Exmark ULTRAVAC 126-6122 Manual

ULTRAVAC®BAGGER
126-6122
SetupInstructions
ForUltraVacSerialNos.400,000,000&Higher
(TotRadiusModelsSerialNos.400,000,000&Higher)
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Manual-Operator's
©2017—ExmarkMfg.Co.,Inc.
P .O.Box808
Beatrice,NE68310
PartNo.4503-418Rev.C
PrintedintheUSA.
AllRightsReserved*4503-418*C

ModelsandRequiredCompletingKits
CompletingKits
Note:UsethefollowingchartstoverifythekitsrequiredfortheunityouareinstallingtheUltraVacon.
E-andS-Series
DeckCompletingKit
48inch126-6196
52inch126-6197
60inch126-6198
X-Series
DeckCompletingKit
48inch126-6209
52inch126-6210
60inch126-6211
2

InstallingtheHopperMount
Brackets
1.Raisethedecktothetransportposition.Raisethe
backofthemachineupandsupportthemachine
withjackstands.
CAUTION
Raisingthemowerdeckforserviceor
maintenancerelyingsolelyonmechanical
orhydraulicjackscouldbedangerous.The
mechanicalorhydraulicjacksmaynotbe
enoughsupportormaymalfunctionallowing
theunittofall,whichcouldcauseinjury.
DoNotrelysolelyonmechanicalorhydraulic
jacksforsupport.Useadequatejackstandsor
equivalentsupport.
2.Removethereartiresfromthemachine.
3.Removeandretaintherearweightanditsmounting
hardware(ifapplicable).
4.Removeandretainthenutsfromtheboltsonthe
bottomofeachhydroasshowninFigure1.Install
thetransmissionsupportbracketandsecurewith
nuts.
g189992
Figure1
1.Retainnuts3.Rearweight
2.Transmissionsupport
bracket
4.Torxbolts
5.Removeanddiscardthetorxboltsandnutsonthe
leftandrightsidesoftherearguardthatattaches
ittotheframe.
6.InstallthelegsoftheLHandRHbaggersupport
bracketontothetransmissionstudsandsecurewith
thenutsretainedinstep4(seeFigure2).
g037961
Figure2
1.LHsupportbracket4.5/16atwasher
2.RHsupportbracket5.5/16inchangednylocnut
3.5/16-18x31/4inchhex
screw
7.Securethesidesofthebaggersupportbracketsto
therearframeusing5/16-18x31/4inchhexscrews
and5/16inchangednylocnuts(seeFigure2).
8.Ifthemowerhasleftandrightrearguardupper
supportbracketsinstalled,asshowninFigure3,
removeanddiscardthehardwarethatsecuresthe
supportbracketstotherearguard.
g211861
Figure3
1.Rightrearguarduppersupportbracket
2.Leftrearguarduppersupportbracket
3.Discardhardware
9.InstalltheupperrearmountbrackettotheLHand
RHbaggersupportbracketsandrearguard(see
Figure4).
3

g189991
Figure4
1.Upperrearmountbracket4.Hitchcover
2.5/16-18x31/4inch
carriagescrew
5.Uppersupportbracket(if
equipped)
3.5/16inchangednylocnut
10.Placethehitchcoverontotherearguard.
Note:Itmaybenecessarytotapitintoplacewith
amallet.
InstallingtheWeightAssembly
WARNING
Casterortoeboardweightsinstalledwithoutthe
collectionsystemmaycauselossoftractionand
steeringcontrol.Lossofcontrolcanresultinan
accidentwhichmaycausedeath,injury,orproperty
damage.
InstallcasterortoeboardweightsONLYwhenthe
collectionsystemisinstalled.
Note:Theremovableweightsareheavy.Usecarewhen
liftingthem.Makesurethatyoucanholdthemsecurely
beforeliftingthem.Usecautionwhenpositioningyour
handssothatyouDoNotsetthemdownonyourhands
orngers.
1.Assembletheweightsbyplacingtheweightbracket
plateinsidethemountchannel.Installthetabbed
weightbracketplateinsidethemountchanneland
againsttheweightbracketplateasshowninFigure5.
Securethemountchannelassemblytotheweight
usingtwo3/8-16x21/2inchboltsandtwo3/8
inchwhizlocknuts.
g185955
Figure5
1.Weight4.Tabbedweightbracket
plate
2.Mountchannel5.3/8-16x21/2inchsquare
headbolt
3.Weightbracketplate6.3/8inchwhizlocknut
For48InchDeckOnly:
Removeandretainthetwomountingnutsonthe
topsideofthecasterweight.Installtheextraat
weightontopofthecasterweightandsecurewith
thetwonuts(seeFigure6).
g037628
Figure6
1.Nut3.Casterweight
2.Flatweight
2.Installoneremovablecasterweightoneachcaster
armasshowninFigure7.
4

g037183
Figure7
1.Bolt3.Washer
2.Knob4.Casterweight
3.Inserttheboltthroughthebracketholeandinstall
thewasherandknob.
4.Tightentheknobonweightassemblyuntilthe
weightisclampedsecurelytothecasterarm.
Note:TheportionsoftheUltraVaccollection
systemthatarenotboltedtothemoweraredesigned
tobeinstalledorremovedintheirentirety.Do
Notoperatethemowerwithonlyaportionofthe
UltraVacinstalled.
InstallingtheBeltCoverBracket
1.Removeandretainthedischargedeectorandits
mountinghardware.
2.Lowerthedeckfully.Removeandretainthe
standardrightsidebeltcover,wireformbracketand
itshardware.
3.Installthebeltcoverbracket.
•48and52InchDecks:Usetwo3/8-16x1
1/4inchcarriageboltsandtwo3/8inchanged
nylocnutsasshowninFigure8.
g037341
Figure8
48and52InchDecks
1.3/8-16x11/4inchcarriagebolt
2.Beltcoverbracket
3.3/8inchangednylocnut
•60InchDeck:Usetwo3/8-16x11/4inch
carriageboltsandtwo3/8inchangednyloc
nutstoinstallcoverbracketasshowninFigure9.
g213087
Figure9
1.3/8-16x11/4inchcarriagebolt
2.Beltcoverbracket
3.3/8inchnylocnut
InstallingtheBlowerDriveSheave
1.Removethedeckdrivebeltfromaroundtheright
handspindlesheave.
2.Supporttherightmowerbladeandshaftsothatit
willnotfalloutofthedeckwhentherightsheave
nutisremoved.
5