ETNA Tucana Small Instant User manual

© ETNA Coee Equipment b.v.
COFFEE TECHNOLOGIES
Technical manual Dorado/Tucana Small Instant

Technical manual Dorado Small Instant
Manufacturer: ETNA Coffee Equipment b.v.
P.O. Box 146
7000 AC Doetinchem
The Netherlands
Distributor:
© ETNA Coffee Equipment b.v.
Articlecode: Article code
Status: Draft
Revision: D

Technical manual Dorado Small Instant
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© ETNA Coffee Equipment b.v.
CONTENTS
COFFEE TECHNOLOGIES
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 This user manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Pictograms and safety symbols on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Pictograms and safety symbols in the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Conventions and definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Service and technical support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6 Machine identification on outside of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.7 Machine identification inside the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8 Used Machinery and the Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.9 General safety instructions and restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.9.1 Operating and cleaning instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.9.2 Icons and instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.9.3 Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.9.4 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.9.5 Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.9.6 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.10 Available documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 DESCRIPTION OF THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.1 Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.2 Interior view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Container layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4 Operating principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5 Switching on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.6 Operating the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.6.1 Strength selector (if applicable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.6.2 Selecting jug function (if applicable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6.3 Stand by . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1 Safety instructions - use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2 Filling containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.1 Filling the container in the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.2 Filling the ingredient containers outside the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 MAINTENANCE AND CLEANING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
4.1 Safety instructions - maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 Perishable ingredients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.3 Service panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.5 Daily maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.5.1 Checking the ingredient containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

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© ETNA Coffee Equipment b.v.
Technical manual Dorado Small Instant
COFFEE TECHNOLOGIES
4.5.2 Cleaning drip tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.5.3 Clean valves and rinse the mixers.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.5.4 Clean the exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.6 Weekly maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.6.1 Cleaning mixer parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.7 Maintenance overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5 RESOLVING PROBLEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1 LCD display on the selection panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1.1 Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1.1 Selection panel in programming mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1.3 User menu (Operator) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1.4 Diagram of user menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.2 Electric diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6 TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.1 Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.2 Water system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.3 Sound level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.4 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.5 Dimensions and weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7 SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.1 Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.2 Software update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.1 Connect the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.2 Adjusting the valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9 REPLACEMENT OF PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.1 Safety requirements - replacing parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.2 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.3 Emptying the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.4 Restarting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.5 Drink selection labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.6 Replacing the inlet valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.7 Replacing boiler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.8 Replacing boiler sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.9 Replacing heating element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.10 Replacing the valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.11 Replacing extraction ventilator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.12 Replacing the mixer engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.13 Replacing drip tray sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.14 Door plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.15 Replacing cup sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.16 LCD display and display PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9.17 Replacing the illumination panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9.18 Replacing power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9.19 Replacing the on/off switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9.20 Service panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Technical manual Dorado Small Instant
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© ETNA Coffee Equipment b.v.
COFFEE TECHNOLOGIES
1 INTRODUCTION
1.1 This user manual
Congratulations on the purchase of yourDorado Small Instant.
This machine has been developed and produced using state-of-the-art
technology. This, combined with the ISO 9001 certification that applies
to all our products, means you can rest assured that you are the owner
of a high quality product.
This manual is intended for authorised and trained users and contains
all the information required to operate the machine safely and to carry
out regular maintenance and cleaning tasks. Read the relevant user
manual carefully before using your machine.
☞Ensure that the user manual is kept with the machine to
ensure that all procedures are carried out correctly.
1.2 Pictograms and safety symbols on the machine
The following pictograms are used on the Dorado Small Instant:
• Electrical hazard
• Risk of fingers being trapped
Figure 1-1
Figure 1-2
WARNING
DISCONNECT THE
MAINS SUPPLY BEFORE
REMOVING COVER
Figure 1-3
DANGER
Follow service
procedure as
in manual.

