Falcon G3625 User manual

G3625, G3925, G31225
and G31525 Chargrills
G3625, G3925, G31225 and
G31525 ES Chargrills
USERS INSTRUCTIONS
SECTION 1 - GENERAL DESCRIPTION
SECTION 2 - LIGHTING and OPERATIONS
SECTION 3 - COOKING HINTS
SECTION 4 - CLEANING and MAINTENANCE
The appliance has been CE-marked on the basis of compliance with the Gas Appliance
Directive for the Countries, Gas Types and Pressures as stated on the Data Plate.
The appliance MUST BE installed by a qualified person in compliance with the INSTALLATION AND
SERVICING INSTRUCTIONS and National Regulations in force at the time. Particular attention MUST
be paid to the following:
Gas Safety (Installation & Use) Regulations
Health and Safety at Work Act
Furthermore, if a need arises to convert the appliance for use with another gas, a qualified person must
be consulted. Those parts which have been protected by the manufacturer MUST NOT be adjusted
by the User.
Users should be conversant with the appropriate provisions of the Fire Precautions Act and the
requirements of the Gas Safety Regulations. in particular the need for regular servicing by a
competent person to ensure the continued safe and efficient performance of the Appliance.
WARNING - TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC,
MUST BE EARTHED.
Upon receipt of the User's Instruction manual, the installer should instruct the responsible person(s)
of the correct operation and maintenance of the appliance. This equipment is ONLY FOR
PROFESSIONAL USE, and shall be operated by QUALIFIED persons. It is the responsibility of the
Supervisor or equivalent to ensure that users wear SUITABLE PROTECTIVE CLOTHING and to draw
attention to the fact that, some parts will, by necessity, become VERY HOT and will cause burns if
touched accidentally.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement
parts in a safe manner, via a licenced waste handler.
Units are designed to be dismantled easily and recycling of all
material is encouraged whenever practicable.
Falcon Foodservice Equipment
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
SERVICELINE CONTACT
Phone: [phone] Fax: [phone]
T100766 Ref.1

SECTION 2 -
LIGHTING and OPERATIONS
2.1 SETTING THE RADIANTS
Before using unit each day, ensure radiants are set in the
proper positions as shown above. If radiants are not in
position shown, branding iron temperatures will not be
spread evenly over cooking area. To reposition a radiant,
simply remove irons and adjust to ensure radiants are
positioned correctly. See Figure 1.
2.2 BRANDING IRONS
Brander bars are fitted in sets of six (600mm),
nine (900mm), twelve (1200mm) and fifteen (1500mm).
Bars have integral drain channels on both sides and are
reversible. A lifting tool is supplied to reverse bars if
required.
2.3 GRIDDLE PLATE ACCESSORY
Ensure plate is located in position before lighting.
The plate may require to be oiled before use with some
food items.
The unit has been tested to ensure optimum safety and
performance is achieved using just one griddle plate.
As with all equipment, optimum performance will depend
upon food type, quality and quantity with cooking times
adjusted to suit.
2.4 LIGHTING THE BURNERS
2.4.1 Manual Ignition of Pilot
See Figures 2, 3, 4, 5 and 6. Proceed as follows:
a) Push tap in and turn anti-clockwise to pilot position.
b) Hold tap fully in. Insert hand-held gas lighter in hole
relative to tap being operated. Repeat procedure until
pilot flame ignites.
c) When pilot is lit, continue to hold tap fully in for
20 seconds before release. If pilot goes out,
wait 3 minutes and repeat from (b).
d) Repeat for remaining burners using other ports and
respective gas taps.
SECTION 1 -
GENERAL DESCRIPTION
The chargrills are supplied upon adjustable feet.
They can also be installed upon a counter or table using
a bench mounting kit supplied by Falcon.
All models are controlled by combined on/off tap and
flame failure device. Standard burner ignition is by pilot,
lit by piezo ignition. Back-up ignition is by gas lighter.
The control tap(s) on all models have indented positions
for HIGH (large flame) and LOW (small flame).
Figure 1 - Radiant Positions

2.5 TURNING THE BURNER OFF
Refer to Figure 2. Proceed as follows:-
For Short Periods
To turn off burner leaving pilot lit, push in knob and turn it
clockwise to pilot position.
For Long Periods e.g. Overnight
To turn off burner and pilot, push in knob and turn
clockwise to OFF position.
Note
Every turn of the tap has to be preceded by control being
pushed in.
Safety Precautions
A stopcock must be fitted in pipe which supplies gas to
appliance. The user must be familiar with the location and
operation of this to enable gas to be turned OFF in an
emergency.
2.4.2 G2625, G2925, G21225, G21525 Models
Piezo Ignition
a) Push tap in and turn anti-clockwise to pilot position.
b) Hold tap fully in and press igniter button.
c) Observe, through the slots, that pilot is lit.
d) If not, press ignition button repeatedly until pilot does
light.
e) When pilot is lit, continue to hold tap fully in for
20 seconds before release. If pilot goes out, wait
3 minutes and repeat from (b).
f) Repeat for remaining burners using other ports and
respective gas taps.
If piezo igniter is non-functional, then back up ignition is
achieved by manual ignition (See 2.4.1).
Figure 2 - Control Knob Details
2.4.3 Lighting of Main Burner
a) When pilot is established, push tap in and turn
anti-clockwise to HIGH position (large symbol) to light
burner.
b) The tap can be adjusted between HIGH and LOW
depending upon requirements.
If a burner extinguishes intentionally or otherwise,
NO ATTEMPT to re-light it should be made until at least
3 minutes have elapsed.

