FAAC 402 User manual

November, 2003
402 Operator And
455 D Control Panel
Installation Manual
CONTENTS
THE 402 OPERATOR AND
455 D CONTROL PANEL:
INSTALLATION MANUAL
FAAC International, Inc.
303 Lexington Avenue
Cheyenne, WY 82007
www.faacusa.com
Important Safety Information 2
Technical Data 4
Unpacking the Operator 5
The 402 Compact Operator General Characteristics 6
Installation Instructions 6
Prepare the Gate 6
Manual Release Mechanism 7
Install the Operator 7
Install the 455 D Control Panel 9
Exploded View, 402 CBC 11
402 Parts List 12
The 455 D Control Panel General Description 14
Installing the 455 D Control Panel 14
Connect the Main Power Supply 14
Connect the Operator to the Control Panel 15
Check the Motor’s Direction of Rotation 15
Connect Other Devices 16
Set Other Operating Controls 18
Programming 20
Learning of Operating Times 22
Learning of Normal Times 22
Learning Times with Gatecoder 22
Automated Systems Test 23
Logic Tables of 455 D Control Panel 24
Maintenance 26
Safety in Gate Design 26
Troubleshooting 27
Limited Warranty 28
The 455 D Control Panel
Installation Instructions

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November, 2003
402 Operator And
455 D Control Panel Installation Manual
Both the installer and the owner and/or operator of this
system need to read and understand this installation
manual and the safety instructions supplied with other
components of the gate system. This information
should be retained by the owner and/or operator of the
gate.
WARNING! To reduce the risk of injury or death
1. READ AND FOLLOW ALL
INSTRUCTIONS.
2. Never let children operate or play with gate
controls. Keep the remote control away from
children.
3. Always keep people and objects away from
the gate. NO ONE SHOULD CROSS THE PATH
OF THE MOVING GATE.
4. Test the gate operator monthly. The gate
MUST reverse on contact with a rigid object
or stop when an object activates the non-
contact sensors. After adjusting the force or
the limit of travel, retest the gate operator.
Failure to adjust and retest the gate operator
properly can increase the risk of injury or
death.
5. Use the emergency release only when the
gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read
the owner’s manual. Have a qualified service
person make repairs to gate hardware.
7. The entrance is for vehicles only. Pedestrians
must use separate entrance.
8. SAVE THESE INSTRUCTIONS.
When installing the photo-beams supplied with this
unit two things need to be considered.
1. Care should be exercised to reduce the risk of
nuisance tripping, such as when a vehicle, trips
the sensor while the gate is in motion.
2. One or more photobeams shall be located
where the risk of entrapment exists, such as
the perimeter reachable by the moving gate
leaf.
GATE DESIGN
1. A gate is a potential traffic hazard, so it is im-
portant that you locate the gate far enough away
from the road to eliminate the potential of traffic
getting backed up. This distance is affected by the
size of the gate, how often it is used, and how fast
the gate operates.
2. The operator you choose to install on your gate
must be designed for the type and size of your gate
and for the frequency with which you use the
operator.
3. Your gate must be properly installed and must work
freely in both directions before the automatic
operator is installed.
4. An automatic operator should be installed on the
inside of the property/fence line. Do not install the
operator on the public side of the property/fence
line.
5. Pedestrians should not use a vehicular gate system.
Prevent such inappropriate use by installing
separate gates for pedestrians.
6. Exposed, reachable pinch points on a gate are
potentially hazardous and must be eliminated or
guarded.
7. Outward swinging gates with automatic operators
should not open into a public area.
8. The operating controls for an automatic gate must
be secured to prevent the unauthorized use of those
controls.
9. The controls for an automatic gate should be
located far enough from the gate so that a user
cannot accidentally touch the gate when operating
the controls.
10. An automatic gate operator should not be installed
on a gate if people can reach or extend their arms
or legs through the gate. Such gates should be
guarded or screened to prevent such access.
INSTALLATION
1. If you have any question about the safety of the
gate operating system, do not install this operator.
Consult the operator manufacturer.
2. The condition of the gate structure itself directly
affects the reliability and safety of the gate
operator.
3. Only qualified personnel should install this
equipment. Failure to meet this requirement could
cause severe injury and/or death, for which the
manufacturer cannot be held responsible.
4. The installer must provide a main power switch that
meets all applicable safety regulations.
5. Clearly indicate on the gate with the 2 warning signs
that are included (visible from either side of the
gate).
IMPORTANT SAFETY INFORMATION

