Everlast FUSION EX BIKE User manual

IMPORTANT - PLEASE
READ THESE
INSTRUCTIONS FULLY
BEFORE ASSEMBLY OR
USE
These instructions contain
important information which
will help you get the best from
your equipment and ensure
safe and correct assembly, use
and maintenance.
If you need help or have
damaged or missing parts, call
the service centre on
087 997 0865
Please keep this manual for
future reference.
MODEL NO.
FUSION EX BIKE
RONS CODE
12868
www.everlastsa.co.za
Everlast/SA
everlast_sa
FUSION EX BIKE
USER MANUAL

2
For queries or additional product information, please call our Service Centre on:
087 997 0865
Please have your model name on hand.
www.everlastsa.co.za
Everlast/SA everlast_sa
TABLE OF CONTENTS
SAFETY INFORMATION 3
COMPONENT - PARTS 4
EXPLODED DIAGRAM VIEW 6-7
EXPLODED DIAGRAM PARTS LIST 9
ASSEMBLY INSTRUCTIONS 10-15
COMPUTER FUNCTION 16-21
EXERCISE INFORMATION 22-23
CARE & MAINTENANCE 24
SERVICE WARRANTY 25-26
SPECIFICATIONS FOR EVERLAST FUSION EX BIKE
COMPUTER FUNCTION
iCONSOLE + BLUE TOOTH 4.0, TIME, SPEED, DISTANCE, CALORIES,
PULSE, RPM, MANUAL, 12PROGRAM, USER PROGRAM, H.R.C, WATT
PROGRAM, RECOVERY, BODY FAT, DUAL LCD BACKLIT DISPLAY, USB POWER
CHARGER FOR TABLET AND SMART PHONE KINOMAP & ZWIFT APP
SEAT ADJUSTMENT HORIZONTAL + VERTICAL
PRODUCT SIZE L 103 X W 57 X H 136 CM
FLYWHEEL WEIGHT 6 KG
MAXIMUM USER WEIGHT 120 KG

3
SAFETY INFORMATION
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087 997 0865
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ASSEMBLY
• Check you have all the components and tools listed,
bearing in mind that for ease of assembly, some
components are pre-assembled.
• Keep children and animals away from the work area
as small parts could be choked on if swallowed.
• Make sure you have enough space to layout the
parts before starting.
• Assemble the equipment as close to its final
position (in the same room) as possible.
• Position the equipment on a clear and level surface.
• Dispose of all packaging carefully and responsibly.
USE
• It is the responsibility of the owner to ensure that
all users of this equipment are properly informed as to
how to use this equipment safely.
• This equipment is intended for domestic use only. Not
for use in any commercial, rental or institutional
setting.
• Before using the equipment to exercise, always
stretch first to properly warm up.
• If the user experiences dizziness, nausea, chest
pain or any other abnormal symptoms stop the
workout and seek immediate medical attention.
• Only one person should use the equipment at a
time.
• Keep hands away from all moving parts.
• Always wear appropriate workout clothing when
exercising. DO NOT wear loose or baggy clothing
as it may get caught in the equipment. Always wear
athletic shoes to protect your feet while exercising.
• DO NOT place any sharp objects around the
equipment.
• Disabled persons should not use the equipment
without a qualified person or doctor in attendance.
• Max user weight 120kgs.
IMPORTANT - TO REDUCE THE RISK OF SERIOUS INJURY, READ THE ENTIRE MANUAL BEFORE YOU
ASSEMBLE OR OPERATE THE EVERLAST FUSION EXERCISE BIKE. IN PARTICULAR, NOTE THE
FOLLOWING SAFETY PRECAUTIONS:
WARNING: Before beginning any exercise program, consult your physician. This is especially important
for individuals over the age of 35 or with pre-existing health problems. You MUST read all instructions before
using any fitness equipment. The manufacturer and its associates and partners take no responsibility for
personal injury or property damage sustained by or through the use of this product.
PHYSICIAN WARNING: Not all exercise equipment and training programs are suitable for everyone. It is
recommended that you consult your physician before using this equipment or beginning any training program.

