EZee Life Classic Travel User manual

Model: CH1044
EZee Life™ Products
Classic Travel Scooter
User Manual
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Specifications:
Speed – Adjustable up to 4 mph (6 ph)
Weight – 67lbs (28 g)
Tires – Flat Free Polyurethane 200 x 50 (8” x 2”)
Dimensions – 22” W x 41” L x 34” H (57 cm X 104 cm X 86 cm)
Turning Radius – 45” (115 cm)
Drive Type – Front wheel drive
Power Supply – 24 volts by two 12 volt deep cycle rechargeable batteries
Standard Batteries – 12 volt, 7.2 amp hours
Optional Batteries – 12 volt, 12 amp hours
Charge Time – 7 to 10 hours
Battery Charger – Universal 110V – 240 V AC
Travel Range – 4 to 5 miles (6.4 m to 8 m) standard batteries
5 to 7.5 miles (8 m to 12 m) optional batteries
Range will vary depending on user weight, battery condition and terrain
Maximum Slope – 6 degrees (10%)
Maximum Curb Height – 2” (5cm)
Weight Capacity – 250 lbs (113.6 gs)
Warranty – 1 Year limited parts and labour
Features:
Compact and light
Sturdy enough to be the primary scooter for a 113 g (250 lbs) person
The Classic folds effortlessly in seconds
The complete disassembly of the Classic is done without tools
The front column is detachable from the base without bending
The battery pac is removable by lifting a handle positioned at hip height
The Classic can be transported in the trun of any standard family car
Leave your scooter in the trun just bring the battery indoors for recharging
The Classic may be chec ed-in with your airline
Batteries are Air Travel Friendly
There are no heavy ground-level parts to be lifted
2

Limited Warranty:
EZee Life™ products carry a one year warranty against manufacturing
defects, faulty materials and wor manship only.
Any alterations, misuse, abuse, or accidental damage voids this
warranty. EZee Life™ reserves the right to replace or repair any part
that has become defective.
The warranty does not extend to consequential costs resulting from
the fault or defect of the product: freight and travel costs, loss of
earnings, or other expenses that one may incur.
Warranty is valid for the original purchaser only and the original receipt
must be presented before any warranty options are considered.
Please also be prepared to provide the date of purchase and serial
number.
Introduction
The EZee Classic mobility scooter is intended for use by individuals
that are able to wal , but suffer from mild mobility limitations.
The user must have sufficient arm and leg strength to get on and
off the on their own and to safely steer under all driving conditions.
The Classic is intended for indoor and restricted outdoor use on
pavements or paved footpaths only during daylight hours.
The EZee Classic must not be used as a transportation vehicle on
roads or freeways used by cars.
The EZee Classic scooter does not have lights and reflectors and
therefore must not be used in the dar or in limited visibility
conditions.
Safety
During your initial use of the EZee Classic we recommend caution as
you practice operating the unit in various situations. Keep the speed
at a reduced level until you are comfortable controlling the scooter.
Follow the safety tips and instructions and you will be comfortable
maneuvering through doorways, on and off lifts, over moderate terrain
and up and down ramps.
3

Safety (continued)
These safety considerations and tips will help you to operate the
EZee Classic mobility scooter safely. Scooters are powerful electric
vehicles and these rules will help you prevent personal injury and
damage to your scooter.
1. Read this manual and all labels before operating.
2. Do not carry passengers or exceed the maximum weight capacity.
3. Do not mount or dismount the EZee Classic unless it has come to a
full stop and is turned off.
4. Do not bac up on to uneven inclines or surfaces.
5. Always switch the speed selector to low when driving in a confined
space.
6. Always reduce speed when turning.
7. Do not operate your scooter when under the influence of alcohol,
medications or drugs that may impair your safety.
8. Always eep your feet on the foot platform when driving.
9. Do not sit on the scooter while being transported in a moving vehicle.
10. Always secure your scooter when being transported in a vehicle.
Control Panel
1. On-Off Switch 4. Indicator light (LED
2. Hand control lever 5. Battery Gauge
3. Speed adjusting knob 6. Hand-grips
4

