Toro 145-3495 User manual

Form No. 3464-851 Rev A
Recycler Kit
GrandStand
®
Mower W ith 122cm Rear Discharge TURBO FORCE
®
Cutting Unit
Model No. 145-3495
Installation Instructions
Safety
Rear Discharge or Mulch
Grass
W ARNING
W ithout the grass deector mounted in place,
you and others are exposed to blade contact
and thrown debris. Contact with rotating
mower blade(s) and thrown debris will cause
injury or death.
• Never remove the grass guard from the
mower because the grass guard routes
material down toward the turf. If the
grass guard is ever damaged, replace it
immediately .
• Never put your hands or feet under the
mower .
• Never try to clear the discharge area or
mower blades unless you engage the
parking brake, disengage the power take
off (PT O) lever , shutoff the engine, remove
the ignition key , and wait for all motion
to stop. Also pull the wire off the spark
plug(s).
Ensure that the mower has the rear grass guard to
disperse clippings rearward and down toward the turf
while in rear discharge mode.
T o mulch grass clippings, install the baf es on the
mower deck as instructed in the following procedures.
© 2023—The T oro® Company
81 1 1 L yndale A venue South
Bloomington, MN 55420
Register at www .T oro.com.
Original Instructions (EN)
Printed in the USA
All Rights Reserved
*3464-851*

Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure Description
Qty .
Use
1
No parts required
–
Prepare the mower .
2
No parts required
–
Open the engine guard and remove the
guard extension (gas models only).
3
No parts required
–
Remove the left belt cover (gas models
only).
4
No parts required
–
Remove the existing blades.
5
No parts required
–
Drill the mower deck.
Left baf e support
1
Center/right baf e support
2
Hex-head ange bolt (5/16 x 3/4 inch)
2
Flange nut (5/16 inch)
66
Carriage bolt (5/16 x 1-1/4 inches)
4
Install the baf e supports.
Left baf e
1
Center baf e
1
Right baf e
1
Baf e plate adapter
1
Carriage bolt (3/8 x 1 inch)
107
Locknut (3/8 inch)
10
Install the baf es (gas models only).
Left baf e
1
Center baf e
1
Right baf e
1
Carriage bolt (3/8 x 1 inch)
98
Locknut (3/8 inch)
9
Instal the baf es (electric models only).
Kicker 3
Carriage bolt (3/8 x 1 inch)
69
Locknut (3/8 inch)
6
Install the kickers.
10
Recycler blade (sold separately)
3 Install the new blades.
1 1
No parts required
–
Install the left belt cover (gas models
only).
12
No parts required
–
Install the guard extension and close the
engine guard (gas models only).
13
Flange-head bolt (3/8 x 1 inch)
8
Convert the mower deck for
rear-discharge operation.
Note: Recycler blades (sold separately) are required to install this kit; refer to the Parts Catalog for your
machine.
2

1
Preparing the Mower
No Parts Required
Procedure
Note: Determine the left and right sides of the
machine from the normal operating position.
1. Park the machine on a level surface.
2. Disengage the drives and the power take-of f.
3. Shut of f the machine and remove the key .
4. W ait for all moving parts to stop.
5. Electric models only: turn the
battery-disconnect switch to the O FF
position.
6. Thoroughly clean the mower deck. Remove
all debris to ensure that the baf es t properly
against the mower deck.
7. Repair all bent or damaged areas of the mower
deck and replace any missing or damaged parts.
2
Opening the Engine Guard
and Removing the Guard
Extension (Gas Models
Only)
No Parts Required
Opening the Engine Guard
1. Remove the bolt and shoulder nut securing the
engine guard to the guard extension ( Figure 1 ).
g279539
Figure 1
1. Bolt and shoulder nut 2. Engine guard
2. Rotate the engine guard forward as shown in
Figure 2 .
g279542
Figure 2
Disconnecting the Spark-Plug
W ire
Remove the spark-plug wire from the spark plug.
3

