Exmark Ultra Vac Laser Z User manual

®
MFG. CO. INC.
®
TM
on the purchase of your new Exmark equipment. This product has been carefully designed and
manufactured to give you a maximum amount of dependability and years of trouble-free operation. If additional information
is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor.
If you need to order replacement parts from your dealer, always give the model number and serial number of your equipment
as well as the part number, description and quantity of the part needed.
The Serial No. plate is located on the front mount of the hopper assembly. For ease of ordering and reference, we suggest
record the information requested in the following identification table.
that you
Place Model No. and Serial No. Label Here
(Included in Literature Pack)
or Fill in Below
Model No.
Serial No.
Date Purchased
For Serial Nos.
440,000 & Higher
Part No. 103-5879

1
EXMARK PARTS PLUSPROGRAM
EFFECTIVE DATE: September 1, 1995
Program
If your Exmark dealer does not have the Exmark part in stock,
Exmark will get the parts to the dealer the next business day or
the part will be FREE* Guaranteed!!
How the Program Works
1. If dealer does not have part in stock for a "down" unit at
the time of request by customer, the dealer contacts his
distributor by 1:00 p.m., local time, and requests Exmark
Parts Plusshipment of six (6) line items or less.
2. Distributor ships part(s) to dealer or customer, as
requested by dealer, same day, overnight UPS
Distributor bills dealer for part and freight charges where
applicable.
3. If distributor does not have the part(s) in stock to satisfy
Exmark Parts Plusorder, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plusorder of six (6)
line items or less.
4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by
distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable.
5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plusand if it arrives in accordance
to the program.
6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program?
A. Under any circumstance the customer does not pay.
B. If the part does not arrive overnight due to:
1. The dealer not submitting the Exmark Parts Plusorder to his Exmark distributor by 1:00 p.m., the dealer
pays for the part and freight.
2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plusorder
to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.
3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,
Exmark pays for the part and freight.
4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark
pays for the part.
The following restrictions apply -- The Exmark Parts PlusProgram is available only through participating Exmark
Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only
in the contiguous 48 United States. UPS has initiated a Saturday delivery program to many areas of the continental United
States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the
Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday
delivery shipments. To qualify, all Exmark Parts Plusorders must be received by Exmark by 3:00 p.m., central time. Orders
must be six (6) line items or less. Exclusions from the Exmark Parts PlusProgram are: Any wholegood or accessory in its
entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or
hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight
restrictions.
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or
Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered
for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.

2
READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT
TABLE OF CONTENTS
Description Page
Blower Assembly..........................................................3-6
Decals...........................................................................10
Deck Components and Front Weights.............................9
Hood and Bag Assembly..............................................7-8

