Exmark ULTRAVAC BAGGER 126-6954 Manual

ULTRAVAC®BAGGER
126-6954
SetupInstructions
ForUltraVacSerialNos.400,000,000&Higher
(TotRadiusModelsSerialNos.400,000,000&Higher)
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.Partnumbersnotshownareavailableonthedealer
extranet.
DealerPack
PartNo.DescriptionQty.Use
—Fillouttheonlinewarrantyregistration
form.
LiteraturePack
Manual-Operator's
©2017—ExmarkMfg.Co.,Inc.
P .O.Box808
Beatrice,NE68310
PartNo.4503-419Rev.C
PrintedintheUSA.
AllRightsReserved*4503-419*C

ModelsandRequiredCompletingKits
CompletingKits
Note:UsethefollowingchartstoverifythekitsrequiredfortheunityouareinstallingtheUltraVacon.
E-andS-Series
DeckCompletingKit
48inch126-8272
52inch126-8273
60inch126-8274
X-Series
DeckCompletingKit
48inch126-6466
52inch126-6467
60inch126-6468
2

InstallingtheMountBrackets
1.Raisethedecktothetransportposition.Raisethe
backofthemachineupandsupportthemachine
withjackstands.
CAUTION
Raisingthemowerdeckforserviceor
maintenancerelyingsolelyonmechanical
orhydraulicjackscouldbedangerous.The
mechanicalorhydraulicjacksmaynotbe
enoughsupportormaymalfunctionallowing
theunittofall,whichcouldcauseinjury.
DoNotrelysolelyonmechanicalorhydraulic
jacksforsupport.Useadequatejackstandsor
equivalentsupport.
2.Removethereartiresfromthemachine.
3.Removeandretaintherearweightanditsmounting
hardware(ifapplicable–seeFigure1).
4.Removethenutsfromthestudsonthebottom
ofeachhydroasshowninFigure1.Installthe
transmissionsupportbracketandsecurewithnuts.
Removeandretainthetorxboltsonthesidesofthe
rearstylingbracket.
g189729
Figure1
1.Retainnuts3.Rearweight
2.Transmissionsupport
bracket
4.Torxbolts
5.PlacetheRHbaggersupporttabontotheinside
ofthemainframe.Alignthefrontholeofthe
RHbaggersupportbracketwiththetransmission
supportframeandsecureusing3/8-16x1inchhex
screw,washer,and3/8inchangednylocnut(see
Figure2).
g189829
Figure2
RHSideShown
1.RHbaggersupportbracket5.3/8inchwasher
2.RHbaggersupporttab6.3/8inchangednylocnut
3.Transmissionsupport
frame
7.3/8-16x1inchhexscrew
4.Fronthole
6.MounttheRHbaggerbracketstothemuferguard
andbaggersupportbracketusing3/8-16x1inchhex
screwand3/8inchangednylocnut(seeFigure3).
g189867
Figure3
RHSideShown
1.RHbaggersupportbracket6.3/8inchangednylocnut
2.RHsidebracket7.3/8-16x1inchhexscrew
3.5/16inchangednylocnut8.3/8inchwasher
4.5/16inchwasher9.RHbaggerbracket
5.5/16-18x31/2inchhex
screw
10.Muferguard
3

7.PlacetheRHsidebracketontheouterframeand
alignthemountingholes.Usingtwo5/16-18x3
1/2inchhexscrews,5/16inchwashers,and5/16
inchangednylocnutssecurethesidebrackettothe
frameandsupportbracket.
8.Usingone3/8-16x1inchhexscrew,washer,and
3/8inchangednylocnutsecuretherearoftheRH
baggersupportbrackettotheRHbaggerbracketas
showninFigure3.
9.Repeatsteps5through8fortheleftsidebrackets.
10.Ifthemowerhasleftandrightrearguardupper
supportbracketsinstalled,asshowninFigure4,
removeanddiscardthehardwarethatsecuresthe
supportbracketstotherearguard.
g211861
Figure4
1.Rightrearguarduppersupportbracket
2.Leftrearguarduppersupportbracket
3.Discardhardware
11.InstalltheupperrearmountbrackettotheLHand
RHbaggersupportbracketsandrearguard(see
Figure5).
g189754
Figure5
1.Upperrearmountbracket
2.3/8-16x11/4inchhexscrew
3.3/8inchwasher
4.3/8inchangednylocnut
5.5/16-18x11/4inchhexscrew
6.5/16inchangednylocnut
InstallingtheWeightAssembly
WARNING
Casterortoeboardweightsinstalledwithoutthe
collectionsystemmaycauselossoftractionand
steeringcontrol.Lossofcontrolcanresultinan
accidentwhichmaycausedeath,injury,orproperty
damage.
InstallcasterortoeboardweightsONLYwhenthe
collectionsystemisinstalled.
Note:Theremovableweightsareheavy.Usecarewhen
liftingthem.Makesurethatyoucanholdthemsecurely
beforeliftingthem.Usecautionwhenpositioningyour
handssothatyouDoNotsetthemdownonyourhands
orngers.
1.Assembletheweightsbyplacingtheweightbracket
plateinsidethemountchannel.Installthetabbed
weightbracketplateinsidethemountchanneland
againsttheweightbracketplateasshowninFigure6.
Securethemountchannelassemblytotheweight
usingtwo3/8-16x21/2inchboltsandtwo3/8
inchwhizlocknuts.
4

g185955
Figure6
1.Weight4.Tabbedweightbracket
plate
2.Mountchannel5.3/8-16x21/2inchsquare
headbolt
3.Weightbracketplate6.3/8inchwhizlocknut
For48InchDeckOnly:
Removeandretainthetwomountingnutsonthe
topsideofthecasterweight.Installtheextraat
weightontopofthecasterweightandsecurewith
thetwonuts(seeFigure7).
g037628
Figure7
1.Nut3.Casterweight
2.Flatweight
2.Installoneremovablecasterweightoneachcaster
armasshowninFigure8.
g037183
Figure8
1.Bolt3.Washer
2.Knob4.Casterweight
3.Inserttheboltthroughthebracketholeandinstall
thewasherandknob.
4.Tightentheknobonweightassemblyuntilthe
weightisclampedsecurelytothecasterarm.
Note:TheportionsoftheUltraVaccollection
systemthatarenotboltedtothemoweraredesigned
tobeinstalledorremovedintheirentirety.Do
Notoperatethemowerwithonlyaportionofthe
UltraVacinstalled.
InstallingtheBeltCoverBracket
1.Removeandretainthedischargedeectorandits
mountinghardware.
2.Lowerthedeckfully.Removeandretainthe
standardrightsidebeltcover,wireformbracketand
itshardware.
3.Installthebeltcoverbracket.
•483,523,484,and524Decks:Usetwo3/8-16
x11/4inchcarriageboltsandtwo3/8inch
angednylocnutsasshowninFigure9.
5