Removing the Guard Extension
1. Remove the 2 bolts (5/16 x 1 inch) and belt
guard ( Figure 3 ).
g279540
Figure 3
1. Bolt (5/16 x 1 inch)
2. Belt guard
2. Remove the hex nut (5/16 inch) nut (5/16 inch)
securing the guard extension to the carriage
bolts ( Figure 4 ). Remove the guard extension.
g28841 1
Figure 4
1. Hex nut (5/16 inch) 3. Nut (5/16)
2. Guard extension 4. Carriage bolt (5/16 x 4
inches)
3
Removing the Left Belt
Cover (Gas Models Only)
No Parts Required
Procedure
1. Remove the 2 ange-head screws that secure
the tensioner cover to the left belt cover and
remove the tensioner cover ( Figure 5 ).
g270487
Figure 5
1. Flange-head screws (1/4
x 5/8 inch)
3. Left belt cover
2. T ensioner cover
2. Remove the bolt that secures the belt cover
anges as shown in Figure 6 .
4

g270486
Figure 6
1. Right belt cover
3. Flange-head screw (left
and right belt cover)
2. Flange (left belt cover)
3. Remove the 2 carriage bolts and 2 locknuts that
secure the left side CE cover to the left belt
cover ( Figure 7 ).
g270474
Figure 7
1. Carriage bolt 3. Left belt cover
2. Left side CE cover
4. Flange locknut
4. Remove the 3 bolts that secure the left belt cover
to the deck and remove the cover ( Figure 8 ).
g270488
Figure 8
1. Bolts
2. Left belt cover
4
Removing the Existing
Blades
No Parts Required
Procedure
W ARNING
The blades are sharp. Contact with a sharp
blade can cause serious personal injury .
W ear gloves or wrap the sharp edges of the
blade with a rag.
1. Lift the machine so that you can access the
bottom of the mower deck.
2. Remove the existing blades from the spindles;
refer to the Operator ’ s Manual for your machine.
5

5
Drilling the Mower Deck
No Parts Required
Procedure
W ARNING
Using a drill without proper eye protection
may allow debris to enter the eye, causing
injury .
When drilling, always wear eye protection.
1. Electric models only: drill the 10 pilot holes in
the deck to a diameter of 9.8 mm (0.3875 inch)
as shown below .
g453175
Figure 9
1. Holes for right baf e 5. Holes for left baf e
2. Holes for right kicker 6. Holes for left baf e
3. Holes for center kicker 7. Holes for the right baf e
4. Holes for left kicker
2. Gas models only: drill the 9 pilot holes in the
deck to a diameter of 9.8 mm (0.3875 inch) as
shown below .
g453176
Figure 10
1. Holes for right baf e 4. Holes for left kicker
2. Holes for right kicker 5. Holes for left baf e
3. Holes for center kicker 6. Holes for left baf e
3. Drill the 2 pilot holes to a diameter of 8.23 mm
(0.325 inch) as shown below .
g453178
Figure 1 1
1. Holes for center baf e
6

6
Installing the Bafe
Supports
Parts needed for this procedure:
1
Left baf e support
2
Center/right baf e support
2
Hex-head ange bolt (5/16 x 3/4 inch)
6
Flange nut (5/16 inch)
4
Carriage bolt (5/16 x 1-1/4 inches)
Procedure
1. Remove the 4 outboard carriage bolts (5/16 x
7/8 inch) and 4 outboard locknuts (5/16 inch)
that secure the deector bracket to the mower
deck.
g453182
Figure 12
1. Carriage bolt (5/16 x 7/8
inch)
3. Deector bracket
2. Locknut (5/16 inch)
2. Secure the left and right baf e supports to
the deector bracket and mower deck using 4
carriage bolts (5/16 x 1-1/4 inches) and 4 ange
nuts (5/16 inch) as shown in Figure 13 .
3. Secure the center baf e support to the mower
deck using 2 hex-head ange bolts (5/16 x 3/4
inch) and 2 ange nuts (5/16 inch) as shown in
Figure 13 .
g453180
Figure 13
1. Right baf e 5. Carriage bolt (5/16 x 1-1/4
inches)
2. Center baf e 6. Hex-head ange bolt (5/16
x 3/4 inch)
3. Left baf e 7. Flange nut (5/16 inch)
4. Flange nus (5/16 inch)
7