EZee Classic Parts
1. Battery pac (detachable) 11. Rear wheel
2. Front column (detachable) 12. Folded frame loc /release pin
3. Column loc /release triggers 13. Unfolded frame loc /release pin
4. Controller cover 14. Utility bas et (holding capacity
5. Charging soc et (Fig. 1A) 20lbs/9 g)
6. Front drive wheels 15. Charger and connecting cables
7. Foot platform (Fig. 1B)
8. Seat shell 16. Control Panel
9. Seat cushions 17. Freewheel switch
5

Assembly Instructions
Unfolding Rear Frame
Pull on the folded frame loc pin ring (Fig. 4/1) to
release the foot platform and unfold the frame.
Pull the seat bac rest (Fig. 4/2) and lift it to the
upright position. Ensure that the unfolded frame
loc pin secures the platform in the horizontal
position.
Unfolding Front Column
Pull the column loc trigger (Fig. 4/3) upward
towards the handle to release the tilt loc .
Move the drive unit away from the column (all
the way) to open the quic -release housing. This
is the column “detach” position.
Connecting the Front Column to the Rear
Frame
Position the column in the “detach” position. Lift
the front of the foot platform and insert
connection pin into the quic -release housing on
the drive unit.
This may be done without bending down by
lifting the front of the seat “lip” while holding the
front column handgrip as shown in Fig. 5.
Front Column Adjustment (Figure 6)
To adjust the angle of the front column, pull the column loc trigger upward.
Move the column into the desired position and release. Push lightly bac and
forth on the column to ensure that it is loc ed in the desired position.
1. For driving the EZee Classic adjust column to the rear-most position.
2. For getting in and out of the EZee Classic seat comfortably, the column may
be moved away from the seat to the entry/exit position.
3. For detaching the front column from the rear frame, adjust the column fully
forward to the detach position (Fig. 6/3); remove battery before adjusting the
column to the detach position.
6

CAUTION: When getting in and out of the EZee Classic seat, step only on
CENTER of foot platform. DO NOT STEP ON SIDE OF FOOTPLATFORM to
avoid tipping the scooter.
NOTE: The rear frame, when folded, can be lifted by the handles (Fig 4/4).
Foldin Your EZee Classic
Step 1: Fold bac rest of seat down (Fig. 7/1)
Step 2: Hold handgrip of front column (Fig. 7/2) in the “Operating” or
“Entry/Exit” position and push forward away from seat to fold platform
upwards.
Step 3: Grasp platform handle (Fig. 7/3) and pull column loc triggers
(Fig. 7/4) to fold column towards the platform. Fold together until folded frame
loc pin (Fig. 7/5) and column latch (Fig. 7/6) clic into
place and hold the EZee Classic in folded position.
7

Unfoldin Your EZee Classic
Step 1: Pull on the frame loc pin ring (Fig. 8/1) to release platform and
rest front wheels on floor. Step 2: Pull the seat bac rest and lift it
upright. (Fig. 8/2)
Step 3: Grasp top of seat bac rest (Fig. 8/3) and pull column loc
triggers (Fig. 8/4) to release column from platform. Pull outwards to
unfold Easy Fold Deluxe until platform and column loc into the
operating position.
Control panel operation features
The switch located on the right side of the handle control cover (Fig.
9/1) will turn the power of the EZee Classic ON or OFF.
NOTE: Turn your EZee Classic switch to the OFF position when not in use in
order to conserve battery power and prevent unintentional operation.
The top speed may be adjusted by turning the speed-adjusting nob (fig 9/3).
By turning the nob to the HI position, your EZee Classic top speed will be up to
4mph / 6 ph.
When the nob is set to the LO position, the speed will be reduced to a slow
pace, ideal for less experienced drivers and for operating indoors.
8

