EVBOLT POWERHAUL 3 User manual

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Electric Vehicle DC Charger
POWERHAUL 3 – User Manual
EVB-DC-PM30
POWERHAUL
3

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Contents
1. Introduction..................................................................................................................................................................... 1
2. Features........................................................................................................................................................................... 1
3. Applications.................................................................................................................................................................... 1
4. User Interface.................................................................................................................................................................. 2
5. Specifications.................................................................................................................................................................. 4
5.1 Product Specification.............................................................................................................................................. 4
5.2 LED Indication and Operation Status..................................................................................................................... 6
5.3 Dimensions ............................................................................................................................................................. 7
5.4 Direction of cooling Airflow................................................................................................................................... 7
6. Installation Instructions................................................................................................................................................... 8
6.1 Before Installation................................................................................................................................................... 8
6.2 Grounding and Safety Requirement........................................................................................................................ 9
6.2.1 Service Wiring .............................................................................................................................................. 10
6.3 Unpack the charger ............................................................................................................................................... 11
6.4 Recommended Tools for Installation and Inspection............................................................................................ 14
6.4.1 Recommended Tools for Installation............................................................................................................ 14
6.4.2 Recommended Tools for Inspection & Commissioning............................................................................... 14
6.5 Installation Procedure ........................................................................................................................................... 15
6.6 Installation Inspection & Commissioning............................................................................................................. 17
6.6.1 Environmental Check.................................................................................................................................... 17
6.6.2 External Infrastructure Readiness & Check.................................................................................................. 17
6.6.3 EVSE Check – Static (Non-Powered)........................................................................................................... 18
6.6.4 EVSE Check – Powered On.......................................................................................................................... 18
6.6.5 EVSE Check – Charging............................................................................................................................... 19
6.6.6 EVSE Check – Emergency stop check ......................................................................................................... 19
7. Operation Process ......................................................................................................................................................... 20
7.1 Operating Sequence .............................................................................................................................................. 20
7.2 Operating Procedure (ONLINE)........................................................................................................................... 20
7.2.1 EVBOLT iOS/Android Application ............................................................................................................. 20
7.2.2 EVBOLT WebApp ....................................................................................................................................... 20
7.3 Operating Procedure (OFFLINE) ......................................................................................................................... 21
7.3.1 System Initialization ..................................................................................................................................... 21
7.3.2 User Authorization........................................................................................................................................ 22
7.3.3 Plug in Charging Connector.......................................................................................................................... 23

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7.3.4 Prepare for Charging..................................................................................................................................... 23
7.3.5 In Charging ................................................................................................................................................... 24
7.3.6 Charging Terminated .................................................................................................................................... 25
7.3.7 Status Message.............................................................................................................................................. 25
7.4 Troubleshooting.................................................................................................................................................... 26
7.5 Status Codes.......................................................................................................................................................... 26
8. Maintenance.................................................................................................................................................................. 47
8.1 General Maintenance ............................................................................................................................................ 47
8.2 Replacement Kits and Accessories....................................................................................................................... 49
9. Limited Product Warranty ............................................................................................................................................ 50
10. Packing List .............................................................................................................................................................. 51

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Page 1 of 51
1. Introduction
The Movable DC Fast Charger is the top choice to power battery electric vehicles (BEV) and plug-in electric
vehicles (PHEV). It is designed for quick charging in both public and private locations, such as retail and
commercial parking spaces, fleet charging stations, highway service areas, workplace, residence, etc.
The Movable DC Fast Charger has the advantage of mobility, it is freely to access EV and charging. The Movable
DC charger also has network communication capability. It is able to connect with remote network systems and
provide drivers of electric cars real-time information, such as the location of charging stations, charging progress
and billing information. The Movable DC Fast Charger has a clear user interface with function buttons, safety
certifications and an excellent waterproof and dust proof design to provide the best choice for outdoor
environments.
2. Features
• Movable design and pluggable power modules make installation easy and flexible.
• Offers customers the convenience of start/stop charging control from an authorized RFID smart card or
mobile APP.
• Built on latest industry standards for DC charging.
• Carries an outdoor rating capable of withstanding solid and liquid intrusions in outdoor settings making the
unit more stable and highly reliable.
• Provides a high-contrast, screen interface with multi-function buttons.
3. Applications
• Parking garage
• Commercial fleet operators
• EV dealer workshops
• Auto service center