4
COMPONENT - PARTS
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IMPORTANT - PLEASE CHECK YOU HAVE ALL THE PARTS LISTED BELOW
NOTE: SOME OF THE SMALLER PARTS MAY BE PRE-ASSEMBLED TO LARGER COMPONENTS. PLEASE
CHECK CAREFULLY BEFORE CONTACTING US REGARDING ANY MISSING PARTS.
No.1
Main Frame x 1pc
No.3
Seat Post x 1pc
No.5
Handlebar Post x 1pc
No.4
Seat Slide Tube x 1pc
No.8
Computer x 1pc
No.6
Handlebar x 1pc
No.36
Seat x 1pc
No.2
Front Stabiliser x 1pc
No.23
Left Pedal x 1pc
No.25
Seat Post Cover x 1pc
No.7
Rear Stabiliser x 1pc
No.24
Right Pedal x 1pc
No.71
Bottle Holder x 1pc
NOTE: IF YOU HAVE DAMAGED OR MISSING COMPONENTS, CALL THE SERVICE CENTRE ON 087 997 0865

5
COMPONENT - FIXINGS
For queries or additional product information, please call our Service Centre on:
087 997 0865
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www.everlastsa.co.za
Everlast/SA everlast_sa
IMPORTANT - PLEASE CHECK YOU HAVE ALL THE PARTS LISTED BELOW
NOTE: SOME OF THE SMALLER PARTS MAY BE PRE-ASSEMBLED TO LARGER COMPONENTS. PLEASE
CHECK CAREFULLY BEFORE CONTACTING US REGARDING ANY MISSING PARTS.
No.19
Footpad x 4pcs
No.26
(M16x1.5) Seat Height Adjustment Knob x 1pc
No.27
(M8) Seat Adjustment Knob x 1pc
No.28
(ø8xø20x2.0T) Washer x 1pc
No.39
A/C Adaper x 1pc
TOOL REQUEST
(6mm) Allen Wrench x 1pc Wrench/Screwdriver x 1pc
(S6) Allen Wrench ×2pcs Multi Hex Tool with Phillips Screwdriver ×1pc
NOTE: IF YOU HAVE DAMAGED OR MISSING COMPONENTS, CALL THE SERVICE CENTRE ON 087 997 0865

6
EXPLODED DIAGRAM VIEW
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087 997 0865
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www.everlastsa.co.za
Everlast/SA everlast_sa
29
30 37 30
20
1
7
15
15 15
10
71
40
6
10
12
12
13
36
4
34
35
28
27
32
3
13 14
14
11
11
8
9
26
25
15
15
15
17
16
16
16
16
22
21
39
38
1
24
5
33
33
19
23
29
17
17
7
20
19
2
15
16

7
EXPLODED DIAGRAM VIEW
For queries or additional product information, please call our Service Centre on:
087 997 0865
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www.everlastsa.co.za
Everlast/SA everlast_sa
55
59 58
60
60
5756
35
35
22
22
70
34
34
61
59 58 5756
3
1
31
65
31
41
41
4147 45
41 62
67
68
18
3
1
64
48
49
50 51
51
52
52
53
53
54
69
42
43
44
47
46
45
38
1
31
72
73
64
31
31
63 66
67 68