Figure 9
Indicator Li ht (Fi 9/4)
Indicator light steady - This indicates that all is well.
Indicator light flashes slowly - The controller is functioning correctly but
batteries should be charged as soon as possible. The Battery
Gauge (Fig. 9/5) shows the charge that is left the user and provide
more clearance under the foot plates.
Indicator light flashes quickly – This indicates a possible fault.
Please follow the following procedure.
1. Switch off the EZee Classic
2. Ma e sure the EZee Classic is not in the FREEWHEEL position.
3. Ma e sure that the charger is not connected to the EZee Classic.
4. Ma e sure that the control lever is in the middle position.
CAUTION: If control lever does not return by itself to the middle
position - do not operate. Contact your service agent.
5. Switch the EZee Classic on again and chec the indicator light. If it
flashes rapidly again, switch off and do not operate. Contact your
dealer or a service centre.
Battery Gau e (Fi . 9/5)
The Battery Gauge (Fig. 9/5) shows the battery charge that is left.
9

Drivin Your EZee Classic
To drive forward, pull the right side of the hand control lever towards
you (Fig. 10/1). You can also move forward by pushing the left side of
the control lever away from you. By releasing the control lever, you will
gradually come to a stop, and the EZee Classic bra e will be applied
automatically. To operate in reverse, pull the left side of the hand
control lever towards you (Fig. 10/2).
Safety considerations when drivin
1) Footpaths and sidewal s appear to be level but are usually slightly
sloped for drainage of rainwater. Counter-steering may be necessary for
overcoming excessive slopes. In such cases the speed should be
reduced as necessary.
2) When approaching ditches, bumps or similar obstacles – reduce
speed as necessary.
3) Do not operate EZee Classic in places or on surfaces where a loss of
wheel grip could be hazardous, for example on wet grassy slopes.
Armrests (optional)
To enable easier entry to and exit from your EZee Classic the armrest
can be lifted, see Fig. 10A.
10

Battery Information
The EZee Classic is designed to use sealed lead acid, maintenance-free,
12V
batteries.
Always turn your EZee Classic OFF before removing and installing
batteries. To get the maximum out of your batteries, it is recommended to
fully charge the batteries overnight after every day of use. Reconnectin
the char er when the batteries are partially dischar ed or fully
char ed will not harm them. Extended charging is good for the batteries
and you cannot overcharge them.
Battery range depends on operator weight, terrain and the condition of
batteries used. Charge your batteries daily and/or overnight when the Easy
Fold Deluxe is not in use.
Battery Charging Instructions
To recharge, turn off Easy Fold Deluxe It is possible to either charge the
battery while connected on the Easy Fold Deluxe (see instruction 1 below)
or directly (instruction 2).
1. Plug the charging connector into the EZee Classic charging
soc et and then connect the charger to an electrical outlet soc et.
2. Plug the charging connector in the bac of the battery pac and
then connect the charger to an electrical outlet soc et.
During charging, the indicator light on the charger will be red. When
the battery is approaching full charge the indicator light will turn
green. In order to achieve the maximum battery capacity and
efficiency, it is advised to charge them overnight, and at least four
hours after the indicator light has turned to green.
Battery Safety Instructions
CAUTION: Failure to follow these instructions may result in
personal injury or property damage.
1. Never smo e or allow an open flame in the vicinity of the
batteries.
2. Use the charger for charging lead acid batteries only. It is not
intended to supply power to an extra-low-voltage electrical system
or to charge dry cell batteries.
3. Never charge a frozen battery.
4. Do not operate the charger in a closed-in area or restrict
ventilation.
11

