Exodraft BP User manual

Your energy. Optimized.
Heat Recovery
BP
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Your energy. Optimized.
Heat Recovery |Basic Plate
Content
Product information 7
Scope of supply 7
Accessories and spare parts 8
Warranty 9
Technical specications 10
Mechanical installation 14
Orientation 14
Placement 15
Drain connection 16
Mounting 17
Mounting points 18
Connection 20
Installation without water connection 23
Electrical installation 24
Placement of Safety Thermostat 24
Operating conditions 25
Primary-/Flue Gas Side 25
Secondary-/Liquid Side 25
Startup and conguration 26
System startup 26
Maintenance and troubleshooting 27
Care and cleaning 27
Troubleshooting 28
System pressure 29
UK Conformity Assessed 34
Declaration of Conformity 35

Disposal
Electrical and electronic equipment (EEE) often contain materials, components and substances
that may harm the environment or be hazardous to your health. Products (WEEE) marked with
the ‘crossed-out wheeled bin’ symbol should be disposed of separately from other waste at
the end of its life. Though legislation may differ from country to country we strongly advise
that electrical and electronic waste is separated from other waste and disposed of according to
national legislation to protect the environment and personnel that may come into contact with
waste.
How to use this manual
This manual has been prepared based on the specific product and
contains relevant technical information and installations guides.
Accessories and spare parts are not covered by this manual.
Please refer to the individual manuals of these components.
This installation manual does not contain any system design documentation.
Failure to observe instructions marked with a danger symbol
may result in personal injury and/or damage to the product.
Errors and omissions excepted.

Disposal
Electrical and electronic equipment (EEE) often contain materials, components and substances
that may harm the environment or be hazardous to your health. Products (WEEE) marked with
the ‘crossed-out wheeled bin’ symbol should be disposed of separately from other waste at
the end of its life. Though legislation may differ from country to country we strongly advise
that electrical and electronic waste is separated from other waste and disposed of according to
national legislation to protect the environment and personnel that may come into contact with
waste.
How to use this manual
This manual has been prepared based on the specific product and
contains relevant technical information and installations guides.
Accessories and spare parts are not covered by this manual.
Please refer to the individual manuals of these components.
This installation manual does not contain any system design documentation.
Failure to observe instructions marked with a danger symbol
may result in personal injury and/or damage to the product.
Errors and omissions excepted.
Symbols
The following symbols may be used in the manual
to draw attention to danger or risk of personal
injury or damage to the product.
General prohibition
Failure to observe instructions marked with the prohibited
symbol may result in extreme danger or serious personal injury.
General warning
Failure to observe instructions marked with a danger symbol
may result in personal injury and/or damage to the product.
General attention
Marks a dangerous situation that, in the worst-case scenario,
can cause serious personal injury or significant damage to the product.
Electricity hazard/High Voltage
Marks a situation in which caution is advised due to the risk of high voltage electric
shock which can cause serious personal injury or significant damage to the product.
Connect an earth terminal to the ground
Failure to observe instructions marked with a danger symbol
may result in personal injury and/or damage to the product.
Permitted and approved
Permitted and approved method of installation.
Prohibited and not approved
Prohibited and not approved method of installation.

Warning
To minimise the risk of fire, electric shock, personal injury
and/or damage to the product please observe the following:
• Please always read the manual and only use the product in accordance with the
manufacturer’s instructions. If in doubt, contact one of the Exodraft specialized dealers.
• All installations must be carried out by properly qualifi ed personnel in accordance with
national legislation and regulations.
• Prior to servicing the product, the heat source must be shut off and cooled down.
• Please ensure that the heat source is not turned back on inadvertently.
• A safety thermostat (ST110) and/or safety valve must be installed and connected to the
burner, ensuring disconnection in case of excessive temperatures. The switch must comply
with EN 14597.
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Your energy. Optimized.