8
EXPLODED DIAGRAM PARTS LIST
For queries or additional product information, please call our Service Centre on:
087 997 0865
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Everlast/SA everlast_sa
Part
No. Description Qty Description Qty
1 Main Frame 1 38 Power Supply Wire (L=200mm) 1
2 Front Stabiliser 1 39 AC Adapter 1
3 Seat Post 1 40 Bottle Holder-A 1
4 Seat Sliding Tube 1 41 Self-tapping Screw (ST4.2×25mm) 7
5 Handlebar Post 1 42 Bolt (M8×20mm) 1
6 Handlebar 1 43 Idle Wheel Bracket 1
7 Rear Stabiliser 1 44 Idle Wheel 1
8 Computer 1 45 Bearing (6003-ZZ) 2
9 Bolt (M5×10mm) 4 46 Wave spring washer (ø17×ø21×0.3) 1
10 Extension Sensor Wire (L=800mm) 1 47 Shaft Ring 2
11 Handlebar End Cap (ø25×1.5) 2 48 Belt 1
12 Handlebar Foam Grip (ø30×ø24×630) 2 49 Belt Pulley with Crank 1
13 Hand Pulse Sensor with Wire (L=750mm) 2 50 Straight Spindle Assembly 1
14 Screw (ST4.2×20mm) 2 51 Bolt (M6×15mm) 4
15 Bolt (M8×15mm) 10 52 Spring Washer (ø6) 4
16 Big Washer (ø8×ø16×2.0) 8 53 Nut (M6) 4
17 Stabiliser End Cap 4 54 Self-tapping Screw (ST2.9×12mm) 2
18 Motor Tension Cable 1 55 Flywheel 1
19 Adjustable foot pad 4 56 Eyebolt (M6×36mm) 2
20 Hexagon Nut 4 57 U-Shape Bracket 2
21 Bushing 1 58 Spring Washer (ø6) 2
22 Extension Sensor Wire (L=1000mm) 1 59 Nut (M6) 2
23 Left Pedal 1 60 Nut (M10×1.0×6) 2
24 Right Pedal 1 61 Eyebolt (M8×110mm) 1
25 Seat Post Cover 1 62 Left Chain Cover 1
26 Round Knob (M16x1.5) 1 63 Right Chain Cover 1
27 Round Knob (M10) 1 64 Plastic Bolt (ø8×32mm) 2
28 Big Washer (ø8×ø20×2.0) 1 65 Left crank 1
29 Bolt (M8×35mm) 2 66 Right crank 1
30 Roller 2 67 Nut (M10×1.25) 2
31 Self-tapping Self-drilling Screw (ST4.2×20) 12 68 Cover Cap 2
32 Square End Cap (38×38×1.5) 2 69 Sensor with Wire (L=300mm) 1
33 Curve Washer (ø8×ø16×1.5) 2 70 Motor (L=400mm) 1
34 Washer (ø8) 5 71 Bottle Holder-B 1
35 Nut (M8) 6 72 Washer (ø12×ø6×1.0) 1
36 Seat Cushion 1 73 Screw (M6×10mm) 1
37 Nut (M8) 2
Part
No.

9
ASSEMBLY INSTRUCTIONS
For queries or additional product information, please call our Service Centre on:
087 997 0865
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Everlast/SA everlast_sa
2
19
15
16
15
16
7
19
19
1
19
IMPORTANT - ASSEMBLE WITH ALL NUTS AND BOLTS LOOSE AT FIRST, ONLY TIGHTEN AFTER
COMPLETING ALL ASSEMBLY STEPS. UNPACK THE BOX AND PLACE ALL PARTS ON THE FLOOR.
CAREFULLY REMOVE ALL PACKING MATERIAL AND CHECK EACH PART AGAINST THE MANUAL FIRST.
REMEMBER SOME PARTS ARE PRE-ASSEMBLED TO LARGER COMPONENTS.
STEP 1
Front and Rear Stabiliser Installation
1. Attach 4pcs Adjustable Foot Pads (19) to the Front and Rear Stabilisers (2&7).
2. Remove 2pcs Bolts (15), 2pcs Big Washers (16) from Front Stabilisers (2).
3. Position the Front Stabiliser (2) in front of the Main Frame (1) and align bolt holes.
4. Attach the Front Stabiliser (2) onto the front of the Main Frame (1) using 2pcs Bolts (15) and 2pcs Big
Washers (16) that were removed.
5. Remove 2pcs Bolts (15) and 2pcs Big Washers (16) from Rear Stabiliser (7).
6. Position the Rear Stabiliser (7) behind the Main Frame (1) and align bolt holes.
7. Attach the Rear Stabiliser (7) onto the rear of the Main Frame (1) using 2pcs Bolts (15) and 2pcs Big
Washers (16) that were removed.

