Evo-lite TRAX TX1-24-RGBW Series User manual

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INSTRUCTION MANUAL
BACKLIGHTING // RETICULAR LED SYSTEMS // TRAX // RGBW
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTIFICATION
RETICULAR BACKLIGHTING SYSTEM | RGBW
ITEM #: TX1-24-RGBW SERIES (RED, GREEN, BLUE, WHITE)
CONTENTS
Each TRAX RGBW package includes one TRAX Array (A) and
ve Wago connectors (B).
PART PRODUCT DESCRIPTION QTY
ATRAX Array (24” x 96” / 609.6mm x 2438.4mm) with 64 LED bars each pre-
wired and pre-mounted to wire mounting clips 1
BWago same polarity, two port splicing connectors 5
ELECTRICAL
Input Voltage 24 Volt DC – Constant Voltage
Input Power 86W per TRAX Array, 1.34W per bar, 0.021W per LED
Connecvity One TRAX Array to retain Class 2 compliance per UL regulations
Cercaon IP65, cULus Listed (E495221), CE Compliant (EMC and LVD), and RoHS Certied
PHYSICAL
Cut Line Spacing Snappable segments every 0.75” (19mm)
Coverage Up to 16ft2(1.486m2) per Class 2 guidelines, 0.098ft2(0.009m2) per bar
Operang Temp. -22°F ~ +158° F (-30C ~ +70C)
POWER & CONTROLS
Compatible with full range (100% – 0%), icker-free power and control components.
Please contact Evo-Lite for optimal solutions to t your requirements.
BWAGO CONNECTORS
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PROFILES (SEE SPEC SHEET FOR MORE DETAILS)
0.0625”
(1.6mm)
0.313”
(8mm)
Wire Clip
Wire Clip
LED Bar
24” (609.6mm)
BEST PRACTICES
HANDLING ADVISORY & PRE-INSTALL TESTING
// WARNING: RISK OF ELECTRIC SHOCK. Disconnect power at the source before snapping, cutting, or altering product in any way. Do not connect TRAX
to AC current. Use only with 24V DC input power.
// To reduce the risk of re, electric shock, or injury to persons, pay close attention to this manual and stay within its guidelines when using this product.
Save these instructions for future reference. Read and follow the product handling, installation, & integration advisory on page 4.
// Product should be installed in accordance with local/regional electrical codes and the current National Electric Code (NEC).
// Product must be installed per instructions and contained within and exclusive to application where not subject to damage.
// Use only with UL Listed or UL Recognized Class 2, Limited Power Source (LPS) or Low Voltage Limited Energy (LVLE) power supplies. Provide the
appropriate number of 24V Class 2 circuits for your layout. Do not exceed the maximum load limit of any power supply per the manufacturer’s
recommendations.
// To retain Class 2 compliance per UL regulations, do not interconnect more than one full 24” x 96” (609.6mm x 2438.4mm) TRAX Array (86W). Use one
96W 24V Class 2 LPS or LVLE power supply / channel per TRAX Array. Best practices include allowing headroom for power supply longevity. The TRAX
system’s integrated wire clips have a 4A capacity. Do not exceed the load capacity of these in any conguration.
// This product is rated IP65 and can be used in wet locations, but not where water may accumulate.
// Do not penetrate the TRAX LED bar with any type of mechanical fastener. Only use mechanical fasteners in the established, marked locations. See
page 3 - MOUNTING TRAX for more details.
// LEDs are bright. Do not look directly at lighted product.
// Dry t TRAX Array and power connections before permanently installing
to a substrate. Always test operation before installing the translucent
(forward-facing) material.
// When not working with curved applications, the Rail Mounting Kit (sold
separately: TX1-M-RMK) is strongly recommended. The Rail Mounting Kit
will reduce installation time and labor while improving accuracy.
// Never slide heavy materials over product as this may cause damage to the
lighting product or material.
// Avoid installing where subject to continuous exing.
// For detailed, application specic installation guidance, please contact us.
TRAX ARRAY
A
Do not set anything on top of the product (i.e. tools, mugs, etc.).
Avoid placing product on oor or anywhere it could be stepped
on. The product may be damaged with improper handling.
Due to possible unforeseen issues with shipping and handling,
we advise that all products be inspected at time of delivery and
dry-t tested for proper illumination prior to mounting and
again before the forward-facing material is installed.
For troubleshooting guidance, please visit www.evo-lite.com
24V
IP65 DIMMABLE
+−
SAFETY & COMPLIANCE INFORMATION Read all instructions before beginning.