7
Installing the Bafes (Gas Models Only)
Parts needed for this procedure:
1
Left baf e
1
Center baf e
1
Right baf e
1
Baf e plate adapter
10
Carriage bolt (3/8 x 1 inch)
10
Locknut (3/8 inch)
Procedure
Loosely install the baf es to align the baf es with all the holes in the mower deck ( Figure 14 ).
1. Position the right baf e into the mower deck.
2. Loosely secure the right baf e to the right discharge plate using 1 carriage bolt (3/8 x 1 inch) and 1
locknut (3/8 inch) as shown in Figure 14 .
3. Loosely secure the right baf e to the baf e plate adapter using 1 carriage bolt (3/8 x 1 inch) and 1 locknut
(3/8 inch) as shown in Figure 14 .
4. Loosely secure the baf e plate adapter to the right mower deck divider using 1 carriage bolt (3/8 x 1 inch)
and 1 locknut (3/8 inch) as shown in Figure 14 .
5. Position the left baf e in the mower deck.
6. Loosely secure the left baf e to the left discharge plate using 1 carriage bolt (3/8 x 1 inch) and 1 locknut
(3/8 inch) as shown in Figure 14 .
7. Loosely secure the left baf e to the left mower deck divider and left baf e support using 2 carriage bolts
(3/8 x 1 inch) and 2 locknuts (3/8 inch) as shown in Figure 14 .
8. Position the center baf e into the mower deck.
9. Loosely secure the center baf e to the right and left mower deck dividers and center baf e support using 3
carriage bolts (3/8 x 1 inch) and 3 locknuts (3/8 inch) as shown in Figure 14 .
10. T ighten all the locknuts.
8

g453260
Figure 14
1. Right discharge plate
8. Left mower deck divider
2. Right baf e support 9. Left baf e
3. Right baf e 10. Left baf e support
4. Baf e plate adapter 1 1. Locknut (3/8 inch)
5. Right mower deck divider
12. Carriage bolt (3/8 x 1 inch)
6. Center baf e 13. Left discharge plate
7. Center baf e support
9

8
Installing the Bafes (Electric Models Only)
Parts needed for this procedure:
1
Left baf e
1
Center baf e
1
Right baf e
9
Carriage bolt (3/8 x 1 inch)
9
Locknut (3/8 inch)
Procedure
Loosely install the baf es to align the baf es with all the holes in the mower deck ( Figure 15 ).
1. Position the right baf e into the mower deck.
2. Loosely secure the right baf e to the right discharge plate using 1 carriage bolt (3/8 x 1 inch) and 1
locknut (3/8 inch) as shown in Figure 15 .
3. Loosely secure the right baf e to the baf e plate adapter using 1 carriage bolt (3/8 x 1 inch) and 1 locknut
(3/8 inch) as shown in Figure 15 .
4. Loosely secure the right baf e to the right mower deck divider and right baf e support using 2 carriage
bolts (3/8 x 1 inch) and 2 locknuts (3/8 inch) as shown in Figure 15 .
5. Position the left baf e in the mower deck.
6. Loosely secure the left baf e to the left discharge plate using 1 carriage bolt (3/8 x 1 inch) and 1 locknut
(3/8 inch) as shown in Figure 15 .
7. Loosely secure the left baf e to the left mower deck divider and left baf e support using 2 carriage bolts
(3/8 x 1 inch) and 2 locknuts (3/8 inch) as shown in Figure 15 .
8. Position the center baf e into the mower deck.
9. Loosely secure the center baf e to the right and left mower deck dividers and center baf e support using 3
carriage bolts (3/8 x 1 inch) and 3 locknuts (3/8 inch) as shown in Figure 15 .
10. T ighten all the locknuts.
10