Exmark PIONEER BAGGER Manual

PIONEER®BAGGER
SetupInstructions
ForSerialNos.316,000,000&Higher
(TotPioneerE-SeriesUnitsSerialNos.920,000&Higher)
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
LiteraturePack
Manual,Operator's
RecommendedBaggerBlades
RecommendedHighLiftBlades
109-6391—Fits48inchdecks
109-6392—Fits52inchdecks
Thesebladesarerecommendedtoobtainmaximumairowtothebag.
©2015—ExmarkMfg.Co.,Inc.
P .O.Box808
Beatrice,NE68310
PartNo.4502-771Rev.A
PrintedintheUSA.
AllRightsReserved*4502-771*A

AssemblyDiagram
KeyQtyDescription
11Asm,Hopper
21Pin,Hair
31Bracket,BootMount(52inch)
1Bracket,BootMount(48inch)
43Pin,Retaining
51Tube,Upper
62Asm,Bag&Frame
71Bafe,DischargeLarge(52inchonly)
83Bolt,Carriage5/16-18x3/4shortneck
91Asm,LowerTube
101Bracket,HopperMountLH
111Bracket,HopperMountRH
121Frame,Hopper
135Nut,Nyloc5/16-18Flg
141Bracket,WeightMountPlate
154Nut-Nyloc3/8-16Flg
164Screw,HH3/8-16x1
173Asm,ToeBoardWeight
18▲3Blade,Highlift
191Vent,Air
202Pin,Hair
212Bolt,Carriage5/16-18x1
221Bafe,DischargeSmall
▲Bladesnotincluded.
2

Figure1
3

AdjustingtheParkingBrake
Re-adjusttheparkingbrakeonyourmowerasoutlined
inthe“AdjustingtheParkingBrake”procedureinthe
MaintenancesectionofthetractorOperator'smanual.
InstallingtheHopperMount
Brackets
1.Loosenthefront5/16-18x23/4inchboltonthe
LHandRHrearpanels(item7inFigure2).
Figure2
1.5/16inchangednylocnut5.RHhoppermountbracket
2.5/16-18x1inchbolt6.Frontslot
3.5/16-18x23/4inchbolt7.Loosenbolt
4.LHhoppermountbracket
2.Removeandretaintherear5/16-18x23/4inchbolt
and5/16inchangednylocnutonbothbrackets.
3.InstalltheRHhoppermountbracketbyplacingthe
frontslot(item6)ontothebolt(item7)thatwas
loosenedinstep1.
4.Reinstalltherear5/16-18x23/4inchboltand5/16
inchangednylocnut.Installthe5/16-18x1inch
boltand5/16inchangednylocnutintheupper
hole.
5.Tightenthefront5/16-18x23/4inchbolt.
6.Repeatsteps3through5fortheLHhoppermount
bracket.
InstallingtheHopperFrame
Removethehairpinfromthehopperframe.Insert
thehopperframeintotheLHhoppermountbracket
(seeFigure3).Resttheotherendofthehopperframe
betweenthetabsontheRHhoppermountbracket.
Reinstallthehairpintosecurethehopperframe.
Note:Ifthehopperframedoesnotseatproperlyin
themountbrackets,carefullyusethehopperframeto
slightlyadjustthealignmentofthebrackets.
Figure3
1.LHhoppermountbracket
2.Hopperframe
3.Hairpin
4.RHhoppermountbracket
InstallingtheHopperandBags
1.Removeandretainthehairpinsfromtheairvent.
2.Pressthetabsontheairventintothenotchesonthe
insideofthehopperandsecurewithhairpins.
Figure4
1.Hopperframepin3.Airvent
2.Hopperhinge
3.Slidethehopperhingesontothehopperframepins.
4.Openthehopperandinstallthebags;closethe
hopper.
4

InstallingtheWeightAssembly
1.Removeandretainthethreeretainingpins,three
3/8-16x1inchscrews,andthree3/8inchnyloc
nutsthatarefastenedtotheweightmountingplate.
2.Alignthetwoupperoutsideholesoftheweight
mountingplatetothefrontpanelofthetoeboard.
Temporarilymounttheweightmountingplateusing
two3/8-16x1inchscrewsandtwo3/8inchnyloc
nuts.Markthetwolowermountingholelocations.
Removetheweightmountingplatefromthefront
panel.
Figure5
1.Weightmountingplate4.3/8inchnylocnut
2.3/8-16x1inchscrew5.Drillholes
3.Toeboard
3.Centerpunchanddrill3/8inchdiameterholesatthe
locationsmarkedinstep2.
4.Reinstalltheweightmountingplateusingfour
3/8-16x1inchscrewsandfour3/8inchnylocnuts
5.Installthethreeremovableweightsbyhookingthe
toeboardweightassemblyoverthetopoftheweight
mountingplateandsecurewiththreeretainingpins.
Note:Theremovableweightsareheavy.Usecare
whenliftingthem.Makesurethatyoucanhold
themsecurelybeforeliftingthem.Usecautionwhen
positioningyourhandssothatyouDoNotsetthem
downonyourhandsorngers.
InstallingDischargeBafe(s)
For48&52InchDecks:
1.Removethedischargedeector,spring,androd
fromthedeck.Retainallcomponentsforreuseifthe
baggerisremoved.
2.Removeanddiscardthedischargebafethatis
currentlyonthedeck;retainhardware.
3.Removethenewsmalldischargebafefromthe
box.Usingthehardwareretainedinstep2,install
thesmalldischargebafeontheundersideofthe
deckasshowninFigure6.
Figure6
1.Existinghardware4.5/16-18x3/4inchcarriage
bolt
2.Newsmalldischargebafe5.Largedischargebafe
3.5/16inchnylocnuts
For52InchDecksOnly:
Usingtwo5/16-18x3/4inchcarriageboltsandtwo
5/16inchnylocnuts,installthelargedischargebafe
asshowninFigure6.
InstallingBootMountBracketand
Tubes
1.Insertthetabofthebootmountbracketintotheslot
onthedeck(seeFigure7).Securethebootmount
bracketusing5/16-18x3/4inchcarriageboltand
5/16inchnylocnut.
Figure7
1.Tab4.Bootmountbracket
2.Slot5.5/16inchnylocnut
3.5/16-18x3/4inchcarriage
bolt
2.Insertthetabonthelowertubeassemblyintothe
slotonthebootmountbracket.Slightlyrotatethe
lowertubeassemblytowardsthedeck.Thefront
pinshouldengageintotheslotinthedeck.Rotate
thelatchdownwardtolocktheassemblyinthis
5

position.Adjustthetensiononthelatchtohold
theassemblyuptothedeck,yetallowforrelease
byhand.Tensioncanbeadjustedbytighteningor
looseningthehardwarethatretainsthelatch.
3.Inserttheuppertubeintothehopperseal–pushin
thenpulloutsothatthesealisextendedoutward.
4.Slidethelowerendoftheuppertubeoverthelower
tubeassemblyandlatchtogether.
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6