Battery Safety Instructions (continued)
5. Prevent external damage to AC and DC cords. Do not use
charger if cords are damaged.
6. Connect DC charging cord to the Charging Soc et before
connecting charger AC supply cord to the electrical outlet, and
disconnect the AC cord from the electrical outlet before
disconnecting charge cord.
7. Be extra cautious not to drop a metal object onto the battery
case.
8. Remove jewelry.
Battery Storage
Before storage, battery pac s should be fully charged, and should
be recharged at least once every three months.
Store batteries indoors in a dry environment.
Storage temperature range: -20ºC (-4ºF) to 40ºC (104ºF)
Charging temperature range: 0ºC (32ºF) to 40ºC (104ºF)
Operating temperature range: -20ºC (-4ºF) to 50ºC (122ºF)
WARNING: Store batteries in the 'correct' position. (See Fig. 14).
Battery Replacement and Disposal
The Easy Fold Deluxe battery pac contains two 12V maintenance-free
batteries. Replacement batteries must be purchased from an authorized
dealer.
Battery cells may emit minor acid fumes.
12

Battery Replacement and Disposal (continued)
Batteries must be recycled. Disposals of potentially damaged batteries
present hazards of injury from acid lea age and environmental pollution.
NOTE: When removing a battery, always set it on cardboard, newspaper,
or surfaces that cannot be damaged by acid fumes or liquid from the
battery.
Movin and Transportin Your EZee Classic
1) Movin the Classic in freewheel when unfolded
The freewheel switch (Fig. 1/17) is used for releasing the bra e and moving
the EZee Classic without operating the motor. Before activating, ma e sure
your EZee Classic is switched on. Turn Freewheel switch to the "freewheel"
position and push or pull the EZee Classic manually.
NOTE: The Freewheel mode can only be activated after the battery is in
place and the power switch (Fig.9/1) is turned on. Doing otherwise
will cause a fault situation indicated by rapid flashing of the
Indicator light (Fig. 9/4). See section 4.2.
WARNING: The Freewheel switch should never be engaged on a
slope when EZee Classic is occupied and without assistance to
prevent unintended rolling. If Freewheel is activated on a slope
unintentionally, turn your EZee Classic power switch OFF
immediately to activate bra e.
CAUTION: The seat bac must remain in the upright position.
2) “Walkin ” your EZee Classic when Folded
The folded EZee Classic may be pulled along
suitcase style.
The battery should be carried separately (Fig. 11) or
in the utility bas et. See folding instructions on page
7.
13

3) Transportin the EZee Classic Quickly and Easily
Your EZee Classic can be disassembled and transported in most
car trun s.
When disassembling for transportation or storage: 1. Disconnect
battery pac and place in Utility bas et (Fig. 12/1)
2. Disconnect front column (Fig. 12/2) and fold rear frame
separately (Fig. 12/3)
3. For storage – set down front column in a stable position.
4. For transportation, place EZee Classic components in car trun
as shown in figure 13.
Helpful Hints
Before using your Easy Fold Deluxe ta e the following precautions:
• Ensure that the front column and rear frame are loc ed together.
• Ensure that the rear frame is loc ed open.
Speed Controls
Operate your EZee Classic at a reasonable speed for both your
personal safety and others. Do not ma e sharp turns at high speeds
or on inclines.
Ramps and Inclines
Lean forward and carefully maneuver your scooter up a ramp or
incline. Be aware that not all ramps are constructed according to
government standards. The government standard for wheelchair
ramps is 1 inch (2.5 cm.) rise per foot (30 cm).
Lower the speed setting to a slow speed when descending inclines.
14