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November, 2003
402 Operator And
455 D Control Panel Installation Manual
6. It is extremely unsafe to compensate for a damaged
gate by increasing hydraulic pressure.
7. Devices such as reversing edges and photobeams
must be installed to provide better protection for
personal property and pedestrians. Install reversing
devices that are appropriate to the gate design and
gate application.
8. Before applying electrical power, be sure that the
voltage requirements of the equipment correspond
to your supply voltage. Refer to the label on your
operator system.
USE
1. Use this equipment only in the capacity for which it
was designed. Any use other than that stated should
be considered improper and therefore dangerous.
2. When using any electrical equipment, observe some
fundamental rules:
• Do not touch the equipment with damp or
humid hands or feet.
• Do not install or operate the equipment
with bare feet.
• Do not allow small children or incapable
persons to use the equipment.
3. If a gate system component malfunctions, turn off
the main power before making any attempt to repair
it.
4. Do not attempt to impede the movement of the
gate. You may injure yourself as a result.
5. This equipment may reach high temperatures
during operation; therefore, use caution when
touching the external housing of the operator.
6. Learn to use the manual release mechanism
according to the procedures found in this in-
stallation manual.
7. Before carrying out any cleaning or maintenance
operations, disconnect the equipment from the
electrical supply.
8. To guarantee the efficiency of this equipment, the
manufacturer recommends that qualified personnel
periodically check and maintain the equipment.
Model Duty Cycle Typical Use
Class I: Residential Vehicular Gate Operator
402 750
422 760
412 400
620 640
885
Limited duty
• Home use
• Small apartment building, for
example, up to 4 units in a
building, with limited public
access
Class II: Commercial/General Access Vehicular Gate Operator
400 640
620 885 Continuous duty
• Apartment buildings
• Very public access
Class III: Industrial/Limited Access Vehicular Gate Operator
400 640
620 885 Continuous duty
• No public access
Class IV: Restricted Access Vehicular Gate Operator
620 640
885 Continuous duty
• Prison rated security
U.L. CLASS AND FAAC OPERATOR

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402 Operator And
455 D Control Panel Installation Manual
TECHNICAL DATA
THE 402 COMPACT OPERATOR
Parameter 402 Operator
Physical dimensions:
Weight, lb (kg) 14-1/3 (6.5)
Length, in. (mm) 36 (914)
Width ´ height, in. (mm) 3-1/2 ´ 3-1/2 (90 ´ 90)
Motor speed, rpm 1400
90-deg opening time, sec 12
Thrust and traction force, lb (kg) 0–1100
Maximum duty cycle, motor run time 50%
Power voltage required, VAC
(frequency, Hz)1
115 (50–60) +10% or
230, +6 or -10% (50–60) 1
Current draw, amps
115 VAC power source 2.4
220 VAC power source 1.2
Operating temperature range, deg F (deg C) -4 to 131 (-20 to 55)
Thermal cut out, deg F (deg C) 212 (100)
Oil quantity, qt (liter) 1-1/2 (1.4)
Oil type FAAC XD 220 or Shell/Tellus 15
Gate leaf constraints
Maximum weight per leaf, lb (kg) 900 (410)
Maximum length per leaf, ft (m) 10 (3)
1Your standard 220 VAC power source meets the specification for
the required power supply of 230 VAC, +6 or –10%.

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402 Operator And
455 D Control Panel Installation Manual
UNPACKING THE OPERATOR
When you receive your 402 Compact Operator, complete
the following steps.
Inspect the shipping box for physical damage such as
leaking oil or a torn carton. Then inspect the operator
after you remove it from the box. Notify the carrier
immediately if you note any damage because the carrier
must witness the damage before you can file a claim.
As you unpack the box, insure that all the parts listed
below are included (see Figure 1). If you have ordered a
kit (a pair of operators), you will have twice the quantity
of parts listed below (except where noted), and you will
also have a radio receiver and two transmitters.
1 Control panel box with control panel inside (only 1
per kit)
1 402 Operator unit
1 Protective cover for the operator
1 End cap or guard cover
1 Rear mounting bracket (for post or wall)
1 Rear mounting plate (use is optional)
1 2 in. (50 mm) operator pin with 1 nut for
attachment to rear mounting bracket
1 Mounting fork support
1 2-3/4 in. (70 mm) operator pin with 1 self-locking
nut for attachment to rear flange of operator
1 1-1/8 in. (29 mm) pin for fixing the front coupling
to the operator’s piston rod
2 E clips for either end of the pin fixing the front
coupling to the operator’s piston rod
1 Front mounting brackets
1 Nameplate (with 2 screws) for covering pressure
adjustment screws
1 Manual Release key
1 Rear flange 8 Manual Release key
2 Operator casing containing pump and motor 9 Cover
3 Cylinder body 10 Cover end cap
4 Piston rod with hole for attaching to front mounting bracket 11 Cover fixing screw (1 of 2)
5 Green screw for adjusting pressure 12 Nameplate secured with screws
6 Red screw for adjusting pressure 13 Oil vent screw
7 Manual Release Mechanism 14 Oil loading cap
Figure 1. The 402 Compact Operator

