Toro 3200 User manual

FormNo.3445-275RevA
SoundReducingKit
Groundsmaster®3200or3300SeriesTractionUnitwithWinter
Enclosure
ModelNo.140-6721
InstallationInstructions
Installation
TheSoundReducingKitcanbeinstalledonthe
following:
•Tractionunits(Models31903and31909)
•Winterenclosure(Model31990)
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Lowertheattachment.
4.Shutofftheengineandremovethekey.
5.Disconnectthebattery;refertotheelectrical
systemmaintenancesectioninyourOperator’s
Manual.
2
InstallingtheFloor
Components
Partsneededforthisprocedure:
1Steeringplug
1Uppersteeringplug
1Lowersteeringplug
1Steeringpad
3Mounting-tabplug
1Corneroorpad
1Centeroorpad
1Brakeplug—7.6cm(3inches)width
1Brakeplug—3.1cm(1.22inch)width
4ROPSplug
1Seat-basepad(thin)
1Seat-basepad(thick)
1Seatpad
1Rear-windowpad
1Lower-rewallpad
1Upper-rewallpad
1Firewalltilepad
1Upperbrakefoam
1Lowerbrakefoam
1Rightcornerpad
1Leftcornerpad
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3445-275*

InstallingtheSteeringCoverand
Steering-ColumnPlugs
1.Removethefastenersandliftthesteeringcover
upoutoftheway(Figure1).
Note:Whileyouinstalltheplugs/padsinthis
procedure,youcanusestringtosecurethe
steeringcovertothesteeringwheel.
g330592
Figure1
1.Steeringcover2.Bolt
2.Useautilityknifetocuttheupperandlower
steeringcolumnplugsasshowninFigure2.
g349336
Figure2
1.Uppersteeringcolumn
plug
2.Lowersteeringcolumn
plug
3.Removethebackinglmfromthepressure
sensitiveadhesive(PSA)sideofthe2plugsas
showninFigure3.
g332885
Figure3
1.Backinglm2.Pressuresensitive
adhesive(plug)
4.Installtheuppersteeringplug(Figure4).
g330593
Figure4
1.Uppersteeringplug(PSA)
5.InstallthelowersteeringplugasshowninFigure
5.Ensurethatitisadheredtouppersteering
plug.
2

g330591
Figure5
1.Lowersteeringplug(PSA)
6.Removethebackinglmandinstallthesteering
pad(Figure6).
g330645
Figure6
1.Mounting-tabplugs(PSA)2.Steeringpad(PSA)
7.Removethebackinglmandinstallthe3
mounting-tabplugsoverholesinoorpan.
(Figure6).
8.Removethebackinglmandinstallthesteering
plugtothesteeringcover(Figure7).
Figure8showsatopviewoftheinstalled
steeringpluginthesteeringcover.
g331281
Figure7
1.Steeringplug(PSA)2.Steeringcover(cutaway
viewshown)
g331294
Figure8
Topview
1.Steeringplug
9.Installthesteeringcover(Figure9).
3

g330592
Figure9
1.Steeringcover2.Bolt
InstallingtheFloorPads
1.Removetherubberoormat(Figure10).
g331308
Figure10
1.Rubberoormat
2.Removethebackinglm,andinstallthecenter
andcorneroorpadstotheplatformoor
(Figure11).
g330624
Figure11
1.Corneroorpad(PSA)2.Centeroorpad(PSA)
RemovingtheSeat
Performthefollowingstepstoremovetheseatfrom
theseatbase:
1.Removethenutsthatsecurestheseattothe
seatbase(Figure12).
Note:Retainthenuts.
g299346
Figure12
1.Nut
2.Removeanywire-harnessconnectionsfromthe
seat.
3.Removetheseatfromtheseatbase.
•Notethepositionofthemountedseatto
theseatbase,astheseatneedstobe
re-installedinthesameholes.
•Toinstalltheseatpads(steps1through3),
haveanassistantholdtheseatabovethe
seatbase.
4

InstallingtheBrakeCoverand
Plugs
1.Removethepush-infastenersthatsecurethe
brakecovertotheoor(Figure13).
•Leftsideofthebrakecover:Cuttheplugs.
•Rightsideofthebrakecover:Pulltheplugs
outofthecoverandretaintheplugs.
g301501
Figure13
1.Plugs(4total—2shown)
2.Removethebrakecover.
3.IftheoptionalUSBchargingkitisinstalled,
performthefollowingsteps:
A.Disconnectthe2wireterminalsfromthe
USBportinthebrakecover.
B.RemovetheUSBportfromthebrakecover.
4.Removethebackinglmandinstallthebrake
plugs(Figure14).
g330731
Figure14
1.Brakeplug(7.6cmor3
incheswidth—PSA)
2.Brakeplug(3.1cmor1.22
inchwidth—PSA)
5.Removethebackinglmfromthetopofthe
upperbrake-coverfoam,andinstallittothe
brakecover(Figure15).
Figure16showsatopandcutaway(side)view
ofthefoaminstalledinthecover.
g331282
Figure15
1.Brakecover3.Lowerbrakefoam
2.Upperbrakefoam(PSA)
5

g331283
Figure16
1.Topview3.Upperbrakefoam
(PSA—bothsides)
2.Cutaway(side)view4.Lowerbrakefoam
6.Removethebackinglmfromthebottomsideof
theupperbrake-coverfoam(Figure15).
7.Installthelowerbrake-coverfoamontothe
upperbrake-coverfoam(Figure15andFigure
16).
8.IftheoptionalUSBchargingkitisinstalled,
performthefollowingsteps:
A.InstalltheUSBportintothebrakecover.
B.Connectthe2wireterminalsofthemachine
harnesstotheUSBport.
9.Installthebrakecoverwiththe2previously
removedpush-infasteners(Figure13).
InstallingtheFirewallPads
1.Removethebackinglmandinstallthe
lower-rewallpad(Figure17).
g330760
Figure17
1.Lower-rewallpad(PSA)2.Upper-rewallpad(PSA)
2.Removethebackinglmandinstallthe
upper-rewallpad(Figure17).
3.Removethebackinglmandinstalltherewall
tilepad(Figure18).
g330759
Figure18
1.Rear-windowpad(PSA)2.Firewalltilepad(PSA)
6

