Exmark ULTRAVAC BAGGER 126-6954 Manual

ULTRAVAC®BAGGER
126-6954
SetupInstructions
ForUltraVacSerialNos.400,000,000&Higher
(TotRadiusModelsSerialNos.400,000,000&Higher)
WARNING
CALIFORNIA
Proposition65Warning
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causecancer,birthdefects,orreproductiveharm.
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.Partnumbersnotshownareavailableonthedealer
extranet.
DealerPack
PartNo.DescriptionQty.Use
—Fillouttheonlinewarrantyregistration
form.
LiteraturePack
Manual-Operator's
©2017—ExmarkMfg.Co.,Inc.
P .O.Box808
Beatrice,NE68310
PartNo.4503-419Rev.C
PrintedintheUSA.
AllRightsReserved*4503-419*C

ModelsandRequiredCompletingKits
CompletingKits
Note:UsethefollowingchartstoverifythekitsrequiredfortheunityouareinstallingtheUltraVacon.
E-andS-Series
DeckCompletingKit
48inch126-8272
52inch126-8273
60inch126-8274
X-Series
DeckCompletingKit
48inch126-6466
52inch126-6467
60inch126-6468
2

InstallingtheMountBrackets
1.Raisethedecktothetransportposition.Raisethe
backofthemachineupandsupportthemachine
withjackstands.
CAUTION
Raisingthemowerdeckforserviceor
maintenancerelyingsolelyonmechanical
orhydraulicjackscouldbedangerous.The
mechanicalorhydraulicjacksmaynotbe
enoughsupportormaymalfunctionallowing
theunittofall,whichcouldcauseinjury.
DoNotrelysolelyonmechanicalorhydraulic
jacksforsupport.Useadequatejackstandsor
equivalentsupport.
2.Removethereartiresfromthemachine.
3.Removeandretaintherearweightanditsmounting
hardware(ifapplicable–seeFigure1).
4.Removethenutsfromthestudsonthebottom
ofeachhydroasshowninFigure1.Installthe
transmissionsupportbracketandsecurewithnuts.
Removeandretainthetorxboltsonthesidesofthe
rearstylingbracket.
g189729
Figure1
1.Retainnuts3.Rearweight
2.Transmissionsupport
bracket
4.Torxbolts
5.PlacetheRHbaggersupporttabontotheinside
ofthemainframe.Alignthefrontholeofthe
RHbaggersupportbracketwiththetransmission
supportframeandsecureusing3/8-16x1inchhex
screw,washer,and3/8inchangednylocnut(see
Figure2).
g189829
Figure2
RHSideShown
1.RHbaggersupportbracket5.3/8inchwasher
2.RHbaggersupporttab6.3/8inchangednylocnut
3.Transmissionsupport
frame
7.3/8-16x1inchhexscrew
4.Fronthole
6.MounttheRHbaggerbracketstothemuferguard
andbaggersupportbracketusing3/8-16x1inchhex
screwand3/8inchangednylocnut(seeFigure3).
g189867
Figure3
RHSideShown
1.RHbaggersupportbracket6.3/8inchangednylocnut
2.RHsidebracket7.3/8-16x1inchhexscrew
3.5/16inchangednylocnut8.3/8inchwasher
4.5/16inchwasher9.RHbaggerbracket
5.5/16-18x31/2inchhex
screw
10.Muferguard
3