THE 402 COMPACT OPERATOR
GENERAL CHARACTERISTICS
The 402 Compact Operator is an automatic, light-duty
gate operator it can accommodate a gate leaf up to 10 ft
(3m) in length and up to 900 lbs (410 kg) in weight.
Note: The 402 Compact Operators are
not
recommended for use with solid gates.
The self contained 402 operator is an electro-hydraulic
unit consisting of an electric motor, a pump, a valve
assembly and a hydraulic cylinder, all housed in an
anodized aluminum oil reservoir.
All models of the 402 operator have one hydraulic lock.
The CBC version is designed to lock when the piston is
extended. The CBA version is designed to lock when the
piston is retracted.
The hydraulic lock is a service device rather than a
security device. Additional external locks are
recommended under the following conditions:
• Your gate leaf is 10 ft or longer.
• Your installation site requires tight security.
• Your gate site is subject to vandalism.
• Your gate site is subject to strong or very
gusty wind.
• Your gate system has an open-hold-open
device.
The electronic control panel is a microprocessor-based
controller that accepts a range of product accessories
and reversing devices to allow flexibility in designing
the gate system. The 450 MPS control panel allows you
to set the opening/closing time, a leaf delay for a two-
leaf gate system, the operating logic for your gate
system, the pause time, the reversing stroke, and the
behavior of reversing devices.
For its protection, the single phase, bi-directional
electric motor shuts off automatically if its operating
temperature reaches 212 deg F (100 deg C). Also for the
protection and proper operation of the 402 operator,
each gate leaf on which it is installed must have a fixed
positive stop in both the open and closed positions.
The 402 Operator also includes a triangular key
operated Manual Release Mechanism and two bypass
valves which precisely control the force applied to the
gate leave(s). The Manual Release Mechanism is a key
operated device that disengages or engages the
hydraulic system of the 402 Operator. When the
hydraulic system is disengaged, you can open and close
the gate leaf by hand. Such manual operation of the
gate leaf is necessary during installation and useful
during power failures.
The two bypass valves located on the top of the
operator needs to be adjusted to meet the safety
standards of FAAC International, Inc. The standards
state the gate leaf should stop, if it encounters a force
greater than 33 lbs. (15 kg). Once the pressures are
adjusted, the by pass valve screws are covered so that
the pressures are not altered.
Additional reversing devices such as photobeams or
reversing edges should be installed to provide more
complete safety for people and property.
The electronic control panel is a microprocessor-based
controller that accepts a wide range of product
accessories and reversing devices. Thus allowing for
flexible gate system design.
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402 Operator And
455 D Control Panel Installation Manual
PREPARING THE GATE
Before installing the 402 Operator, you need to prepare
the gate itself for the operator. Be sure to do the
following things:
1. Make sure that the gate is plumb.
2. Make sure that the gate moves smoothly on its
hinges without excessive friction by swinging
it open and closed by hand. Lubricate all the
gates’ moving parts.
3. Provide positive stops for the gate leaves in
the fully open and fully closed positions (see
Figure 2).
INSTALLATION INSTRUCTIONS
Installing the 402 Compact Operator involves preparing
the gate, installing the operator(s), installing the control
panel, and fine-tuning the pressure adjustments on the
operator(s).
Note: The following installation instructions
assume you are fully capable of installing an
operator. This manual does not instruct you in
designing a gate, installing a gate, or basic
electrical wiring. The installation tasks discussed in
this manual are tasks peculiar to the 402 Operator.

MANUAL RELEASE MECHANISM
Insert the key and turn it counterclockwise one full turn
to disengage the operator’s hydraulic system (see Figure
3). You can now move the gate leaf slowly by hand to
open or close the gate.
Operating the gate leaf by hand is necessary during
installation and is useful during power failures.
You re-engage the hydraulic system by turning the key
clockwise one full turn.
INSTALLING THE OPERATOR
Installing the model 402 operator consists of the
following steps:
1. Attaching the rear mounting bracket
2. Attaching the operator to the rear mounting
bracket
3. Attaching the front mounting bracket to the
operator
4. Attaching the operator to the gate leaf
5. Adjusting the hydraulic pressures for the
operator
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402 Operator And
455 D Control Panel Installation Manual
Turn the key counterclock-
wise 1/2 turn to disengage
the hydraulic drive
Figure 3. The Manual
Release key, bottom view
ATTACH THE REAR MOUNTING BRACKET
Attach the rear mounting bracket according to the
dimensions in Figure 4.
WARNING! You must achieve the A and B
dimensions, dimensions as specified in Figure
4. Modification of the rear bracket may be
necessary to achieve these dimensions (I.e.,
cutting or extending the bracket provided)
If you have a steel gate post, weld the rear bracket
directly to it. If the gate post is made of any other
material, attach the optional mounting plate, with
lag bolts or anchors, and weld the bracket to it.
For an outward swing gate refer to Figure 5.
ATTACH THE MOUNTING HARDWARE
Place the operator so that the red and green pressure
adjusting screws face up. Place the mounting fork (hex
cut up if you have a nylon rear fork) in the operator’s
rear flange, secure with the long brass pin and self-
locking nut.
Attach the fork assembly to the rear mounting bracket
and secure with the short pint, washer, and nut.
Push the front pin through the front mounting bracket
then the piston red to temporarily attach them
together.
ATTACH THE FRONT MOUNTING BRACKET
TO THE OPERATOR
Insert the triangular key over the Manual Release
mechanism on the underside of the operator and
turn the key counterclockwise one turn.
For inward swing, pull the piston completely out and
push it back inward approximately 1/4 “ (6mm).
For outward swing, push the piston in completely
and pull it back out approximately 1/4“ (6mm).
NOTE: Be sure the operator is level and that
the gate is against the closed positive stop.
Hold the front mounting bracket flush against the
gate, mark the location of the front mounting
bracket, remove the operator from the gate.
Remove the front mounting bracket from the piston
rod.
NOTE: Clamping the front mounting bracket at
the marked location before checking the swing,
Figure 2.
Positive Stops