BLOWER ASSEMBLY
3
Item Part No. Description Qty.
1S103-2874-03 Wld, Blower Mount (44 & 48)
.............................
1
S103-2875-03 Wld, Blower Mount (52)
................................
1
2103-3815 Wld, Impeller ................................
.....................
1
3:1-653346 Bearing, SPH. OD................................
..............
2
41-513013 Housing, Flange ................................
................
4
5:103-1047 Sheave, Blower ................................
.................
1
6103-3589 Wld, Upper Housing
(1-652345-03) With Decals
................................
1
71-653331 Spring, Idler................................
.......................
1
83290-357 Nut, Whizlock 3/8-16
................................
4
9323-7Screw,HH 3/8-16 x 1 1/4
................................
1
10 1-653600 Bearing................................
..............................
2
11 323-12 Screw, HH 3/8-16 x 2 1/2
................................
2
12 3256-4Washer, 3/8 Std................................
.................
1
13 323-8Screw, HH 3/8-16 x 1 1/2
................................
1
14 1-353054 Latch, Grass Catcher
................................
1
15 3296-39 Nut, Nyloc 3/8-16................................
...............
1
16 1-653322 Pulley, Idler................................
........................
1
17 103-0130 Bushing, Idler Pivot................................
............
1
18 103-1103 Pulley, Idler................................
........................
1
19 103-2876 Asm , Idler W/Bushings
Zerk, & Decal................................
.....................
1
20 3230-18 Bolt, Carriage 5/16-18 x 5/8
...............................
6
Item Part No. Description Qty.
21 1-513208 Washer, Spring Disk
................................
1
22 3219-6Nut, Hex 5/8-18................................
.................
1
23 3220-5Nut, Jam 1/2-20................................
.................
1
24 1-513435 Washer, Spring Disk
................................
1
25 1-653365 Spacer................................
...............................
1
26 1-653366 Hub ................................
................................
1
27 32128-20 Nut, Whizlock 5/16-18
................................
6
28 3217-6Nut, Hex 5/16-18................................
...............
1
29 321-3Screw, HH 1/4-20 x 5/8
................................
4
30 32128-33 Nut, Whizlock 1/4-20
................................
4
31 1-303334 Washer, Spring Disk 5/16
................................
1
32 3256-24 Washer, 3/8 SAE................................
...............
1
33 103-0126 Bushing, Locator ................................
...............
1
34 3257-32 Key, Woodruff #61 5/8 x 3/16
............................
1
35 103-3585 Cover, Bearing (103-3586-03)
With Decal................................
.........................
1
36 3296-29 Nut, Nyloc 5/16-18................................
.............
2
37 3256-3Washer, 5/16 Std................................
...............
2
38 3274-18 Screw, Socket HD 5/16-18 x 1 1/4
.....................
1
39 302-19 Zerk, 1/8-28 Straight
................................
1
40 1-806323 Roll pin................................
..............................
1
41 1-353050 Pin, Grass Catcher................................
............
1
42 3274-107 Screw, Socket But HD 3/8-16 x 1 3/4
.................
1
Exmark red touch up spray paint -P/N 1-850337.
Kit 103-0583 is available to add or repair the welded-on accessory mounting tube on all 44”-72” decks.
:Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade antisieze) on bore of sheave and bearings.
GAlso used in Adapter Kit 103-0328 on 48” deck Lazer HP model LHP4818KC Serial Number 176621 & below.
SIncludes items 40 and 41.

BLOWER ASSEMBLY
4

BLOWER ASSEMBLY (cont.)
5
Item Part No. Description Qty.
13290-357 Nut, Whizlock 3/8-16
................................
4
2323-11 Screw, HH 3/8-16 x 2 1/4
................................
3
33256-4Washer, 3/8 Std................................
.................
3
4103-4764 Chute, Blower................................
....................
1
51-653352-01 Bumper................................
..............................
1
63290-500 Screw, PPH #10-24 x 5/8
................................
4
7321-3Screw, HH 1/4-20 x 5/8
................................
4
832128-33 Nut, Whizlock 1/4-20
................................
11
93229-11 Bolt, Carriage 1/4-20 x 5/8
................................
5
10 1-803075 Screw, CRTH #10-24 x 3/4 (44 & 48)
.................
3
1-803078 Screw, CRTH #10-24 x 3/4 (52)
.........................
5
11 3290-148 Nut, Whizlock #10-24 (44 & 48)
.........................
3
3290-14 Nut, Whizlock #10-24 (52)
................................
5
12 1-803076 Screw, CRTH 1/4-20 x 3/4
................................
2
13 1-653596-03 Plate, Blower Backing
................................
1
Item Part No. Description Qty.
14 1-653443-03 Plate, Filler (52)................................
.................
1
15 3256-14 Washer, #10 Std................................
................
4
16 1-653429 Asm, Latch................................
........................
2
17 103-0401 Asm, Blower (44 & 48)(Includes All
Items From Pg 3& Items 1-16 & Decals)
................
1
103-0400 Asm, Blower (52) (Includes All Items
From Pg 3& Items 1-16 & Decals)
......................
1
18 3290-500 Screw, PPH #10-24 x 5/8
................................
2
19 3296-2Nut, Nyloc #10-24................................
.............
3
20 3256-14 Washer, #10 Std................................
................
5
21 103-4175 Tube, Lower................................
......................
1
22 1-653406 Tube, Upper (44 & 48)
................................
1
G1-653540 Tube, Upper (52)................................
...............
1
23 32105-13 Screw, Slotted HH #10-24 x 3/4
.........................
3
Exmark red touch up spray paint -P/N 1-850337.
Kit 103-0583 is available to add or repair the welded-on accessory mounting tube on all 44”-72” decks.
GAlso used in Adapter Kit 103-0328 on 48” deck Lazer HP model LHP4818KC Serial Number 176621 & below.