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Page 2 of 51
4.User Interface
Cable holder
Antenna
Emergency Stop
USB Port
RJ45 Port
Door handle
CEE Socket 5pin 3P+N+PE Male
480Vac, 50A
Handle
Charger Gun Cable Holster
Leveling caster x 4pcs
Adjust the leveling feet to fix the charger
7" Information Screen
Right Button Left
Button RFID Card
Reader
•Charging Status
•Alarm information
•User Authorization
Indication Light
Indication Light

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Page 3 of 51
Charger Gun Holster
Charger Gun Storage

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Page 4 of 51
5. Specifications
5.1 Product Specification
Model ASTEROPE 3 (EVB-DC-PS30)
AC
INPUT Voltage Rating 3Φ480Vac (+10%, -15%)
Input Current 40A
Electrical Distribution 3P+ N+ PE (Wye configuration)
Power Grid System TN/TT
Frequency 50/60Hz
Max. Input Power 33kVA
Power Factor > 0.99
Efficiency > 94%, at optimize V/I point
DC
OUTPUT Output Voltage Range CCS1:150Vdc ~ 950Vdc
Maximum Output Current CCS1: 60A@150Vdc ~ 500Vdc when output
voltage up to 950Vdc the output current is 31.5A
Maximum Output Power DC 30kW
Voltage Accuracy ±2%
Current Accuracy ±2%
Communication External Ethernet, Wi-Fi and 3G or 4G
Internal CAN Bus / RS485
Input Protection OVP, OCP, OPP, OTP, UVP, SPD
Output Protection SCP, OCP, OVP, LVP, OTP, IMD
Internal Protection OTP, AC Contactor Detection, DC Contactor Detection, Fuse Detection
Electrical Isolation Isolation between Input and Output
Standby Power < 100W
User Interface & Control Display 7-inch LCD
Button Left Button: Home / Stop charge
User Authentication RFID Support ISO 14443A/B, ISO 15693, FeliCa
Lite-S (RCS966), OCPP, 2D Barcode, APP,
Mobile Payment
Backend Support OCPP 1.6 JSON
Display information *Charging process and status
*Status codes

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Page 5 of 51
Environmental
Conditions Operation Temperature -22°F to 122°F (-30°C to 50°C), power derating
from 122°F (50°C) and above
Storage Temperature -40°F to 158°F (-40°C to 70°C)
Relative Humidity 5%~95% RH, non-condensing
Altitude ≤ 6560 ft (2000m)
Regulations
Safety UL2202, UL2231
EMI/EMC FCC CFR Title 47 Part15
Subpart B: 2020
ANSI C63.4:2014
ICES-003:2020 Issue 7
Charging Interface CCS DIN 70121
Mechanical
Specifications Input cable and connection 10m cable with CEE socket
Dimensions (WxDxH mm) 23 x 24 x 39 inches (589 x 620 x 988 mm)
Weight (typ.)
≦
176 lbs. (80kg)
DC Charging Connector CCS1 or CHAdeMO or GB/T
Charging Cable Length < 16ft (5m)
Charging Cable Number One
Input cable and connection 63A Socket & 10M,16mm2 AC Cable
Cooling Fan cooling
Ingression Protection NEMA 3R
Anti-vandalism IK10, does not include LCD & RFID cover
Acoustic Noise (dB(A))
≦
65dB(A) (Pout with DC 25kW at Rt=30°C)

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Page 6 of 51
5.2 LED Indication and Operation Status
LED Status Light Remark
Standby Green
Fault Red
Charging Blue

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Page 7 of 51
5.3 Dimensions
Charger
Unit: mm
5.4 Direction of cooling Airflow
589 155
740
92 Ref
160
490 130
Air Out Air In