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402 Operator And
455 D Control Panel Installation Manual
402 Standard
A 4-1/2 in. (114 mm)
B 4-1/2 in. (114 mm)
C 35-1/2 in. (902 mm)
D If greater than 2 in.
(50 mm), construct
a recess liner.
E Must be less than A
Figure 4. An inward swinging gate, top view: important mounting dimensions
Figure 5. An outward swinging gate, top view: important mounting dimensions
402 Standard
A 4-1/2 in. (114 mm)
B 4-1/2 in. (114 mm)
C 26-1/2 in. (673 mm)
E Must be less than A
as instructed below, will ensure proper location
of the front mounting bracket.
Bolt or weld the front mounting bracket to the
marked location on the gate.
WARNING! Do Not Weld the front mounting
bracket with the operator attached. Doing so
will seriously damage the operator.
ATTACH THE OPERATOR TO THE GATE
Re-attach the operator to the mounting brackets. Once
the operator is mounted and level, remove the vent
screw from the bottom of the valve body. Use a 3mm
hex wrench.
WARNING! Failure to remove the vent screw may
result in erratic operation of the operator or blown
seals.
Slowly move the gate open and close.
WARNING! The piston should not bottom out in
either direction. Doing so will seriously damage
the operator.
Be sure that the gate reaches the positive stop
before the piston bottoms out.
After checking the swing of the gate, secure all nuts and
bolts.
Once the operator is secure, install the protective cover
over the piston of the operator, first insert the two
spacers (items labeled 2 in Figure 6) in the front flange
of the operator as shown. The spacers dampen any
vibrations to the operator.
Next, slip the cover over the operator. The slit in the
cover should face the gate, and the cover should be
placed firmly over the rear of the operator cover (item 1
in the figure).
Finally, use the black plastic screws (items 3 and 4) to
fix the cover to the operator and the end cap (item 5).

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402 Operator And
455 D Control Panel Installation Manual
Figure 6. Install the cover for the 402
Operator
INSTALLING THE 455 D CONTROL PANEL
Locate the control panel in the most convenient position
possible, considering the movement of the gate. Figure
6 shows a basic layout for a two-leaf gate with the 402
Compact Operator.
Installing the control panel consists of the following
general steps:
• Connecting the main power to the control
panel
• Connecting the activating device
• Connecting the operator to the control panel
• Checking the direction of the motor's rotation
• Connecting other devices to the control panel
• Set operating modes
The installer is responsible for grounding the gate and
operator systems, for providing the main power breaker
switch, and for making sure that the entire gate system
meets all applicable electrical codes.
For the complete 455 D Control Panel Installation
Instructions, see pages 14—25 of this manual.

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402 Operator And
455 D Control Panel Installation Manual
1
5
3
6
8
2
4
9
73
5
1
AAB
AB
C
C
D
A
Figure 7. The layout of a sample gate system
Locate switches at least
10 ft from the gate
1 Operator Wire Gauges for Given Voltage
2 Control Panel 220 VAC 115 VAC
3 Photocell A 2 ×18 AWG A 2 ×18 AWG
4 Switch B 4 ×14 AWG B 4 ×14 AWG
5 Junction box (see text) C 5 ×18 AWG C 5 ×18 AWG
6 Reversing edges D 4 ×14 AWG up to 414 ft D 3 ×14 AWG up to 130 ft
7 Gate stops 3 ×10 AWG up to 340 ft
8 Switch
9 Wiring to main circuit breaker

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402 Operator And
455 D Control Panel Installation Manual
EXPLODED VIEW, 402 CBC

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402 Operator And
455 D Control Panel Installation Manual
402 PARTS LIST
POS PART NO. DESCRIPTION QTY
1 2036 Galvanized Nut (8mm) 1
2 7220015 Rear Bracket 1
3 7284005 Rear Bracket Plate 1
4 7182075 Short Pin 1
5 7221115 Rear Fork 1
6 2037 Self-Locking Nut (8mm) 1
7* 7109145 Strain Relief 1
8* 7109155 Strain Relief Nut 1
9* 7039305 Strain Relief Brass Washer 1
10* 2581 Fiber Washer 1
11 7514055 Electric Power Cord 1
12 7170435 Rear Flange 1
13 7099101 Gasket (D80) 2
14 7450005 Operator Body 1
15 N/A Self-Threading Screw 1
16 7119475 Silent Block 2
17 2365 Motor Bolt (4mmX50) 4
18 2366 Lock Washer 4
19 2367 Hex Nut (4mm) 4
20** 77000425 115V 1400 RPM Motor 1
21 7119485 Vibration Dampener 2
22 N/A Vent Screw Label 1
23 7182175 Long Pin 1
24 N/A Socket Head Screw
(5X20mm)
8
25 7110015 Plug (Oil) 1
26 2274 Vent Screw (4x6mm) 1
27 7094065 Gasket (Copper) 1
28 3204395 1 Lt Lobe Pump 1
29 N/A Pump Pin 2
30 7203275 By-Pass Protection Cover 1
31 760285 Spacers (Protective Cover) 2
32 7271545 Protective Cover End Cap 1
33 7114025 Protective Cover Plug 1
34 7272085 Protective Cover 1
35 4304015 Front Mounting Bracket 1
36 7182355 Pin Front Bracket 1
37 N/A Black Plastic Screw 1
38 7090010015 O-Ring (3) 3
39 N/A Stainless Steel Screw
(2.9mm x 6.5mm)
2
POS PART NO. DESCRIPTION QTY
101 4404065 Inlet Valve 2
102 N/A O-Ring 5
103 7049135 Valve Retainer 2
104 4180205 Blank Lock Valve 1
105*** 4180135 Green By-Pass Valve 1
106*** 4181045 Red By-Pass Valve 1
107 7090150 O-Ring (By-Pass Valve) 2
108 7210025 By-Pass Spring 2
109 7119335 By-Pass Seat 2
110 7090350 O-Ring (Front Flange) 2
111 7090665 O-Ring (Alum Retract Tube) 2
112 7361315 Retract Tube (Alum) 1
113 7230225 Tie-Rod (Cylinder) 4
114 N/A O-Ring (Front Flange Internal) 1
115 N/A Star Washer 4
116 4994165 Front Flange 1
117 4350065 Piston Assembly 1
118 7095035 Piston Rod Packing 1
119 7366065 Cylinder 1
120 7271555 Protective Cover Guide 1
121 7090300 O-Ring (Shuttle Piston) 1
122 4180285 Shuttle Piston 1
123 4404085 Lock Valve 1
124 4180355 Manual Release 1
125 713002 Triangular Release Key 1
126 N/A Galvanized Screw 1
127 709069 O-Ring (Manual Release) 1
128 4994365 Valve Body (CBC) 1
129 7049005 Brass Retainer 1
130 3905235 Skin Pack 1
131 2168* Seal Kit 1
132 6105 1 Qt. Monolec Oil 1
∗ Included in Kit #2167A*
∗ * 220V 1400RPM Motor Part #77000415
∗ ** Items include item #107, 108, and 109 in a kit