Usin an Elevator
Bac ing into an elevator allows you to exit forward. Be sure that the elevator
is level with the floor.
Openin Doors
When a door opens towards you, approach at an angle and just off to one
side. Adjust the speed nob to a low setting. Grasp the door nob, reverse
and pull the door open.
For doors that open away from you, position the front roller against the
door,
close to the doorjamb on the door nob side of the door.
After you release the latch, use the roller to push the door open.
WARNING: Be careful with lass doors to avoid personal injury!
General Maintenance and Inspections
Basic maintenance should prevent unnecessary repairs.
eep Your Easy Fold Deluxe Shining
Wipe the seat clean with a damp cloth. Protect the painted parts
with a coat of auto wax.
WARNING: Water or excessive moisture around the controller unit
or electrical connections may cause contamination of electrical
circuitry, damage and malfunction as well as personal injury. Do
not leave your EZee Classic in the rain or in excessively humid
locations.
Daily Checks
With the EZee Classic switched off, chec that the hand control lever
mechanism returns to the rest position when you push and release. If
there is a problem do not use the EZee Classic and contact your
authorized dealer.
Weekly Checks
1) Throttle test: Pull the throttle to the full speed position and switch
ON the Power switch. The EZee Classic should not move and the LED
on the panel should flash. If the EZee Classic does move – do not use your
EZee Classic. Contact your authorized dealer.
15

Weekly Checks (continued)
2) Automatic brake and drive test: This test should be carried out on
a level surface with at least 3’ / 1 m. clear space around the EZee
Classic
a) Switch the EZee Classic on.
b) Move the control lever only slightly in the forward direction until you
hear a “clic ” when the bra e disengages. The EZee Classic should
start to move forward slowly.
c) Immediately release the throttle. You must be able to hear a “clic ”
when the bra e engages bac , within a few seconds.
d) Repeat the test in the reverse direction. If you do not hear the bra e
operating, or the EZee Classic does not move slowly in the expected
direction – do not use your EZee Classic. Contact your authorized
dealer.
Monthly Care
Clean upholstery, plastic and metal parts with a mild surface cleaner.
CAUTION: Keep cleaning solvents away from electrical wires and
connectors.
Six Month Maintenance
1) Apply a lubricant/cleaner (such as WD40 or similar) these locations:
a) Column tilt loc pin and housing.
b) Unfolded loc pin and housing.
c) Battery pac loc pins.
2) Lightly apply Vaseline or similar lubricant to battery contact pins
and springs on front column.
3) Chec for tire wear.
16

Fuse Information
The electric circuits of the EZee Classic are provided with two overload
protection fuses. Replacement of the fuses is only permitted to an authorized
technician. Both fuses are commercially available automotive-blade type.
Location of the fuses
a) Battery Pac fuse 20A, - Within Battery pac
b) Control circuit fuse 1A, – Underneath controller cover
NOTE: Fuses of a different rating should not be used!
WARNING: Do not attempt to repair or service the EZee Classic or any of its
components, as this will void your warranty.
SERVICE AND REPAIR: CONTACT YOUR AUTHORIZED DEALER.
EMI – ELECTROMAGNETIC INTERFERENCE
CAUTION: It is important that you read this information regarding
the possible effects of electromagnetic interference on your EZee
Classic.
Motorized scooters may be susceptible to electromagnetic
interference (EMI), which is interfering electromagnetic energy (EM)
emitted from sources such as radio stations, TV stations, amateur
radio (HAM) transmitters, two-way radios, and cellular phones. The
interference (from radio wave sources) can cause scooters to
release their bra es, come to a sudden stop, or move in an
uncontrolled manner. It can also permanently damage a scooter’s
control system. The intensity of the interfering EM energy can be
measured in volts per motor (V/m). Each Motorized scooter can
resist EMI up to a certain intensity. This is called its “immunity level".
The higher the immunity level, the greater the protection. The FDA
has stated that all newly manufactured electric mobility vehicle
models should have a resistance of at least 20 V/m, which would
provide a reasonable degree of protection from the more common
sources of radiated EMI.
Your EZee Classic, as shipped, with no further modification, has an
immunity level of 20 V/m. This immunity was tested with the
inclusion of these accessories: a utility bas et with a spare
battery-pac and the charger unit carried in-side it.
17