SPECIFICATIONS

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The TRAX Array may be powered from any of the four wire leads. Choose the best wire lead according to power
supply location. Do not exceed the 4A maximum load capacity in any conguration. Use the included Wago
connectors in place of wire nuts for a secure connection of wires of the same polarity.
1. Ensure power is disconnected at source.
2. Strip wire ends where making power connection.
3. Route lead wires from multi-channel control component to TRAX Array’s lead wires (gure 4).
A. Connect live wire from multi-channel control component to TRAX Array’s black positive wire (+).
B. Connect corresponding negative wires from multi-channel control component to TRAX Array’s
red, green, blue, and white negative wires (–).
4. Reconnect power at source.
5. Test TRAX Array’s functionality.
TROUBLESHOOTING
If product fails to light, please check: polarity at the power supply, proper connection at the Wago connectors,
and supply power at the source. Contact Evo-Lite to get help troubleshooting your lighting system.
DIMMING
TRAX is dimmable and compatible with full-range (100%-0%) icker-free power and control components. Barrel connectivity options and accessories are sold
separately for use with barrel connected plug-in power supplies. Contact an Evo-Lite Systems Integration Specialist for optimal power and control solutions
to t the project needs.
PA
TENT P
Figure 1
Figure 4
A
B
Snap Line
MAKING THE CONNECTION
Multi-channel
control
component
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Figure 2
Figure 3
TRAX DRY FITTING AND SNAPPING / CUTTING TO SIZE
USING OPTIONAL TRAX ACCESSORIES (SOLD SEPARATELY)
Dry t TRAX Array and power connections before permanently mounting to the
substrate. Always test function before installing the translucent (forward-facing)
material. Alway disconnect power at the source prior to modifying lighting products
or accessories in any way.
Each LED bar on TRAX may be snapped to size along the pre-established snap lines
(gure 1). To snap an LED bar to size locate where the adjustment should be made
and nd the closest snap line. Pinch the LED bar on both sides of the snap line.
Then apply slight pressure with both thumbs until the bar snaps apart (gure 2).
TRAX may be cut to length by cutting the wires anywhere between the wire
mounting clips. Cuts may be made to one or both columns of wires (gure 3).
STANDARD BAR
RETENTION CLIPS
A
POWER LINK CABLE
DCENTIPEDE CABLE E
DEEP BAR
RETENTION CLIPS
B
RAIL MOUNTING KIT
NOT ALL COMPONENTS SHOWN
C
PRECISION
SCREWDRIVER
F
POWER INPUT
To retain Class 2 compliance per UL regulations, do not interconnect more than one full 24” x 96” (61cm x 244cm) TRAX Array (86W). Use one 96W 24V Class
2 LPS or LVLE power supply / channel per TRAX Array.
Best practices include allowing headroom for power supply longevity. The TRAX system’s integrated bar to wire connectors have a 4A capacity. Do not exceed
the load capacity of these connection blocks in any conguration.
(A) STANDARD BAR RETENTION CLIPS (TX1-BRC-STD-15)
Sold in packs of 10. Adhesive-backed clips snap to LED bars and add extra support
in between rails or where LED bars were modied. Mounts directly to installation
surface with mechanical fasteners.
(B) DEEP BAR RETENTION CLIPS (TX1-BRC-RMK-15)
Sold in packs of 10. Use with Rail Mounting Kit only. Adhesive-backed clips snap to
LED bars and add extra support in between rails or where LED bars were modied.
Mounts directly to installation surface with mechanical fasteners.
(C) RAIL MOUNTING KIT (TX1-M-RMK)
Sold in single kits each sized for one full 24” x 96” TRAX Array. Contains 8 sections
of 24” Rails (which combine to create two 96” sections), 6 Rail to Rail Connectors,
16 Rail Mounting Clips, and 4 Rail End Mounting Clips. Use Rail Mounting Kit to
speed up installation and provide a rigid structure. See MOUNTING TRAX section.
(D) POWER LINK CABLE (TX1-24-RGBW-PLC)
Sold individually. The 24” (609.6mm) RGBW TRAX Power Link Cable is an accessory
that may be used to connect two TRAX arrays together, or to connect to a power
supply or control component.
(E) CENTIPEDE CABLE (TX1-RGBW-CPC-C / TX1-RGBW-CPC-64)
Sold in custom lengths (by wire clip #) and single 96” standard array lengths. The
TRAX Centipede Cable may be used to connect and provide power to oating LED
bars that are not connected to TRAX Array power wire clips.