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© ETNA Coffee Equipment b.v.
Technical manual Dorado Small Instant
COFFEE TECHNOLOGIES
1.3 Pictograms and safety symbols in the manual
These pictograms are used in the manual:
General warning. Damage to the machine or personal
injury can occur.
ᏘElectrical hazard
hBurning hazard
☞Remarks, suggestions and advice
1.4 Conventions and definitions
Throughout the document, reference is made to the "left", "right",
"front" and "rear" of the machine. Where a component or specific part
of the machine is referred to, this is described from the user's viewpoint
facing the selection panel.
1.5 Service and technical support
Please contact your dealer for further information on settings,
maintenance and/or repair activities that are not dealt with in this
manual. Your dealer will be pleased to assist you.
If you contact your dealer, always have the following information at
hand:
• model number
• serial number
• software versions

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1.6 Machine identification on outside of the machine
1. Model number
2. Voltage
3. Frequency
4. Power rating
5. Serial number
6. Water pressure
The identification plate is on the rear of the machine.
Figure 1-4
5
23
6
14
Model: xxxxxxx
Voltage: a.c. xxxv xx Hz x kw
Water: xxx - xxx kPa
012540E1
ETNA Coee Technologies BV
Doetinchem Holland

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© ETNA Coffee Equipment b.v.
Technical manual Dorado Small Instant
COFFEE TECHNOLOGIES
1.7 Machine identification inside the machine
1. Model number
2. Voltage
3. Frequency
4. Power rating
5. Serial number
6. Water pressure
The identification plate is on the inside of the left-hand frame plate.
1.8 Used Machinery and the Environment
jAsk your local authority for information on ways to recycle
materials safely and in an environmentally friendly
manner.
aAsk your local authority for information on ways to dispose
of materials safely and in an environmentally friendly
manner.
Figure 1-5
23
6
14
Model: xxxxx
Voltage: a.c. xxxv xx Hz x kw
Water: xxx - xxx kPa
012540E1
ETNA Coee Technologies BV
Doetinchem Holland
5

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© ETNA Coffee Equipment b.v.
COFFEE TECHNOLOGIES
1.9 General safety instructions and restrictions
The manufacturer does not accept liability for any damage caused by
any failure to (strictly) observe the safety instructions or by
carelessness during use and cleaning of the machine and any
associated accessories.
Depending on the specific operating conditions or accessories used,
additional safety instructions may apply. Please contact your dealer
immediately if you encounter any hazards when using the machine.
The user of the machine is fully responsible at all times for
observing locally applicable safety regulations and
guidelines.
1.9.1 Operating and cleaning instructions
• All those using and/or cleaning the machine must be familiar with
and follow the operating and cleaning instructions closely. The
owner must ensure that personnel are informed of the operating
and cleaning instructions contained in this manual and that they
comply with these regulations and instructions.
• Never change the order in which activities are carried out.
• Always keep these instructions in the vicinity of the machine.
1.9.2 Icons and instructions
The icons, symbols and instructions attached to the machine form part
of the safety instructions. Therefore, they must not be covered or
removed. They must be kept within reach and be clearly legible
throughout the entire service life of the machine.
• If icons, symbols or instructions are illegible, ring your supplier
straightaway to rectify this.
1.9.3 Users
The daily, weekly and monthly maintenance and cleaning activities
may only be carried out by users who have received training from the
installer or owner of the machine. These individuals will be familiar with
the potential risks of opening the machine.
1.9.4 Technical specifications
• The technical specifications may not be modified.
1.9.5 Modifications
• Modifications may not be made to the machine (or parts of the
machine).

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© ETNA Coffee Equipment b.v.
Technical manual Dorado Small Instant
COFFEE TECHNOLOGIES
1.9.6 Intended use
The intended use1of the machine is designed exclusively for
dispensing beverages as indicated on the selection panel. Use of the
machine for any other purpose falls outside the terms of conditions of
use. The manufacturer does not accept responsibility for any damage
or injury that may result from improper use.
The machine meets current standards and directives.
• The machine may only be used in perfect technical condition for the
purposes indicated above.
1.10 Available documentation
The following documentation is available for this machine:
•Usermanual
• Technical manual
• Parts book
1. "Intended use" as meant in EN 292-1 is the application for which this technical product has
been made, as specified by the manufacturer – including references in sales brochures. In case
of doubt, use can be derived from the construction, model and functions of the technical product
the assumed normal use. Use of the product within the confines of the intended use also
includes complying with the instructions in the user manual.