BLOWER ASSEMBLY (cont.)
6

HOOD and BAG ASSEMBLY
7
Item Part No. Description Qty.
1u1-654597 Asm, Hood................................
.........................
1
21-653397-03 Stiffener, Bagger Top
................................
1
31-652395-03 Wld, Hinge................................
.........................
1
4114967 Screen................................
...............................
1
5114439 Rivet, Pop 3/16 x 1/2
................................
38
61-803075 Screw, Truss HD #10-24 x 3/4
...........................
6
73256-61 Washer, 216 x .750 x .049
................................
14
83296-2Nut, Nyloc #10-24................................
..............
4
91-653561 Seal, Chute................................
........................
1
10 1-653598-03 Clamp, Seal................................
.......................
1
11 1-653425 Seal................................
................................
1
12 1-653400-03 Support, Screen................................
.................
1
13 1-653519 Mount, Latch................................
......................
1
14 1-653036 Washer, .344 x 1.75 x .062 Pltd
.........................
2
15 321-4Screw, HH 1/4-20 x 3/4
................................
6
16 32128-33 Nut, Whizlock 1/4-20
................................
6
17 1-653403 Latch ................................
................................
1
18 1-653535 Reinforcement, Latch
................................
1
19 321-11 Screw, HH 1/4-20 x 2
................................
1
20 322-3Screw, HH 5/16-18 x 3/4
................................
2
21 3296-42 Nut, Nyloc 1/4-20................................
...............
3
22 321-6Screw, HH 1/4-20 x 1
................................
2
23 103-4738-03 Wld, Bagger Upright
................................
1
24 3256-2Washer, 1/4 Std................................
.................
2
25 1-633545 Spacer................................
...............................
2
26 1-653544 Spring................................
................................
2
27 3274-55 Screw, HSBH 5/16-18 x 3/4
...............................
2
28 1-653528-03 Plate, Backing................................
....................
1
Item Part No. Description Qty.
29 1-653529-03 Frame, Bag ................................
.......................
1
30 114973-03 Hanger, Bag................................
......................
1
31 114974-03 Clamp................................
................................
1
32 3230-1Bolt, Carriage 5/16-18 x 3/4
...............................
2
33 3296-29 Nut, Nyloc 5/16-18................................
.............
2
34 1-654389 Bag, Cloth................................
.........................
1
35 1-653566 Handle, Bag ................................
......................
1
36 3229-1Bolt, Carriage 1/4-20 x 3/4
................................
2
37 1-653036 Washer, .344 x 1.75 x .062 Pltd
.........................
2
38 3296-42 Nut, Nyloc 1/4-20................................
...............
2
39 1-653404 Catch................................
................................
1
40 3290-500 Screw, PPH #10-24 x 5/8
................................
2
41 3290-148 Nut, Whizlock #10-24
................................
2
42 103-5124-03 Wld, Bag Support................................
..............
1
43 32128-33 Nut, Whizlock 1/4-20
................................
1
44 1-523420 Bumper ................................
.............................
1
45 1-652308-03 Wld, Bagger Mount................................
............
1
46 322-5Screw, HH 5/16-18 x 1 (44 & 48)
.......................
8
322-9Screw, HH 5/16-18 x 1.75 (52)
..........................
8
S322-12 Screw, HH 5/16-18 x 2 1/2
................................
8
47 1-654390 Asm, Bag................................
...........................
1
48 1-808289 Clevis Pin................................
..........................
2
49 1-806005 Hairpin, Cotter................................
...................
2
50 32128-20 Nut, Whizlock 5/16-18 (52)
................................
4
51S 103-0325-03 Tube, Spacer................................
.....................
2
52 3250-27 Screw, PPH #10-24 x 7/8
................................
4
53 32153-1Nut, Side Lock #10-24
................................
6
uIncludes items 2,4,7,12,13,18 riveted together and Decal.
SUsed in Adapter Kit 103-0328 for Lazer HP model LHP4818KC below Serial Number 176621 only.