7.PlacetheRHsidebracketontheouterframeand
alignthemountingholes.Usingtwo5/16-18x3
1/2inchhexscrews,5/16inchwashers,and5/16
inchangednylocnutssecurethesidebrackettothe
frameandsupportbracket.
8.Usingone3/8-16x1inchhexscrew,washer,and
3/8inchangednylocnutsecuretherearoftheRH
baggersupportbrackettotheRHbaggerbracketas
showninFigure3.
9.Repeatsteps5through8fortheleftsidebrackets.
10.Ifthemowerhasleftandrightrearguardupper
supportbracketsinstalled,asshowninFigure4,
removeanddiscardthehardwarethatsecuresthe
supportbracketstotherearguard.
g211861
Figure4
1.Rightrearguarduppersupportbracket
2.Leftrearguarduppersupportbracket
3.Discardhardware
11.InstalltheupperrearmountbrackettotheLHand
RHbaggersupportbracketsandrearguard(see
Figure5).
g189754
Figure5
1.Upperrearmountbracket
2.3/8-16x11/4inchhexscrew
3.3/8inchwasher
4.3/8inchangednylocnut
5.5/16-18x11/4inchhexscrew
6.5/16inchangednylocnut
InstallingtheWeightAssembly
WARNING
Casterortoeboardweightsinstalledwithoutthe
collectionsystemmaycauselossoftractionand
steeringcontrol.Lossofcontrolcanresultinan
accidentwhichmaycausedeath,injury,orproperty
damage.
InstallcasterortoeboardweightsONLYwhenthe
collectionsystemisinstalled.
Note:Theremovableweightsareheavy.Usecarewhen
liftingthem.Makesurethatyoucanholdthemsecurely
beforeliftingthem.Usecautionwhenpositioningyour
handssothatyouDoNotsetthemdownonyourhands
orngers.
1.Assembletheweightsbyplacingtheweightbracket
plateinsidethemountchannel.Installthetabbed
weightbracketplateinsidethemountchanneland
againsttheweightbracketplateasshowninFigure6.
Securethemountchannelassemblytotheweight
usingtwo3/8-16x21/2inchboltsandtwo3/8
inchwhizlocknuts.
4

g185955
Figure6
1.Weight4.Tabbedweightbracket
plate
2.Mountchannel5.3/8-16x21/2inchsquare
headbolt
3.Weightbracketplate6.3/8inchwhizlocknut
For48InchDeckOnly:
Removeandretainthetwomountingnutsonthe
topsideofthecasterweight.Installtheextraat
weightontopofthecasterweightandsecurewith
thetwonuts(seeFigure7).
g037628
Figure7
1.Nut3.Casterweight
2.Flatweight
2.Installoneremovablecasterweightoneachcaster
armasshowninFigure8.
g037183
Figure8
1.Bolt3.Washer
2.Knob4.Casterweight
3.Inserttheboltthroughthebracketholeandinstall
thewasherandknob.
4.Tightentheknobonweightassemblyuntilthe
weightisclampedsecurelytothecasterarm.
Note:TheportionsoftheUltraVaccollection
systemthatarenotboltedtothemoweraredesigned
tobeinstalledorremovedintheirentirety.Do
Notoperatethemowerwithonlyaportionofthe
UltraVacinstalled.
InstallingtheBeltCoverBracket
1.Removeandretainthedischargedeectorandits
mountinghardware.
2.Lowerthedeckfully.Removeandretainthe
standardrightsidebeltcover,wireformbracketand
itshardware.
3.Installthebeltcoverbracket.
•483,523,484,and524Decks:Usetwo3/8-16
x11/4inchcarriageboltsandtwo3/8inch
angednylocnutsasshowninFigure9.
5

g037341
Figure9
483and523Decks
1.3/8-16x11/4inchcarriagebolt
2.Beltcoverbracket
3.3/8inchangednylocnut
g037350
Figure10
484and524Decks
1.3/8-16x11/4inchcarriagebolt
2.Beltcoverbracket
3.3/8inchangednylocnut
•603and604Decks:Usethehardwareshownin
Figure11andFigure12.Installtheblockerplate
totheoutsideofthedeckusing3/8-16x11/4
inchcarriageboltand3/8inchangednylocnut.
g204818
Figure11
603Deck
1.3/8-16x1inchhexbolt4.Blockerplate
2.Beltcoverbracket5.3/8-16x11/4carriagebolt
3.3/8inchnylocnut
g037342
Figure12
604Deck
1.3/8-16x11/4inchcarriage
bolt
4.Blockerplate
2.Beltcoverbracket5.3/8-16x11/4carriagebolt
3.3/8inchnylocnut
InstallingtheBlowerDriveSheave
1.Removethedeckdrivebeltfromaroundtheright
handspindlesheave.
2.Supporttherightmowerbladeandshaftsothatit
willnotfalloutofthedeckwhentherightsheave
nutisremoved.
3.Removetherightsheavenutandsheavefromthe
spindleshaft.
6