(F) PRECISION SCREWDRIVER (TX1-PSD-PH00)
Our precision Phillips Head Screwdriver is specially designed for use with all TRAX
Arrays and accessories. Depth indicator is marked for use with Power Link Cables.

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TX1-24-53
PATENTPENDING
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TX1-24-53
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24VDC 24VDC
TX1-24-53
PATENTPENDING
24VDC 24VDC
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AA
A A
A
B
C
C
C
D
24” RAILS
(QUANTITY 8)
ARAIL TO RAIL CONNECTORS
(QUANTITY 6)
BRAIL MOUNTING CLIPS
(QUANTITY 16)
C RAIL END MOUNTING CLIPS
(QUANTITY 4)
D
MOUNTING TRAX
TRAX may be mounted vertically or horizontally. Two dierent mounting methods may be used to secure it to the mounting surface. The rst method
involves using the built-in wire clips. The second method involves using the TRAX Rail Mounting Kit that is sold separately. Use the appropriate method or
combination of methods depending on the type of mounting surface and its orientation. Mechanical fastening is required.
Step 1 // Prepare Mounting Location
Determine mounting location and make
measurements. Wire clips are spaced 12”
on center. Line up TRAX Array’s wire clip
mounting holes to installation area.
Step 2 // Fasten To Surface
Use wire clip’s adhesive backing for
temporary placement, if necessary. Drive
mechanical fasteners through wire clip’s
mounting holes.
Step 3 // Secure All Wire Clips
Repeat the previous steps to secure all
wire clips to mounting surface, ensuring
the TRAX Array is taut with LED Bars
laying at.
Step 4 // Add Support As Needed
If needed, use Standard Bar Retention
Clips (sold separately: TX1-BRC-STD-15) to
provide additional LED Bar support.
Step 1 // Assemble The Rails
Assemble the Rail Mounting Kit Rails (A)
using the kit’s included Rail To Rail
Connectors (B) and End Mounting Clips
(D). These pieces slide and click into place,
no tools required. Rails may be cut to size.
Step 2 // Prepare Mounting Location
Mark the desired location for Rails (A).
The correct distance between left rail and
right rail is 12” (30.48cm) on center. Fasten
Rail Mounting Clips (C) to marked surface.
Once mounted, these clips can slide left or
right, adding a small degree of tolerance
to rail location.
Step 3 // Mount To Surface
Snap the TRAX Array into Rails (A) ensuring
it’s taut with LED bars laying at. Test
t assembly to Rail Mounting Clips (C) to
conrm alignment. In vertical applications,
it is advised to apply the TRAX wire clip’s
adhesive backing to the Rail (A) at several
points. This eliminates any undesired
movement from occurring over time.
Step 4 // Add Support As Needed
If needed, use Deep Bar Retention Clips
(sold separately: TX1-BRC-RMK-15) to add
extra support to LED bars in between rails
or where LED bars were modied.
MOUNT USING BUILT-IN WIRE CLIPS
The wire clips that come pre-assembled to the TRAX Array feature mounting holes. Insert mechanical fasteners through these mounting holes (Step 2) to
attach the product to the mounting surface. This method is ideal for installations that involve curved mounting surfaces.
MOUNT USING TRAX RAIL MOUNTING KIT (SOLD SEPARATELY: TX1-M-RMK)
The TRAX Rail Mounting Kit is a recommended accessory for non-curved applications that oers several advantages. It speeds up installations, reduces
labor, keeps install square, and provides a rigid structure that assists with product alignment. For more detailed information, please reference the TRAX Rail
Mounting Kit Instructions (included with each Rail Mounting Kit) and the Rail Mounting Kit Specication Sheet (digital only).
INSTALLATION TIPS
TRAX may be mounted vertically or horizontally. It can be advantageous to pre-mount the TRAX Array to a substrate such as die-bond to help with installation.
When mounting TRAX in a ceiling application (horizontal) the Rail Mounting Kit can be useful for preventing product from sagging and ensuring accurate
alignment. Individual LED bars may be replaced should damage occur during handling / product installation. Please contact Evo-Lite for details.

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TEST BEFORE
INSTALLING
Our production, packaging and shipping process is accompanied by rigorous quality control procedure.
All TRAX Arrays are subjected to a burn in period and are tested before packaging to ensure operation
of the highest quality. Due to possible unforeseen issues with shipping and handling, we advise that
all TRAX products be inspected at time of delivery and dry-t tested for proper illumination prior to
mounting and again before the forward facing material is installed.
