Exmark Phazer PHZ19KA343CA Manual

PHAZER™ ™
™
SetupInstructions
ForSerialNos.820,977&Higher
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.Partnumbersnotshownareavailableonthedealer
extranet.
DealerPack
Part#DescriptionQty.Use
103-2106Key,ExmarkLogo1
1-603511Key,Standard1
Fillouttheonlinewarrantyregistration
formandplacethekeysintoliterature
pack.
LiteraturePack
Part#DescriptionQty.Use
—Manual,Operator’s1
—Manual,Parts1Readbeforeoperatingthemachine.
—DVD,ExmarkSafetyVideo1Viewbeforeoperatingthemachine.
CheckingTirePressure
1.Checkthetirepressureinthedrivetires.Proper
inationfordrivetiresis13psi(90kPa).
2.Adjustifnecessary.
FasteningtheSeat
1.Removethenut,washerandboltfromthelanyard.
2.Tiltseatdownwardandalignlanyardtotheholein
thesideoftheseat(Figure1).
3.Installwasher,boltandnut.
Figure1
1.Nut3.Lanyard
2.Washer4.Bolt
©2010—ExmarkMfg.Co.,Inc.
P .O.Box808
Beatrice,NE68310
PartNo.4500-503Rev.C
PrintedintheUSA.
AllRightsReserved

ServicingtheBattery
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
Important:Themachineisshippedwithalled
leadacidbattery.
1.Tiltseatuptogainaccesstothebattery.
DANGER
Chargingorjumpstartingthebatterymay
produceexplosivegases.Batterygasescan
explodecausingseriousinjury.
•Keepsparks,ames,orcigarettesawayfrom
battery.
•Ventilatewhenchargingorusingbatteryin
anenclosedspace.
•Makesureventingpathofbatteryisalways
openoncebatteryislledwithacid.
•Alwaysshieldeyesandfacefrombattery.
DANGER
Batteryelectrolytecontainssulfuricacid,which
ispoisonousandcancausesevereburns.
Swallowingelectrolytecanbefatalorifit
touchesskincancausesevereburns.
•Wearsafetyglassestoshieldeyes,andrubber
glovestoprotectskinandclothingwhen
handlingelectrolyte.
•DoNotswallowelectrolyte.
•Intheeventofanaccident,ushwithwater
andcalladoctorimmediately.
2.Checkthevoltageofthebatterywithadigital
voltmeter.Locatethevoltagereadingofthebattery
inthetablebelowandchargethebatteryforthe
recommendedtimeintervaltobringthechargeup
toafullchargeof12.6voltsorgreater.
Important:Makesurethenegativebattery
cableisdisconnectedandthebatterycharger
usedforchargingthebatteryhasanoutputof
16voltsand7ampsorlesstoavoiddamaging
thebattery(seechartforrecommendedcharger
settings).
Voltage
Reading
Percent
Charge
Maximum
Charger
Settings
Charging
Interval
12.6or
greater
100%16volts/7
amps
NoCharging
Required
12.4–12.675–100%16volts/7
amps
30Minutes
12.2–12.450–75%16volts/7
amps
1Hour
12.0–12.225–50%14.4volts/4
amps
2Hours
11.7–12.00–25%14.4volts/4
amps
3Hours
11.7orless0%14.4volts/2
amps
6Hoursor
More
CAUTION
Iftheignitionisinthe“ON”positionthere
ispotentialforsparksandengagementof
components.Sparkscouldcauseanexplosion
ormovingpartscouldaccidentallyengage
causingpersonalinjury
Besureignitionswitchisinthe“OFF”position
beforechargingthebattery.
3.Connectthenegativebatterycable.
Note:Ifthepositivecableisalsodisconnected,
connectthepositive(red)cabletothepositive
batteryterminalrst,thenthenegative(black)cable
tothenegativebatteryterminal.Slipinsulatorboot
overthepositiveterminal.
Note:Iftimedoesnotpermitchargingthebattery,
orifchargingequipmentisnotavailable,connect
thenegativebatterycableandrunthevehicle
continuouslyfor20to30minutestosufciently
chargethebattery.
InstallingtheMotionControl
Levers
1.Removethebottom3/8-16x1inchscrewand
springdiscwasherfromthemotioncontrollever.
Loosentheupper3/8-16x1inchscrewandspring
discwasherthatarescrewedintothecontrolarm
shafts(seeFigure2).
2.Positiontheleversothebottomholealignswith
holeinthecontrolarmshaft.Installspringdisc
washerandbolt.
2

3.Repeatonoppositesideofunit.
Note:Besurethespringdiscwasherconeis
installedtowardstheheadofthebolts.
Note:Therearetwoleverheightoptionsavailable.
Placetheleversinthetoptwoholestoincrease
heightofthelevers,orinthebottomtwoholesto
decreasetheheightofthelevers.
Figure2
1.Motioncontrollever3.Springdiscwashers(cone
towardsbolthead)
2.Controlarmshaft4.3/8-16x1inchbolts
4.Aligntheleversfront/rearposition.Withthelevers
intheneutralposition,loosenthehardwareand
adjusttheleversslidingand/ortiltingthelever(s)
forwardorbackwarduntilproperlyaligned.Tighten
hardware.
5.Iftheendsofthelevershitagainsteachother,
whileinthedriveposition(leversrotatedinasfaras
possible),makeadjustmentsbymovingthelevers
outwardstotheneutrallockpositionandcarefully
bendingthemoutward.Movethembacktothedrive
positionandcheckforclearance.Repeatifnecessary.
6.Ifthemachineturnsrightorleftwhenhandlesare
pushedforwardtogether,adjustthestopontheside
oppositethedirectionofturn(seeFigure3).Move
thestopbackuntiltheunitdrivesstraight.Readjust
handlesifnecessary.
Figure3
1.Adjuststop
ServicingtheEngine
RefertoEngineOwner’sManual.
ServicingtheHydraulicOil
Themachineisshippedwithhydraulicoilinthe
reservoir.VerifylevelonExpansionTank(Figure4).
1.Startengineanddrivethemachineforwardand
backwardforafewminutestoallowanyextraairto
purgeoutofthehydraulicsystem.
2.Stopengineandwaitforallmovingpartstostop.
Removekeyandengageparkingbrake.
3.CheckexpansiontankandifnecessaryaddExmark
PremiumHydrooiltotheFULLCOLDline.
4.Replacehydraulicreservoircapandtightenuntil
snug.DoNotovertighten.
Figure4
(Fueltankremovedforclarity.)
1.Expansiontank
3

FillingOuttheProduct
Registration
Fillouttheonlinewarrantyregistrationformandplace
keysintoliteraturepack.
4