4.Installthedoublesheaveontotherightspindleshaft.
•X-Series:Reinstallthespringdiscwasherand
nut;torqueto130-160ft-lb(176–217N-m).
g007021
Figure13
1.Torquesheavenutto130-160ft-lb(176–217N-m).
2.Installwithconetowardsnut.
•S-andE-Series:Reinstallthenutandtorqueto
75-85ft-lb(102-115N-m).
Blockthebladerotationwithablockofwood
betweenthebladeandbafesasindicatedinthe
bladeservicesectionoftheOperator’smanual.
DoNotusethebladebolttopreventrotation.
Checkbladebolttorqueaftercompletingthis
installation.
Torquebladeboltto50-60ft-lb(75-81N-m).
5.Re-installthedeckdrivebeltinthelowergrooveof
thedoublesheave.Installtheplugintotheboreof
thedoublesheave.
g007981
Figure14
1.Beltcoverbracket4.Belt
2.Beltcover5.Decksheaveandnyloc
plug
3.Knob
InstallingtheBlowerAssembly
1.UseFigure15todeterminethemountingpin
locationintheblowerframeandsecurewitharoll
pin.
g189942
Figure15
1.Mountingpin4.52inchdecklocation
2.Rollpin5.60inchdecklocation
3.48inchdecklocation
2.Slipthebeltovertheimpellersheaveontheblower.
Note:Itmaybeeasiertoinstallthebeltifthebelt
guideistemporarilyshiftedtoonesideortemporarily
removed.Eitherloosenorremovebothnutsonthe
topandbottomofthebeltguide.Oncethebeltis
installedontheimpellersheave,reinstallthebelt
guideandtightenallhardware(referenceFigure16).
7

g189941
Figure16
1.Nut2.Beltguide
3.Mountthebloweronthedeckbyinsertingthe
mountingpinintothetubeweldedtotherearcorner
ofthedeck.Pivotthebloweruntilthefrontpin
engagestheslotinthedeck.Adjustthepositionof
thefrontpinifnecessarytoengagetheslot.Usethe
latchtolocktheblowerinthisposition.Adjustthe
tensiononthelatchtoholdthebloweruptothe
deck,yetallowforreleasebyhand.
g189943
Figure17
1.Slot4.Mountingpin
2.Frontpin5.Decktube
3.Blowerlatch
4.Pullthespringloadedidlerbackandslipthebelt
overthetopdecksheave.Thebeltshouldberouted
asshowninFigure18.
g189695
Figure18
ViewfromT opofBlower
1.Springloadedidler3.Fixedidler
2.Impellersheave4.Decksheave
5.Positionthebeltcoveratanangleandslideitunder
themowerframe(seeFigure19).
g037117
Figure19
1.Blower3.Mowerframe
2.Beltcover
6.Pushdownonthebackofthecoverandslideit
backwardsundertheblower.
7.Withthebeltcoverrestingonthedeck,slideit
forwarduntilitisseatedunderbothlipsonthedeck.
8