10
ASSEMBLY INSTRUCTIONS
For queries or additional product information, please call our Service Centre on:
087 997 0865
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www.everlastsa.co.za
Everlast/SA everlast_sa
23
24
1
STEP 2
Foot Pedals Installation
1. The Cranks, Foot Pedals, Pedal Shafts and Pedal Straps are marked “R” for Right and “L” for Left.
2. Insert the pedal shaft of Left Foot Pedal (23) into threaded hole in the Left Crank (65). Turn the pedal shaft by
hand in the counter-clockwise direction until secure.
NOTE: Do NOT turn the pedal shaft in the clockwise direction, doing so will strip the threads.
3. Insert pedal shaft of Right Foot Pedal (24) into threaded hole in right Crank (66). Using screwdriver provided,
turn the pedal shaft by hand in the clockwise direction until secure.

11
ASSEMBLY INSTRUCTIONS
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Everlast/SA everlast_sa
1
26
25
3
28
34
36
27
35
4
STEP 3
Seat Post and Seat Cushion Installation
1. Remove 3pcs Nuts (35) and 3pcs Washers (34) from underside of the Seat Cushion (36).
2. Attach Seat Cushion (36) onto the triangle plate of the Seat Sliding Tube (4) using 3pcs Nuts (35) and
3pcs Washers (34) that were removed.
3. Remove the Round Knob (27) and the Big Washer from the Seat Sliding Tube (4).
4. Attach Seat Sliding Tube (4) onto the Seat Post (3) with the Round Knob (27) and Big Washer
(28) that were removed.
5. Remove Round Knob (26) from the Main Frame (1).
6. Slide Seat Post Cover (25) onto the tube of the Seat Post (3).
7. Insert Seat Post (3) on the tube of the Main Frame (1) and
attach the Seat Post Knob (26) onto the tube of the Main Frame (1) by
turning it in a clockwise direction using Multi Hex Tool provided to lock
the Seat Post (3) in the suitable position.
NOTE: When adjusting height of seat post, the maximum insert
depth mark line cannot be higher than the edge of seat post cover.
Adjusting the seat cushion:
1. Release Round Knob (27) and slide the
Seat Sliding Tube (4) in a back or forth direction to find
the suitable positon.
2. Tighten Round Knob (26) after adjustment.

12
ASSEMBLY INSTRUCTIONS
For queries or additional product information, please call our Service Centre on:
087 997 0865
Please have your model name on hand.
www.everlastsa.co.za
Everlast/SA everlast_sa
1
22
71
10
5
16
16
33
33
1
5
15
15
STEP 4
Handlebar Post and Bottle Holder Installation
1. Remove 4pcs Bolts (15), 2pcs Big Washers (16) and 2pcs Big Arc Washers (33) from the Main Frame (1).
2. Connect the Sensor Wire (17) from the Main Frame (1) to the Extension Sensor Wire (9) from the Handlebar
Post (6).
3. Attach the Bottle Holder-A (40) into the Bottle Holder-B (71).
4. Slide the Bottle holder-A/B(71/40) onto the tube of the
Main Frame (1).
5. Insert the Handlebar Post (5) onto the tube of the Main
Frame (1) and secure using 4pcs Bolts (15), 2pcs Big
Washers (16) and 2pcs Big Arc Washers (33) that were
removed. Tighten bolts using the S6 Allen Wrench provided.

13
ASSEMBLY INSTRUCTIONS
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087 997 0865
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Everlast/SA everlast_sa
16
15
5
6
10
13
STEP 5
Handlebar Installation
1. Remove 2pcs Bolts (15), 2pcs Big Washers (16) from the Handlebar Post (5).
2. Insert the Hand Pulse Sensor Wires (13) into the hole on the Handlebar Post (5) and pull them out from
the top end of the Handlebar Post (5).
3. Attach the Handlebar (6) onto the Handlebar Post (5) using 2pcs Bolts (15) and 2pcs Big Washers (16)
that were removed.