HOOD and BAG ASSEMBLY
8

DECK COMPONENTS AND FRONT WEIGHTS
9
Deck Componets: Quantity Included in Each Kit
44” 48” (w/4” tab) 48” (w/2” tab) 52”
Ref.
No. Part No. Description 103-1315 103-1313 103-1314 103-1317
11-653363 Pin, Chute Pivot 1111
21-806003 Pin, Hair 1111
31-402106 Wld, Chute 48" SD 1
41-805517 Washer, 5/8 Type B Wide 1
51-323385 Knob, Belt Shield 2222
61-653439 Sheave, Blower Drive 1
1-653362 Sheave, Blower Drive 11
1-653309 Sheave, Blower Drive 1
71-653438 Belt, Blower 1
1-653333 Belt, Blower 11
1-653332 Belt, Blower 1
8103-1316 Cover, Belt 111
103-1318 Cover, Belt 1
91-653532-03 Spacer, Counterweight 1
10 322-2Screw, HH 5/16-18 x 5/8 1111
11 103-1279 Plug 1111
Front Weight Kit 103-5629: Includes items 12, 13, 14 and 15. Kit is used only when an Ultra Vac is installed on
any Lazer Z HP with a 2 post ROPS.
12 103-5651 Asm, Weight (103-5608-01) W/Decals 1
13 103-5609-01 Plate, Weight Mounting 2
14 322-7Screw, HH 5/16-18 x 1 1/2 4
15 995124 Hairpin, Cotter 2
Adapter Kit 103-0328: For Lazer HP model LHP4818KC before serial number 176,621.
Part No. Description Qty
103-0325-03 Tube, Spacer 2
1-653540 Tube, Upper 1
322-12 Screw, HH 5/16-18 x 2 1/4 8

DECALS
10
Item
Part No. Description Qty.
11-653557 Decal, Ultra Vac ................................
................
1
2103-3508 Decal, Warning................................
..................
1
31-653546 Decal, Exmark ................................
..................
1
Item
Part No. Description Qty.
498-5954 Decal, Missing Cover
................................
1
5103-5632 Decal, Front Weight
................................
2
61-653558 Decal, Hot Sheave ................................
............
1

SEE EXMARK’S COMPLETE
LINE OF PRODUCTS FOR TURF CARE
LAZER Z®LAZER Z®HP
LAZER Z®XP LAZER Z®CT
TURF RANGER®VIKING HYDRO
TURF TRACER® TURF TRACER® HP
METRO®METRO®HP
ULTRA VAC™ ULTRA VAC™ QDS
GRASS CATCHER MICRO-MULCH ™ACCESSORY
SELF STEERING SULKY
©1997
-
2003
EXMARK MFG. CO. INC.
INDUSTRIAL PARK BOX 808
BEATRICE, NE 68310
ALL RIGHTS RESERVED
PART NO. 103
-
587
9
[phone]
FAX [phone]
PRINTED IN U.S.A. ®
MFG. CO.
INC.