g037432
Figure20
1.Blower3.Decklip
2.Beltcover
8.Installtheknobanditshardware(reference
Figure14).
InstallingtheHopperAssembly
1.Laythehopperassemblydownasshownin
Figure21.
g037114
Figure21
1.Lowerbaggermountbar2.Framenotch
2.Removethehairpinfromthemountpinandpullthe
mountpinoutoftheframemountbarrel(reference
Figure22).
3.Pickuptheframelegsandhookthenotchontothe
lowermountbar(seeFigure21).
4.Liftthehopperassemblyandpivotitupwardtowards
thebackoftheunit(seeFigure22).
g037115
Figure22
1.Rotatehopperassembly4.Framemountbarrel
2.Rearbumper5.Hairpin
3.Mountbracket6.Mountpin
5.Continuetopushthehopperassemblyforwarduntil
itcontactsthemountbracket.
6.Installthemountpinintotheframemountbarrel.
7.Aligntheholesinthemountpinandframemount
barrelandinsertthehairpintolockthehopper
assemblyintoplace.
8.Raisethehopperandinstallthebagassemblies
byinsertingthehookportionintotheslotsinthe
baggersupportrods.
9.Closeandlatchthehood.
AssemblingtheTubes
1.Sliptheupperandthelowertubestogether.
2.Inserttheuppertubeintothehopperseal–pushin
thenpulloutsothatthesealisextendedoutward.
3.Alignthedimpleontheuppertubewiththeendof
hoppersealandcenterbetweenthetwoscrewsas
showninFigure23.
9

g007027
Figure23
1.Dimple
4.Setthedeckinthelowestcuttingposition.
5.Slidethelowertubeontotheblowerandattachthe
latches.(Makesurethattheuppertubedoesnot
moveoutofalignment).
Usethechartbelowasaguidefortheapproximate
overlapbetweentheupperandlowertubes.
DeckSizeTubeOverlap
48inch7–9inches(18–23cm)
52inch4–7inches(10–18cm)
60inch4–7inches(10–18cm)
6.Drillthree7/32inchholesinthelowertubeusing
theuppertubeholesasreference.
7.Removetubesfromtheunitandassembletheupper
andthelowertubesusingthree#10-24x3/4inch
hexwasherheadscrews,three#10washers,and
three#10-24nylocnuts.Thescrewheadshould
beinstalledtotheinsideofthetubetoprovide
minimumobstructiontoow.Makesurethatthe
upperandthelowerendsareorientedproperlyasthe
tubesareassembled.(Partinglinesshouldroughly
belinedup.)
g007028
Figure24
1.Drilltheholeshere
8.Reinserttheuppertubeinthehopperseal—push
in,thenpulloutsothatthesealisextendedoutward.
9.Installthelowertubeontotheblowerhousingand
secureitwiththelatches.
AdjustingtheBlowerDriveBelt
Position
1.Readtheoperator’smanualfortheUltraVacand
mowerbeforeperformingthisadjustment.Make
surethatyouunderstandthecontrols,theirlocations
theirfunctionsandsafetyrequirements.
2.Ensuretheblower,beltcover,bags,tubeandhood
areingoodcondition,properlyattachedandlatched.
3.RuntheunitwiththePTOandtheblowerengaged
fortwominutes.
4.DisengagethePTO,stoptheengineandremove
thekey.
5.Removethebeltcoverandchecktomakesurethat
thebeltisridingnearthecenteroftheatidleron
theidlerarm.Ifthebeltisnotridingnearthecenter
oftheidler,removetheblower,andbendtheidler
armslightly.
6.Reinstalltheblowerandbeltcoverandperform
steps3-5againtoverifybeltposition.
InstallingtheROPSPin
TopreventtheROPSbarfromdamagingthehopper,
installtheROPSpinassembly.
1.Using11/64or#19drillbit,drilltheinnerRHROPS
hole3/4inch(19mm)deepasshowninFigure25.
10

g038069
Figure25
1.Drill3.#10-24x3/4inchhex
screw
2.#10washer4.ROPSpinwithlanyard
2.Placethe#10washerandlanyardcableendonto
the#10-24x3/4inchhexscrewandinstallintothe
RHROPShole.
3.InstalltheROPSpin.
4.Repeatsteps1through3fortheLHROPS.
FillOutWarrantyRegistration
Form
Fillouttheonlinewarrantyregistrationform.
11