14
ASSEMBLY INSTRUCTIONS
For queries or additional product information, please call our Service Centre on:
087 997 0865
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Everlast/SA everlast_sa
8
5
69
39
38
10 13
STEP 6
Computer and AC Adapter Installation
1. Remove 4pcs Bolts (9) from the Computer (8).
2. Connect the Hand Pulse Sensor Wires (13) and Extension Sensor Wire(10) to the wires that come from the
Computer (8). Tuck wires into the Handlebar Post (5).
3. Attach the Computer (8) onto the top end of the
Handlebar Post (5) using 4pcs Bolts (9) that were
removed. Tighten bolts using Multi Hex Tool
with Phillips Screwdriver provided.
4. Plug one end of the AC Adapter(39) into the
power jack of the Power Supply Wire (38) on the
Front of the Left Chain Cover. Before plugging
in, make sure to check the specifications
on the Adapter. Carefully plug the other end of the AC
Adapter (39) into the electrical wall outlet.

15
COMPUTER FUNCTION
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FUNCTIONAL BUTTONS:
START/STOP: Starts or Stops workout.
RESET: In STOP mode, press this key to go back to main menu.
Hold down for 2 seconds, will reboot computer.
UP (+): Increases resistance level.
Setting selection.
MODE/ENTER: In STOP mode, press to confirm all setting or selection and enter program.
DOWN (−): Decreases resistance level.
Setting selection.
RECOVERY: Test heart rate recovery status.
BODY FAT: Body Fat% measurement.
DISPLAY RANGE
TIME: Displays range 0:00 ~ 99:99, setting range 0:00 ~ 99:00 minutes
DISTANCE: Displays range 0 ~ 99.99, setting range0 ~ 99.90KM
CALORIES: Displays range 0 ~ 9999, setting range 0 ~ 9990Cal.
PULSE: Displays range P-30 ~ 230, setting range 0-30 ~ 230
WATT: Displays range 0 ~ 999, setting range 10 ~ 350
SPEED: 0.0~99.9KM/H
RPM: 0~999 revolutions

16
COMPUTER FUNCTION
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OPERATION PROCEDURE:
1. Plug in power supply or press RESET KEY for 2 seconds, a beep will be heard. The LCD full
display 2 seconds (Drawing 1) will appear and then display wheel diameter and KM or ML (Drawing 2). Console
will enter Standby mode (Drawing 3).
Drawing 1 Drawing 2 Drawing 3
2. Select workout program in sequence: MANUAL BEGINNER ADVANCE SPORTY CARDIO WATT.
3. If user selects MANUAL and presses MODE, it will enter to TIME setting. Press UP(+)/DOWN(−) to select target
time (Drawing 4) and confirm by pressing MODE. Set DISTANCE/CALORIES/PULSE (Drawing 5~8). After setting,
press START/STOP to start workout, console will start to calculate values. Press UP(+)/DOWN(−) to adjust
LOAD level.
Drawing 4 Drawing 5 Drawing 6
Drawing 7 Drawing 8

17
COMPUTER FUNCTION
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4. If user wants to select BEGINNER mode (Drawing 9), press START/STOP no matter the mode, then press
RESET go to main menu. When MANUAL is flashing, press UP (+) once and MODE to enter BEGINNER
mode (Drawing 10). Press UP(+)/DOWN(−) to select BEGINNER 1~4 and confirm by pressing MODE. Set target
TIME with UP(+)/DOWN(−) or start workout directly. During workout, user can press UP(+)/DOWN(−) to adjust
LOAD level.
Drawing 9 Drawing 10
5. If user wants to select ADVANCE mode (Drawing11), press START/STOP no matter the mode, then press
RESET go to main menu. When MANUAL is flashing, press UP(+) twice and MODE to enter ADVANCE
mode (Drawing12). Press UP(+)/DOWN(−) to select ADVANCE 1~4 and confirm by pressing MODE. Set target
TIME with UP(+)/DOWN(−) or start workout directly. During workout, user can press UP(+)/DOWN(−) to adjust
LOAD level.
Drawing 11 Drawing 12
6. If user wants to select SPORTY mode (Drawing 13), press START/STOP no matter the mode, then press
RESET go to main menu. When MANUAL is flashing, press UP(+) 3 times and MODE to enter SPORTY
mode (Drawing 14). Press UP(+)/DOWN(−) to select SPORTY 1~4 and confirm by pressing MODE. Set target
TIME with UP(+)/DOWN(−) or start workout directly. During workout, user can press UP(+)/DOWN(−) to adjust
LOAD level.
Drawing 13 Drawing 14