Figure 3 - G3625 panel layout
Figure 4 - G3925 panel layout
Figure 5 - G31225 panel layout
Figure 6 - G31525 panel layout
LH lighting hole RH lighting hole
LH control RH control
LH lighting hole
Centre lighting hole
RH lighting hole
LH control Centre control
RH control
LH outer lighting hole
LH lighting hole
RH outer lighting hole
RH lighting hole
LH outer control
LH control
RH control RH outer control
LH outer lighting hole
LH lighting hole RH lighting hole
RH outer lighting hole
Centre lighting hole
LH outer control
LH control RH control
RH outer control
Centre control
Control Panel Layouts

SECTION 3 - COOKING HINTS
When cooking, the operator has three options which can
effect the cooking performance of the food. These are:-
Temperature Setting
HIGH (maximum power) to LOW (minimum power)
Position of Branding Bars
The rear of the bars can be set low or can be raised to
rest on ledge located approximately 50mm above
low position.
Branding Pattern Design
Both sides have a continuous bar with a branding design
of approximately 2mm wide.
These three options are very much based on personal
preference.
The cooking chart that follows should be consulted as a
guide only. Timings will vary due to a number of
variances, these include:-
Cut of meat, size and weight of portion, fat content of
food, food temperature, temperature setting and personal
opinion.
When bar height has been decided, these can be safely
moved by using grip tool provided. It is good practice to
locate bars at preferred position before lighting burners.
This will avoid them having to be moved when they are
extremely hot.
The cooler area at the front is an ideal resting place for
food to be held prior to serving.
This section is cool enough to arrest the cooking process
yet hot enough to keep food palatable.
It is always best to preheat bars using HIGH flame
(maximum) setting for 30 minutes. Once heated, controls
may be turned down if preferred.
We recommend cooking the majority of foodstuff at
HIGH flame setting in low branding bar position.
During quiet periods, unit can be turned down to
LOW flame or pilot settings.
Chargrilling is a dry method of cooking.
Due to excessive dry heat, certain types of food are
particularly suitable for chargrilling. Some foodstuffs may
benefit from being marinated prior to being cooked.
Some form of lubrication is required as the majority of
food will stick to the branding bars.
There are TWO choices:-
Lightly oil bars or lightly oil the foodstuff.
The radiant system eliminates unnecessary emission of
smoke. However, some users may prefer to create a
"front of house” theatre effect. This can be achieved by
using a little extra oil or marinade.
However such a practice is discouraged, food cooked
using this method with extra flames will look burned.
It will also have an unpleasant acidic taste.

SECTION 5 - SPARE PARTS
The following parts may require replacing during the life
of this appliance.
Spark ignition lead
Pilot burner assembly (Natural gas)
Pilot burner assembly (Propane gas)
Thermocouple
When ordering spares, please quote the following
information:-
Appliance type
Serial Number
Gas Type
This information can be found on the data plate located at
rear of unit.
SECTION 4 -
CLEANING and MAINTENANCE
1. Turn unit OFF and allow to cool down.
2. When cold, remove brander bars. Also remove griddle
plate if fitted.
3. Remove excess burnt-on food particles using scraper
supplied.
4. Remove any remaining debris from grooves using a
damp cloth.
5. Dry thoroughly and brush lightly with vegetable oil to
prevent rusting.
6. Remove metal surround. This can be washed using hot
soapy water and a scouring pad.
7. Remove pyramid radiants. Clean in sink as Item 6.
8. Remove jug and front drip tray and wash in sink.
9. The burners can be cleaned by wiping them with a
damp cloth.
10. The internal area may require occasional cleaning
using a chemical spray. If so, spray affected area and
leave for recommended duration.
11. Clean away chemical cleaner and debris using a
damp cloth.
12. Drip tray can now be removed by pulling it forwards.
Wash drip tray in sink. Dry thoroughly and replace.
Description No. off
Grid bars (G3625/G3625ES) 6
Grid bars (G3925/G3925ES) 9
Grid bars (G31225/G31225ES) 12
Grid bars (G31525/G31525ES) 15
Radiants (G3625/G3625ES) 4
Radiants (G3925/G3925ES) 6
Radiants (G31225/G31225ES) 8
Radiants (G31525/G31525ES) 10
Splash guard 1
Facia, dials, handles, flue, splashback and sides must
also be cleaned at regular intervals.