UK |7
3112025_BP_UK
Warning
To minimise the risk of fire, electric shock, personal injury
and/or damage to the product please observe the following:
• Please always read the manual and only use the product in accordance with the
manufacturer’s instructions. If in doubt, contact one of the Exodraft specialized dealers.
• All installations must be carried out by properly qualifi ed personnel in accordance with
national legislation and regulations.
• Prior to servicing the product, the heat source must be shut off and cooled down.
• Please ensure that the heat source is not turned back on inadvertently.
• A safety thermostat (ST110) and/or safety valve must be installed and connected to the
burner, ensuring disconnection in case of excessive temperatures. The switch must comply
with EN 14597.
UK
Your energy. Optimized.
Product information
An Exodraft Basic Plate is a compact heat recovery unit for use in Exodraft system solutions.
The heat exchanger is a compact module that utilizes the passing heat (air to water).
Basic Plate is used primarily in industrial and commercial plants with long operating hours and high exit
temperatures (max 600°C) in ue pipes and chimneys.
Basic Plate is easy and fast to maintain and clean.
Typically, it is used in bakeries, the food processing industry, and in metal processing.
The recovered and stored energy may be used for things like production of utility water, water for heating,
cleaning, or process water.
Basic Plate can be used in heated process air and ue gas from gas, electricity, and oil (may require a
special alloy for the exchanger) or heated water sources.
Several Basic Plate units can be combined modularly.
All parts affected by ue gas are made of stainless steel EN 1.4404.
All exterior parts are made of stainless steel EN 1.4301.
The Basic Plates limitations
• Strictly for indoor installation
• Range of operation: 250-1000 kW (nominal burner power input)
• Max. temperature 600°C
• Process air or ue gas must be of a nature that does not clog up the exchangers in short time
To nd out more about heat recovery visit www.exodraft.com
Scope of supply
• Exodraft Basic Plate
• Installation manual and user instructions
• Pallet*
• Straps*
• Screws*
• Transportation safety brackets*
*For transportation only. Be aware to disconnect these parts before installation.

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Accessories and spare parts
The table below shows the spare parts available for the Basic Plate models.
Spare parts
2400282 Heat exchanger gasket
3200988 Exchanger Cross30-C-120-G1.25 (Copper brazed)
3200989 Exchanger Cross30-C-140-G1.25 (Copper brazed)
*This manual does not describe the specic use of spare parts. We refer to the separate manuals for such components.
For more details contact your Exodraft dealer.

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3112025_BP_UK
Warranty
All Exodraft products are covered by a 2-year guarantee as per European consumer rights legislation. For
some countries an extended period of guarantee may apply depending on either national legislation or
other clearly stipulated conditions. Customer complaints must be handled by a specialised dealer or
wholesaler (preferably where the Exodraft product has been bought originally). An updated list of Exodraft
specialised dealers can be found on our website for the country in question.
Exodraft products must always be installed by properly qualied personnel. Exodraft reserves the right to
change these guidelines without prior notice.
The warranty and liability does not cover instances regarding personal injury or damage to property or the
product that can be ascribed to one or more of the following causes:
• Failure to follow this installation and operation manual
• Incorrect installation, start-up, maintenance or servicing
• Improper repairs
• Unauthorised structural modications made to the product
• Installation of additional components that have not been tested/approved with the product
• Any damage resulting from continued use of the product despite an evident defect
• Failure to use original spareparts and accessories
• Failure to use the product as intended
• Exceeding or failure to meet the limit values in the technical data
• Force majeure

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Technical specications
Basic types
Exodraft
item number
Type
(Basic Plate) Description
Approximate
connection
power
Natural gas
Nominal ow
250°C λ1.2
8002300 BP250
Basic housing
AIREC exchanger (Plate), Copper brazed
Standard pipe connection dimensions
Max. 600°C
1 step on air side
250 kW 600 m3
8002301 BP250-2
Basic housing
AIREC exchanger (Plate), Copper brazed
Standard pipe connection dimensions
Max. 600°C
2 steps on air side
250 kW 600 m3
8002500 BP500
Basic housing
AIREC exchanger (Plate), Copper brazed
Standard pipe connection dimensions
Max. 600°C
1 step on air side
500 kW 1200 m3
8002501 BP500-2
Basic housing
AIREC exchanger (Plate), Copper brazed
Standard pipe connection dimensions
Max. 600°C
2 steps on air side
500 kW 1200 m3
8002600 BP750
Basic housing
AIREC exchanger (Plate), Copper brazed
Standard pipe connection dimensions
Max. 600°C
1 step on air side
750 kW 1700 m3
8002601 BP750-2
Basic housing
AIREC exchanger (Plate), Copper brazed
Standard pipe connection dimensions
Max. 600°C
2 steps on air side
750 kW 1700 m3
8002700 BP1000
Basic housing
AIREC exchanger (Plate), Copper brazed
Standard pipe connection dimensions
Max. 600°C
1 step on air side
1000 kW 2300 m3
8002701 BP1000-2
Basic housing
AIREC exchanger (Plate), Copper brazed
Standard pipe connection dimensions
Max. 600°C
2 steps on air side
1000 kW 2300 m3
8002800 BP2000
Basic housing
AIREC exchanger (Plate), Copper brazed
Standard pipe connection dimensions
Max. 600°C
1 step on air side
2000 kW 4600 m3
8002801 BP2000-2
Basic housing
AIREC exchanger (Plate), Copper brazed
Standard pipe connection dimensions
Max. 600°C
2 steps on air side
2000 kW 4600 m3