EMI – ELECTROMAGNETIC INTERFERENCE (continued)
There are a number of sources of relatively intense
electroma netic fields in the everyday environment. Some of
these sources are obvious and easy to avoid. Others are not
apparent and exposure is unavoidable. However, we believe
that by followin the warnin s listed below, your risk to EMI
will be minimized.
The sources of radiated EMI can be broadly classified into 3 types:
1) Hand-held portable transceivers (transmitters-receivers) with the
antenna mounted directly on the transmitting unit. Examples include
citizens band (CB) radios, "wal ie-tal ies”, security, fire, and police
transceivers, cellular telephones, and other personal
communication devices. **NOTE: Some cellular telephones and
similar devices transmit signals while they are ON, even when not
being used;
2) Medium-range mobile transceivers, such as those used in police
cars, fire truc s, ambulances, and taxis. These usually have the
antenna mounted on the outside of the vehicle; and
3) Long-range transmitters and transceivers, such as commercial
broad-cast transmitters (radio and TV broadcast antenna towers)
and amateur (HAM) radios.
NOTE: Other types of hand-held devices, such as cordless phones,
laptop computers, AM/FM radios, TV sets, CD players, and cassette
players, and small appliances, such as electric shavers and hair
dryers, so far as we now, are not li ely to cause EMI problems to
motorized scooters.
Motorized scooter Electroma netic Interference (EMI)
Because EM energy rapidly becomes more intense as one moves
closer to the transmitting antenna (source), the EM fields from
hand-held radio wave sources (transceivers) are of special concern.
It is possible to unintentionally bring high levels of EM energy very
close to the motorized scooter’s control system while using these
devices. This can affect the scooter’s movement and bra ing.
Therefore, the warnings listed below are recommended to pre-vent
possible interference with the control system of your EZee Classic.
18

EMI – ELECTROMAGNETIC INTERFERENCE (continued)
WARNINGS
Electromagnetic interference (EMI) from sources such as
radio and TV stations, amateur radio (HAM) transmitters,
two-way radios, and cellular phones can affect motorized
scooters. Following the warnings listed below should reduce
the chance of unintended bra e release or powered wheelchair
movement, which could result in serious injury.
1) Do not operate hand-held transceivers (transmitters-receivers),
such as citizens band (CB) radios, or turn ON personal
communication devices, such an cellular phones, while your
EZee Classic is turned ON;
2) Be aware of nearby transmitters, such as radio or TV stations,
and try to avoid coming close to them;
3) If unintended movement or bra e release occurs, turn your
EZee Classic power switch OFF as soon as it is safe to do so;
4) Be aware that adding accessories or components, or modifying
your EZee Classic, may ma e it more susceptible to EMI (Note:
There is no easy way to evaluate their effect on the overall
immunity of your EZee Classic);
5) Report all incidents of unintended movement or bra e release to
your Authorized EZee Classic dealer or service centre, and note
whether there is a source of EMI nearby.
19

Fault Findin
Problem Check point
The driving of the scooter is too
slow or insufficient, the status
indicator lamp flashes slowly
Batteries are exhausted and
need to be recharged
The EZee Classic
does not function, the
Battery/Status
indicator flashes
rapidly. Count the
number of flashes:
1 Flash
The battery needs charging or
there is a bad connection to the
battery. Chec the connections
to the battery or charge
batteries.
2 Flashes
There is a bad connection to the
motor. Chec all connections
between the mo-tor and the
controller.
3 Flashes The motor has a short circuit to
a battery connection.
4 Flashes Freewheel is engaged.
5 Flashes Not used.
6 Flashes
The controller is being inhibited
from driving; this may be
because the battery charger is
connected.
7 Flashes
A throttle fault is indicated. Make
sure that the throttle is in the rest
position be fore switching on the
scooter
8 Flashes
A controller fault is indicated.
Make sure the controller
connections are secure.
9 Flashes
The parking brakes have a bad
connection. Check the parking
brake and motor connections.
Make sure the controller
connections are secure.
10 Flashes
An excessive voltage has been
applied to the controller. This is
usually caused by a poor battery
connection. Check the battery
packs and controller
connections.
20