18
COMPUTER FUNCTION
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7. If user wants to select CARDIO mode (Drawing 15), press START/STOP no matter the mode, then press
RESET go to main menu. When MANUAL is flashing, press UP(+) 4 times and MODE to enter CARDIO
mode. Press (+)/DOWN(−) to set users AGE (Drawing 16), then press MODE to go to different CARDIO program
selection. Press (+)/DOWN(−) to select CARDIO 55%,CARDIO 75%,CARDIO 90%,CARDIO TAG (Drawing 17).
Set target TIME with (+)/DOWN(−) or start workout directly. If there is no pulse input after starting a workout
for 6 seconds, LCD will display PULSE INPUT as a reminder (Drawing 18).
Drawing 15 Drawing 16
Drawing 17 Drawing 18
8. If user wants to select WATT mode (Drawing 19),press START/STOP no matter the mode, then press RE -
SET go to main menu. When MANUAL is flashing, press UP (+) 5 times and MODE to enter WATT mode.
Press UP(+)/DOWN(−) to set target WATT with range of 10~350, preset value is 120 (Drawing 20). Then
press MODE to go to TIME setting (from 1~99 minutes) or press START/STOP to start workout directly. During
workout, system will adjust load level according to input value and workout status (Drawing 21). Press UP(+)/
DOWN(−) to set WATT value.
Drawing 19 Drawing 20 Drawing 21

19
COMPUTER FUNCTION
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Everlast/SA everlast_sa
9. RECOVERY mode
After exercising for a period of time, keep holding the hand grips and press RECOVERY Button. All function
displays will stop except TIME which starts counting down from 00:60 to 00:00 (Drawing 22). Screen will display
users heart rate recovery status with the F1, F2….to F6 (Drawing 23). F1 is the best, F6 is the worst.
(Press the RECOVERY button again to return the main display.)
User may keep exercising to improve the heart rate recovery status.
Drawing 22 Drawing 23
10. BODY FAT measurement
In STOP mode, press the BODY FAT button to start body fat measurement.
Then press UP(+)/DOWN(−) to set user profile (Drawing 24~26). After setting, system will start to measure.
During measuring, user must hold both hands on the hand grips. And the LCD will display “--” “--“for 8 seconds
(Drawing 27) until computer finishs measuring. When finish, LCD screen will display BODY FAT advice
symbol, BODY FAT percentage (Drawing 28), BMI (Drawing 29) for 30 seconds.
During personal profile setting, user may press RESET to correct setting.
Press BODY FAT button again to go back to previous workout status.
*Error code display during measurement:
E-1--- user didn’t hold hand grips correctly (Drawing 30)
E-4--- Body Fat% exceeds setting range (5.0%~ 50%, Drawing 31)
Drawing 24 Drawing 25 Drawing 26
Drawing 27 Drawing 28 Drawing 29
Drawing 30 Drawing 31

20
COMPUTER FUNCTION
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087 997 0865
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Everlast/SA everlast_sa
SYSTEM REMINDER:
• This console has the beeping prompt function on buttons.
• Effective operation- one short beep
• Ineffective operation- two short beeps.
• Any function value count down to 0 during workout- 2 short beeps every second
• In CARDIO & WATT CONTROL mode, when console is forced to stop - continuous 6 short beeps
• When PULSE exceed setting value - 2 short beeps every second
• When WATT exceed setting value - 3 short beeps every second
MP3 FUNCTION:
User can connect mobile or music player to console with an audio cable for MP3 function.
(Reminder: console only has the function of power amplifier and cannot read memory cards.
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