PRODUCT HANDLING, INSTALLATION & INTEGRATION ADVISORY
INSTALLATION
TEMPERATURE
Due to the characteristics of the adhesive backing present on TRAX Array’s wire clips, installation
environments and locations should be taken into consideration. Low temperatures can cause longer
cure times for permanent adhesion. The adhesive backing is not a permanent mounting solution.
Always use mechanical fasteners.
STORAGE Store
TRAX products in a clean, dry area on a at, horizontal surface. Do not open the anti-static bag
until ready to install. Ideal storage conditions: Temperature of 68° – 77° F, 50% humidity.
STORAGE
DO NOT CONNECT
TO AC POWER
ANY DIRECT CONNECTION OF TRAX TO AC CURRENT WILL DAMAGE THE LEDs. Be sure to use a UL
Listed or UL Recognized Class 2, LPS or LVLE low voltage power supply that conforms to the voltage
requirements of the TRAX product. This information can be found on the TRAX spec sheet and its
packaging, as well as the power supply labeling.
Evo-Lite’s experience in providing backlighting solutions yields a unique perspective on the characteristics and underlying intuitive knowledge necessary to
complete a successful installation of TRAX. Evo-Lite is committed to educating and supporting all our customers so every installation proceeds as smoothly
as possible. Most installations oer their own unique challenges. We hope by making you aware of the following handling and installation guidelines you
are empowered with knowledge for a successful installation. As always, Evo-Lite is ready to assist you with any questions that arise during your installation.
TRAX has an advanced 5-year warranty. Please review section 19 of Terms & Conditions of Sale at www.evo-lite.com/legal-documents/#TermsSale
SNAPPING
LED BARS
DISCONNECT POWER AT THE SOURCE BEFORE ALTERING TRAX IN ANY WAY. NEVER CUT OR SNAP
TRAX WHILE POWERED. Field snapping and cutting of TRAX does not void UL Listing. LEDs can lose
input power if snap lines are not followed. Avoid cut edge contact with any conductive material(s),
including other cut edges of TRAX Arrays. See also Wet Location Use below.
SOLDERING
DISCONNECT POWER AT THE SOURCE BEFORE ALTERING THE PRODUCT IN ANY WAY. The unique
power grid of TRAX prevents the need for soldering in most cases. The LED bar’s copper pads are
engineered to handle 4A of load and polarity is noted by the + and - next to each copper pad. Use 18
AWG stranded copper wire for up to 4A of load and follow electronics soldering best practices.
FASTENING
USE PAN HEAD, DOMED, ROUND HEAD FASTENERS, OR TAPERED SCREWS. Never screw the fastener
so much that it deforms TRAX or its components. Fastening only takes place through the mounting
holes on wire clips, Standard / Deep Bar Retention Clips, Rail End Mounting Clips, or Rail Mounting
Clips. For suspended applications, use mechanical fasteners with appropriate spacing to avoid sagging
or use the TRAX Rail Mounting Kit.
WET LOCATION
USE
TRAX is IP65 rated. This rating is total protection against dust ingress as well as water projected by a
nozzle against the enclosure from any direction for a limited time and may be used in wet locations, but
not where standing water can accumulate. Cut edges of IP65 can optionally be sealed from moisture
with an RTV Silicone Sealant or conformal coating.
IP65
DO NOT OVER-
BEND LED BARS
The LED bars on TRAX oer limited exibility. In some circumstances a very slight bend to the bars may
be desired and implemented. Consult with your Evo-Lite Systems Integration Specialist to see if there
may be a better product for your application.
PRE-INSTALLATION Before mounting, unroll TRAX and pull ends apart so that the TRAX Array is taught. This will help take
out the bends and kinks in the wire so that the intended bar-to-bar spacing is realized.
DO NOT DRILL
Do not drill through TRAX LED bars. It will result in damage to the LEDs and denial of any warranty claims.
Use the wire clip’s’ mounting holes to attach the bars to a mounting surface as depicted on page 3,
Step 2 // Fasten To Surface. Use fasteners that are appropriate for the mounting surface.
POWER, CONTROL
& WIRING
For optimal power distribution and to minimize voltage drop, it is recommended that multi-strand, high
strand count wiring be used for all low voltage DC connections. Wire gauge should be appropriate based
upon system voltage and wire lengths to further minimize voltage drop. Power supplies, drivers and
controls should be installed in well ventilated enclosures and/or per manufacturers recommendations.
It is the customer’s responsibility to ensure all components and installation practices meet or exceed
local codes and requirements.