2910041 Charger and PowerPac LiFePO4
Pos Article no. Description
12920003 Battery box back
22920197 LiFePO4-Battery Assy 25,6V
32920107 Mascot 2240 LiFePO4 Open
Frame
42920087 Light pipe - BIVAR PLP5-2-1250
52920088 Battery Box Front
62920035 Screw, Plastic
70220122 Washer DIN 125 ø10,5
82920075 Screw, Button Head Socket
Cap
92920198 LiFePO4-battery pack product
label
10 2920142 Warning label
11 2920181 Input Voltage Label
12 2920190 Battery box cable clip
13 2920199 Level plate

19
Molift QuickRaiser 205 / www.etac.com
Chassis
Exploded Drawing
20-104 Rev. E
Chassis / Article no. 2910045/2910046
21
22
23
20
5
16
6
9
1
17
3
24
19
2
4
12
13
18
10
11
15
14
7
8
25
26
27
28
Added loctite 243
Added loctite 243
29