4.Removethebackinglmandinstallthe
rear-windowpad(Figure18).
InstallingtheSeatPads
1.Installtheseat-basepad(thin)insideoftheseat
base(Figure19).
g330729
Figure19
1.Seat-basepad(thick)3.Seatbase
2.Seat-basepad(thin)
2.Installtheseat-basepad(thick)insideofthe
seatbase(Figure19).
3.Installtheseatpadaroundtheseatbase(Figure
20).
g330728
Figure20
1.Seatpad2.Seatbase
7

InstallingtheCornerPads
Removethebackinglmandinstallthecornerpads
asshowninFigure21.
g330727
Figure21
1.Cornerpads(PSA)
InstallingtheROPSPlugs
PlacetheROPSplugsintotheROPStubes(Figure
22).
g330696
Figure22
1.ROPSplugs3.Plugs(positionedinthe
tube)
2.ROPStubes
3
InstallingtheUpper-Frame
Components
Partsneededforthisprocedure:
2Rear-pillarpad
1Leftdoor-sidepad
1Rightdoor-sidepad
1Upper-ceilingpad
1Lower-ceilingpad
2Mount-panelpad
1Leftrear-pillarcover
1Rightrear-pillarcover
1Leftsound-dampeningpanel
1Rightsound-dampeningpanel
1Leftouter-pillarpad
1Rightouter-pillarpad
InstallingtheSide-PanelPads
1.Removethecabrear-sidecovers(Figure23
andFigure24).
Note:Retainthebolts.
g330651
Figure23
Rear-sidecovers
8

g330652
Figure24
Leftsideshown
1.Mount-panelbracket3.Bolt
2.Rear-sidecover
2.Installtherear-pillarpadsoverthehosesand
wireharness(Figure25).
g330647
Figure25
Leftsideshown
1.Mount-panelbracket3.Rear-pillarpad
2.ROPS
3.Removethebackinglmandassemblethe
sound-dampeningpanelsandtheouter-pillar
padstotherear-pillarcoversasshowninFigure
26andFigure27.
Figure27showstheproperdimensions
forinstallingtheouter-pillarpadsand
sound-dampeningpanelstotherear-pillar
covers.
g331296
Figure26
Left-sidedpanels/padsshown
1.Sound-dampeningpanel
(PSA)
3.Outer-pillarpad(PSA)
2.Rear-pillarcover
9

g331309
Figure27
Left-sidedpanelshown
1.13.5mm(0.53inch)3.12.7mm(0.50inch)
2.7.9mm(0.31inch)4.8.4mm(0.33inch)
4.Usethepreviously-removedboltstoinstallthe
rear-pillar-coverassembly(i.e.,theouter-pillar
pads,rear-pillarcovers,andsound-dampening
panels)tothemount-panelbrackets(Figure28).
Installtheassemblysothattheouter-pillarpad
isfacingtowardstheoperator.
g330646
Figure28
Leftsideshown
1.Mount-panelbracket3.Rear-pillar-cover
assembly
2.Rear-pillarpad4.Bolt
InstallingtheCeilingPads
1.RemovethebackinglmandinstalltheROPS
padstotheROPSmounts(Figure29).
g330649
Figure29
1.ROPSpad(PSA)2.ROPSmount
2.Removethebackinglmandinstallthe
lower-ceilingpadabovetherearcabwindow
(Figure30).
10

g330650
Figure30
1.Rearcabwindow(PSA)2.Lower-ceilingpad(PSA)
3.Removethebackinglmandinstallthe
upper-ceilingpadtotheROPSmountbracket
(Figure31).
g330648
Figure31
1.ROPSmountbracket2.Upper-ceilingpad(PSA)
InstallingtheDoor-SidePads
Removethebackinglmandinstallthedoor-side
padsasshowninFigure32.
g330683
Figure32
1.Leftdoor-sidepad(PSA)3.Rightdoor-sidepad(PSA)
2.Sidepanel
11

InstalltheMount-PanelPads
Removethebackinglmandinstallthemount-panel
padstothesidesofthecabcontrolpanelasshown
inFigure33.
g330684
Figure33
1.Cab-controlpanel2.Mount-panelpads(PSA)
4
FinishingInstallingtheKit
NoPartsRequired
InstallingtheSeat
1.Usethepreviouslyremovednutstosecurethe
seattotheseatbase.
Theseatshouldbeinstalledinthesame
holesthatyouremovedthehardwarefromin
RemovingtheSeat(page4).
g299346
Figure34
1.Nut
2.Installanypreviouslydisconnectedwire-harness
connectionstotheseat.
InstallingtheRubberFloorMat
Assembletherubberoormattotheoorofthe
machine(Figure35).
g332924
Figure35
1.Rubberoorma
ConnectingtheBattery
Connectthebattery;refertotheelectricalsystem
maintenancesectionintheOperator’sManualfor
yourmachine.
12