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402 Operator And
455 D Control Panel Installation Manual
THE 455 D
CONTROL PANEL:
INSTALLATION MANUAL
PAGES 14— 25

THE 455 D CONTROL PANEL
GENERAL DESCRIPTION
The FAAC 455 D control panel is used to operate the
following models.
Swing gate operators:
400 412
402 750
422 760
Barrier gate operators:
610/615
The 455 D programming controls the following:
Operating logic: A, S, E, EP, B, and C logics
available.
Reversing device behavior: Choose whether a
triggered reversing device during closing
immediately reverses gate movement or stops
the gate and reverses gate movement when no
longer triggered.
Torque or Pressure: Force adjustment for the 412
operator. Adjustable from 0 to 50.
Caution: For all hydraulic operators, the torque
must be programmed to the maximum (50)
setting.
Pause time between opening and closing:
adjustable from 0 to 240 seconds.
Opening/Closing time: adjustable
from 0 to 120 seconds.
Leaf delay on closing: adjustable from 0 to 28
seconds.
The 455 D control panel should be installed in an
enclosure that is conveniently located as close as
possible to the gate operator. All electrical
connections from the control panel to the operator
must be made in a weatherproof junction box.
The 455 D control panel requires a single-phase
power supply voltage (115 VAC [±10%] or 230 VAC
[+6 or -10%], 50–60 Hz). The power supply should be
protected by a 15 amp dedicated circuit breaker (not
provided).
The installer is responsible for grounding the operator
system, for providing the main power breaker switch,
and for making sure that the entire gate system meets
all applicable electrical codes. The installer should refer
to the installation manual for a given operator for more
information.
NOTE: An installation is U.L. compliant only
when you install the FAAC operators according
to the UL325 standards.
INSTALLING THE 455 D CONTROL PANEL
Locate the control panel in the most convenient position
possible, considering the movement of the gate.
Installing the control panel consists of the following
general steps:
• Connecting the main power to the control
panel
• Connecting the activating device
• Connecting the operator to the control panel
• Checking the direction of the motor's rotation
• Connecting other devices to the control panel
• Set operating modes
CONNECT THE MAIN POWER SUPPLY
WARNING! Turn the main power off before you
make any electrical connections or before
programming.
Wire the main power supply to control panel terminals
in block J3 (see Figures 9 and 11). The installer is
responsible for insuring that a separate, grounded
circuit protected by a circuit breaker is between the
control panel and the main power supply. All wiring
should conform to applicable electrical codes, and all
wiring and fittings should be weatherproof and/or
suitable for burial.
Connect the ground to the grounding terminal in block
J3 and connect the power wires to the terminals labeled
N (neutral) and L (line).
NOTE: For a 230V system, a neutral is not
needed. Connect one 115V line to the L (Line)
and a second 115V line to the N (Neutral).
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402 Operator And
455 D Control Panel Installation Manual
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS

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402 Operator And
455 D Control Panel Installation Manual
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS
RADIO
1-455D115 = 115V
1-455D = 230V
F2
F1
MM
K
+OP -CL +24 VFSW NC -B -
STOP
A+TX
FS W W.L. LOCK
910 11 12 13 14 15 16 17 18 19
22 23 24 25
LAMPCOMOP CL
MOTOR 1 MOTOR 2 CLCOMOP
1 2 3 4 5 6 7 8 20 21
FCA1
FCA2 FCC2 FCC1
V1-4
61C455D
F-+
J2
J6
J4 J5 J1
J3
N L
MAIN
CONNECT THE OPERATOR(S) TO THE
CONTROL PANEL
WARNING! Turn the main power off before
you make any electrical connections or before
programming.
CAUTION: The operators are grounded only by
the grounded circuit the installer provides.
USING AJUNCTION BOX
If an operator is more than 2 ft away from the control
panel, you must use a junction box for connection.
Use a U. L. Listed cord grip where the operator cord
enters the junction box.
Note: If you have a one-leaf gate design, the
operator must be connected to Motor 1
(terminals 1,2, & 3)
To wire up motor 1, connect the white wire to
terminal 1(on the J4 terminal strip), the black wire to
2, and the red wire to 3. Wire each leg of the capacitor
(supplied) to terminals 2 & 3.
Note: If you want to delay the closing of one gate
leaf in a two-leaf gate design, be sure to connect
its operator to Motor 1.
In order to wire motor 2 in a bi-parting system,
connect the white wire to terminal 4 (on the J4
terminal strip), the black wire to 5, the red wire to 6.
Wire each leg of the capacitor (supplied) to terminals
5 & 6.
CHECK THE MOTOR’SDIRECTION OF
ROTATION
WARNING! The pressure valves are not preset at
the factory and may operate a gate leaf with
enough force to endanger people and seriously
damage thegate leaf itself.
After you have connected the main power supply, and
the operator(s) to the control panel, you need to
check the direction of rotation for each operator
motor in your gate design.
Note: To check a motor’s direction of rotation,
you must have three closed circuits on terminal
block J1. Install one circuit between terminals 11
and 16, another circuit between terminals 12
and 19, and another circuit between terminals
13 and 19.
Figure 8. The 455 D Control Panel
J3 terminal block for
main power supply
J4 terminal block for con-
necting the operator(s)
J1 terminal block for low-
voltage accessories
J2 quick connector port
FFunction Push Button
—Programming Push
Button
+Programming Push
Button
FUSES 220
VAC
115
VAC
F1
Main Power 5 A 10 A
F2
Accessories
800
mA
800
mA

NOTE: In order to comply with UL 325, two sets
of FAAC photobeams must be installed. One set
should be 6 in. outside the closed gate(s) and act
as a closing reversing device. Another set should
be 6 in. beyond the swing of the gate(s) and act
as an opening reversing device. The installer is
responsible fordetermining the appropriate
mounting height.
22 23 24 25
1 2 3 4 5 6 7 8
N L 910 11 12 13 14 15 16 17 18 19
115 V A C +/- 10%
or
230 VAC +6/ -10%
50-60 Hz
20 21
-
STOPOPEN OPEN
(1 of 2)
24V
+
FS W
OPCL -
FS W
- - + W.LIGHT
24 vdc
3 W
LOCK
ELECTRIC LOCK
1
2
1
2
3
4
5
1
2
3
4
5
1
2
FS W OP
FS W C L
Other safeties
LAMP
BLUE
MOTOR 1
C1
M1
OPCOM CL
BLUE
MOTOR 2
C2
M2
OPCOM CL
Page 16
November, 2003
402 Operator And
455 D Control Panel Installation Manual
Figure 9.
The terminal strip wiring of the
455 D with photobeams
You cannot check the motor’s direction of rotation
without these circuits (jumpers) or the accessories.
When properly prepared for testing, the LEDS FSWOP,
STOP, and FSWCL should be illuminated (see figure 11
on page 17).
WARNING! Running the operator—even for
testing purposes—without a connected reversing
device is potentially dangerous. Do not place
yourself within the path of the moving gate
during your test.
Disengage the operator(s) with the Manual Release
key (see operator installation manual), and open the
gate by hand about halfway.
Next, engage the operator(s) with the Manual Release
key so that you can check the rotation of the motor
(s).
To activate the operator(s) momentarily short across
terminals 9 and 14.
Turn on the main power and send an activating signal
to the operator. The gate leaf (or leaves) should open.
If a gate leaf closes, then you need to turn off the
main power and reverse the connection of the red
and black wires on terminal block J4 for the operator
controlling that leaf. Then you need to recheck the
rotation direction again.
After having completed your test of the motor’s
direction of rotation, replace any test circuits you
installed (between terminals 11 and 16, between 12
and 19, and between 13 and 19) with the proper
reversing and stop devices. The instructions for
installing such accessories follow.
CONNECT OTHER DEVICES
WARNING! Turn the main power off before you
make any electrical connections.
POWER SUPPLY FOR ACCESSORIES: You can access a 24
VDC output for supplying power to accessories
through terminals 17 or 18, (+) and 14 or 15 or 16, (-
) on terminal block J1. In most cases, this source can
be used to power 24 VDC accessories.
NOTE: The 455 D control panel allows a
maximum accessory load of 800 mA.
REVERSING DEVICES: Reversing devices include
photocells, inductive loops, and so forth. All of the
reversing devices should have contacts of the
normally closed (N.C.) type. Where you connect a
device depends on whether you want the device to
operate during opening or during closing.
NOTE: UL does not recognize the FAAC system
with loop detectors or safety edges. FAAC
photobeams must be used to comply with UL
325.
To wire photobeams, refer to page 19 (see FSWOP for
opening photobeams, and FSWCL for closing
photobeams). Photobeams must be connected as
shown. See also page 19 for the wiring of inductive
loops. If using more than one reversing device, they
must be wired in series.
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS

FSWOP
FSWCL
OP_A
OP_B
STOP
FCA1
FCA2
FCC1
FCC2
FSWOP
FSWCL
OP_A
OP_B
STOP
FCA1
FCA2
FCC1
FCC2
This display shows the normal
status of the control panel.
This display shows the
meaning of each LED.
Figure 11. The 455 D display.
Page 17
November, 2003
402 Operator And
455 D Control Panel Installation Manual
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS
ACTIVATING DEVICES AND RADIO RECEIVER: The activating
devices and radio receiver for your gate must have
normally open (N.O.) contacts. Connect such devices to
terminals 9 and 14.
NOTE:The FAAC radio receiver plugs into the 5
prongs labeled J2 (Quick connect port).
Page 19 shows how to connect a three or four wire
receiver.
DECODER CARD: If you are installing the Digicard
magnetic card reader, or the Digikey keyboard, use the
quick-fit connector J2 for the DS decoder card (see
Figure 8).
NOTE: If your using both a receiver and decoder,
hard wire the decoder and plug in the receiver.
OPEN/HOLD OPEN DEVICE: To open and hold open the
gate, simply maintain a contact across terminals 9 and
14. (“A” Mode only)
STOP BUTTON: The stop button you install must have
normally closed (N.C.) contacts. Multiple stop buttons
must be wired in series. Connect your stop device
between terminals 11 and 16.
NOTE: The 455 D will not operate the motors
without a closed circuit between 11 & 16.
The LED Indicators: The nine light emitting diodes
(LEDs) on the control panel can be used to check for the
proper function of the devices attached to the panel.
The LED lights are on whenever the contacts are closed
across each of the respective terminals.
OP_A and OP_B (Partial Opening) should illuminate only
when an activating signal is sent for 2 and 1 gate leaves,
respectively. STOP should be illuminated except when
the stop button is pressed. FSWOP and FSWCL should be
illuminated except when the reversing devices, for
Figure 10.
Wiring detail (a) inside
the junction box and (b)
from the junction box or
operator to the high-
voltage terminal strip on
the 455 D control panel
LED On Off
OP_A Command Given No Command
OP_B Command Given No Command
Stop No Command Command Given
FSW
Open
Opening reversing
devices clear
Reversing device
triggered
FSW
Close
Closing reversing
devices clear
Reversing device
triggered
FCA1
FCC1
Flashes when gate coder is in use.
Operator 1
FCA
2
FCC
2
Flashes when gate coder is in use.
Operator 2
U.L. Listed Control Panel Enclosure
Cord grip or
conduit from
U.L. Listed gate
operator(s)
(b)
Op.1 Op.2
COM OP CL COM OP CL
J3 J4
High-voltage
terminal strip
455 D Control Panel
Ground
J1
To the U. L. Listed gate operator
To the U.L. Listed
control panel
U.L. Listed
cord grip
Junction box
Legend
White
Red
Black
Yellow/
Green
(a)
Conduit to U.L. Listed
control panel enclosure
according to N.E.C.

• E (semi-automatic): This mode requires a
command to open and a command to close.
A second command during opening stops the
gate. A second command during closing
reopens the gate.
• EP (semi-automatic, step by step): This
mode requires a command to open and a
command to close. A second command
during opening or closing causes the gate to
stop. A third command then reverses the
previous motion of the gate.
• B (manned, pulsed): This mode is designed
for guard station use and requires a three-
button switch (pulsed) to open, close, and
stop the gate.
• C (manned and constant): This mode
requires constant pressure switches. One to
open and one to close. No pressure on a
switch stops the gate.
The three programming push buttons allow the
programming of the torque (or pressure), the pause
time between opening and closing, and the leaf delay
on closing.
WARNING! Turn the main power off before you
make any electrical connections.
For all FAAC hydraulic operators using the 455 D
control panel, the force must be set at its maximum
setting of 50 in order to supply the correct voltage to
the operator.
PAUSE TIME: The pause time between opening and
closing can be adjusted from 0 seconds to 4 minutes.
Time is adjusted in one-second increments from 0—
59 seconds. When 60 seconds is reached, time is
adjusted in 10 second increments up to 4 minutes.
i.e. if display shows 2.5, it means 2 minutes and 50
seconds.
LEAF DELAY: You may choose to delay one leaf on
closing for overlapping gate leaves. Be sure the
operator on the leaf for delayed closing is connected
to Motor 1. On opening, the leaf connected to Motor 2
is delayed 2.5 sec.
NOTE: If an opening leaf delay is desired, it must
be enabled in the Advance Programming.
However, if enabled, you cannot
adjust this
opening delay of the operator connected to
Motor 2.
The closing leaf-delay time is adjustable from 0 to 4
minutes.
NOTE: If the opening/closing time is set at less
than the leaf delay time, the delayed leaf closes
at the end of the closing time.
opening and closing, respectively, are triggered. Use
the LEDs and the next table to determine if the
accessory devices you have installed are operating
properly.
Electric Locks: An electric lock can be wired to the
455 D in terminals 18 and 21 (12Vac pulsed provided).
If a reversing stroke is needed to allow the electric lock
to release, this must be done in advanced
programming.
See page 19 for the connections for a magnetic locking
device.
WARNING LIGHT: Connect a warning light to
terminals 18 and 20 in the group labeled
W.LIGHT
in terminal block J1 and J5. The terminals provide
an output voltage of 24 VDC, maximum power 3
Watts. This output voltage will power most 24 VDC
warning lights.
NOTE: The behavior of the warning light varies
according to the logic you have set.
LOGICS A, S, E, EP, AND B: The warning light is on
steadily during opening and the pause phase. During
closing, the light flashes.
LOGIC C: The warning light is on steadily during
opening and flashes during closing.
SET OTHER OPERATING CONTROLS
WARNING! Turn the main power off before you
make any electrical connections.
You need to program the control panel for your gate's
operation. The 455 D Control Panel has on board
programming that controls a wide range of functions.
OPERATING LOGICS
NOTE: The 455 D Control Panel provides inputs
for opening reversing devices and closing
reversing devices. FAAC strongly recommends
the use of reversing devices, such as photocells
or other non-contact sensors.
• A (automatic): The gate opens on command
and automatically closes after a pause phase. A
second command while opening is ignored; a
second command during the pause phase
interrupts the pause time; a second command
during closing reopens the gate. A maintained
open command will hold the gate open.
• S (security): The security mode is like A logic
except that a second command during opening
immediately closes the gate. A maintained
open command will not hold the gate open.
Page 18
November, 2003
402 Operator And
455 D Control Panel Installation Manual
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS

Page 19
November, 2003
402 Operator And
455 D Control Panel Installation Manual
Magnetic Lock
Shadow Loop
Reversing Photocells
(for closing)
3 & 4 Wire Radio Receivers
N.C.
N.O.
COM
N.C.
N.O.
COM
17
14
18
21
12 vac
Relay
+
-Lock
12
19
7
8
NC
C
Coil Voltage =
Motor Voltage
Additional
Reversing Devices
17
14
9NO
C
-
+
14
If 4 Wire Receiver
Free Exit Loop/ Phone/ Firebox
(Hold Open Devices)
14
9
C
NO
Reversing Photocells
(for opening)
1
2
1
2
3
4
5
17
13
19
14
17
Additional
Reversing Devices TX
RX
1
2
1
2
3
4
5
19
17
12
19
17
Additional
Reversing Devices TX
RX
1
2
19
12
17
15
Additional
Reversing Devices
8
7
Safety Loop
Detector
(for closing)
1
2
3
4
5
RX
19
17
12
14
17
TX
1
2
8
7
LOOP
DETECTOR
(FAAC)
Safety Series
Wiring
FAAC
FAAC
PHOTO-BEAMS
FAAC
FAAC
1
2
NO = Normally Open, NC = Normally Closed, C = Common, TX = Transmitter, RX = Receiver
Figure 12. Common Accessories wired to 455 D Control Panel
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS

Page 20
November, 2003
402 Operator And
455 D Control Panel Installation Manual
PROGRAMMING
To program the automated system, the
“Programming Mode” must be accessed.
Programming is split into two parts: BASIC and
ADVANCED.
BASIC PROGRAMMING
To access BASIC PROGRAMMING, press the “F” key.
• If you press it (and hold it down), the display
shows the name of the first function.
• If you release the key, the display shows the
value of the function that can be modified with
keys +and —.
• If you press and hold down the “F” key again
(and hold it down), the display shows the name
of the next function, etc.
• When you reach the last function, press “F” to
exit the program, and the display resumes
showing the status of the inputs.
The table on the right shows the sequence of
functions accessible in BASIC PROGRAMMING.
ADVANCED PROGRAMMING
To access ADVANCED PROGRAMMING, press the “F”
key and, as you hold it down, press the “+” key:
• If you release the “+”, the display indicates the
name of the first function.
• If you release the “F” key, too, the display
shows the value of the function that can be
modified with keys “+” and “—”.
• If you press the “F” key (and hold it down), the
display shows the name of the next function,
and if you release it, the value that can be
modified with keys “+” and “—”.
• When you reach the last function, press the “F”
key to exit the program, and the display
resumes showing the status of the inputs.
The table on page 9 shows the sequence of
functions accessible in ADVANCED
Display Function Default
OPERATING LOGICS
A = Automatic (Timer to Close)
E = Semi Automatic
S = Security
EP = (Semi-Automatic) Step by Step
B = Manned, Pulsed
C = Manned, constant
PAUSE TIME
This is the time between open and
closing and is adjustable from 0 to
4 min. This is only true in “A”
Mode. (see pause time description)
FORCE/TORQUE MOTOR 1
This adjusts the force / torque that
motor 1 is applying to the gate
leaf. Setting is 0 to 50.*
FORCE/TORQUE MOTOR 2
This adjusts the force / torque that
motor 2 is applying to the gate
leaf. Setting is 0 to 50.*
CLOSING LEAF DELAY
Delays the closing of operator
wired into motor one outputs. Ad-
justable from 0 to 4 minutes
(Same as pause time)
MOTOR RUN TIME
This enables where you choose
from “simple” learning or
“complete” learning of the motor
run time. See page 10 & 11 for
complete details.
Simple Learning
~ 1 s.
Complete Learning
> 3 s.
EXIT PROGRAMMING
Exit from programming and return
to display of inputs status.
BASIC PROGRAMMING
+
F
+
*With Hydraulic operators the Force/Torque must be set to
the maximum setting of 50.
PROGRAM BUTTONS
+ - F
LEFT MIDDLE RIGHT
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS