Falcon SREAKHOUSE PLUS G1518 User guide

RZZ 254 Ref. 1
G1518 and G1528
G1518P and G1528P
STEAKHOUSE PLUS GRILLS
INSTALLATION and
SERVICING INSTRUCTIONS
These Appliances must be installed and se viced by a competent pe son as stipulated by the Gas
Safety (Installation & Use) Regulations.
IMPORTANT
The installer m st ens re that the installation of the appliance is in conformity with these instr ctions and
National Reg lations in force at the time of installation. Partic lar attention MUST be paid to -
Gas Safety (Installation & Use) Regulations
Health And Safety At Wo k etc. Act
Local and National Building Regulations
Fi e P ecautions Act
These Appliances have been CE-marked on the basis of compliance with the Gas Appliance Directive for the
Co ntries, Gas Types and Press res as stated on the Data Plate.
WARNING - TO PREVENT SHOCKS, ALL APPLIANCES WHETHER
GAS OR ELECTRIC, MUST BE EARTHED
On completion of the installation, these instr ctions sho ld be left with the Engineer-in-Charge for reference
d ring servicing. F rther to this, The Users Instr ctions sho ld be handed over to the User, having had a
demonstration of the operation and cleaning of the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND
COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY
RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maxim m performance from this nit we wo ld recommend that a Maintenance Contract be
arranged with AFE SERVICELINE. Visits may then be made at agreed intervals to carry o t adj stments and
repairs. A q otation will be given pon req est to the contact n mbers below.
Falcon Foodse vice Equipment
HEAD OFFICE AND WORKS
PO Box 37, Fo ndry Loan, Larbert.
Stirlingshire. Scotland. FK5 4PL
SERVICE LINE CONTACT -
PHONE - 01438 363 000 FAX - 01438 369 900
Detailed ecommendations a e contained in
Institute of Gas Enginee s published
documents :
IGE/ UP/ 1, IGE/ UP/ 2, BS6173 and BS5440
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PROPANE GAS
Model kW Bt /hr
G1518 (P) 8.8 30,000
G1528 (P) 11.0 37,500
NATURAL GAS
kW Bt /hr
7.0 23,800
10.3 35,100
SECTION 1 - INSTALLATION
The P s ffix is associated with appliances which
operate on Propane Gas.
1.2 SITING
Each nit m st be installed level in a well-lit and
dra ght-free position.
There m st be clearance all ro nd of 150mm from
any comb stible wall or object liable to damage if
overheated.
There m st be a minim m vertical clearance of
900mm above the top edge of grill fl e to ens re no
overheating of the overlying s rfaces.
A minim m clearance of 400mm from adjacent walls
at both left and right hand sides sho ld be provided to
allow removal of the o ter panels for service access,
bearing in mind that the sides of the nit are likely to
become hot and it sho ld therefore be positioned in a
manner which minimises the possibility of accidental
to ching.
The grills can be mo nted on bench legs, floor stand
or wall brackets. It is not possible for the nit to be
positioned directly on a table top, this wo ld make
servicing in-sit diffic lt.
1.3 VENTILATION
Adeq ate ventilation, whether nat ral or mechanical
m st be provided to s pply s fficient fresh air for
comb stion and allow easy removal of comb stion
prod cts which may be harmf l to health.
Recommendations for Ventilation of Catering
Appliances are given in BS5440:2. F rthermore, to
ens re s fficient room ventilation, g idance on the
vol me of ventilation air req ired for different types of
catering eq ipment is provided in the table below. For
m ltiple installations the req irements for individ al
appliances sho ld be added together. Installation
sho ld be made in accordance with local and/or
national reg lations applying at the time. A competent
installer MUST BE employed.
The appliance fl e discharges vertically thro gh the
grille at the top of the nit. There m st be no direct
connection of the fl e to any mechanical extraction
system or the o tside air. Siting the nit nder a
ventilated canopy is the ideal arrangement.
Remember, dirty extraction filters become
comb stible, hence the importance of adhering to
the specified fl e clearance distance
1.4 GAS SUPPLY
The incoming service m st be of s fficient size to
s pply f ll rate witho t excessive press re drop.
A gas meter is connected to the service pipe by the
Gas S pplier. An existing meter sho ld be checked,
preferably by the Gas S pplier to ens re that the
meter is adeq ate to deal with the rate of gas s pply
req ired.
Installation pipes sho ld be fitted in accordance with
IGE/UP/2. The size of the pipework from the meter to
the appliance m st be not less than the appliance
inlet connection, Rc
1
/
2
(
1
/
2
" BSP). An isolating cock
m st be located close to the appliance (on the inlet
side of the governor on Nat ral Gas Appliances) to
allow sh t down d ring an emergency or ro tine
servicing. The installation m st be tested for gas
so ndness. Details are given in IGE/UP/2.
1.5 ELECTRICAL SUPPLY
Not applicable on this appliance.
1.6 WATER SUPPLY
Not applicable on this appliance.
1.7 TOTAL RATED HEAT INPUT -
NATURAL and PROPANE GAS
EQUIPMENT
Ventilation Rate Req ired
m
3
/ min ft
3
/min
Range, Unit Type 17 600
Pastry Oven 17 600
Fryer 26 900
Grill 17 600
Steak Grill 26 900
Boiling Pan 17 600
Steamer 17 600
Sterilizing Sink 14 500
Bains Marie 11 400
Tea/ Coffee Machine 8.5 - 14 300 - 500
UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER
ARE NOT TO BE ADJUSTED BY THE INSTALLER
MODEL WIDTH
mm DEPTH mm HEIGHT mm WEIGHT kg WEIGHT lbs
G1518 (P) 700 600 505 60 132
G1528 (P) 900 600 505 82 180
1.1 MODEL NUMBERS, NETT WEIGHTS
and DIMENSIONS
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NATURAL PROPANE
G1528(P) Main B rner
X - Lighter
Amal 250
R'shaw 22
Amal 90
R' shaw 16
G1518(P) Main B rner Amal 320 Amal 130
NATURAL GAS TAP
MANIFOLD 17.5 7
PROPANE EITHER 37 14.8
BURNER INLET 15 6
TEST POINT
LOCATION mbar inches w.g.
Description No. Off
Bench Leg 4
Leg Bolt (M8 x 30) 4
Grill Fixing Screw (M6 x 20) 12
Washer (M8) 4
Spring Washer (M6) 12
KEY TO FIXING DIMENSIONS (mm)
Model A X Y Z
G1518 (P) 580 150 52 385
G1528 (P) 786 150 52 385
1.8 INJECTOR SIZES -
NATURAL and PROPANE GAS
1.9 GAS PRESSURE
A spring-loaded governor with Rc
1
/
2
(
1
/
2
" BSP)
connection is s pplied as a loose item. This m st
be fitted to NATURAL gas appliances ONLY.
A governor is not req ired on PROPANE models.
A press re test point is located on the tap manifold
and may be accessed by removing the control panel.
Another press re test point is located in close
proximity to the b rner injectors at the rear of the nit.
1.10 BURNER ADJUSTMENTS
1.10.1 To Adjust
a) Fit a s itable press re ga ge to the test point and
light the grill. Cons lt the User's Instr ctions for the
lighting proced re.
b) With BOTH BURNERS at the FULL FLAME
position, adj st the press re if necessary. The
val es may be located in Section 1.9.
c) Check that all b rner ports cross light satisfactorily.
d) T rn the control to the LOW FLAME position and
check that the flame intensity red ces.
1.10.2 Low Flame Setting
The gas control is provided with a LOW FLAME
setting. Check that this f nctions satisfactorily. In the
event of adj stment being necessary, follow the
proced re in section 3.6.2.
1.11 FLAME FAILURE
THERMOCOUPLE POSITION
The thermoco ple sensing tip sho ld be mo nted
5mm below the b rner plaq es for rob st operation.
SECTION 2 - ASSEMBLY and
COMMISSIONING
2.1 UNPACKING
2.1.1 G ill Unit
Unpack the nit and check that all components are
ndamaged. Parts s pplied loose (1 off each) are as
specified in the contents list below. -
B ande D ip Plate B ande Plate
Wi e Plate D ip T ay
Gas Gove no (Natu al Gas Only)
Appliance Mounting Accesso ies
The mo nting method will have been decided at the
time of ordering. The option chosen will be s pplied in
a separate pack or carton.
GRILL MOUNTING CHECK LISTS
Impo tant Note
When mo nting the grill on bench legs, the placement
s rface sho ld be constr cted of a non-comb stible
material.
2.1.2 Bench Leg Assembly Inst uctions
Bench legs are fitted to the grill nderside sing the
fixings provided. It is recommended that these be
fitted when commencing assembly. This operation is
best facilitated by placing the nit on its back.
The kit comprises the following parts -
Each leg is fixed by three M6 screws to
the grill nderside. It may then be
positioned and sec red to the bench or
worktop with an M8 bolt fed from
beneath the desired s rface into the
threaded leg boss.
X
Y
Z
A
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PARTS LIST
Description No. Off
LH S pport (A) 1
Shelf (B) 2
RH S pport (C) 1
Front Skirt (D) 1
Adj stable Foot 4
M5 x 10mm Screws 14
M6 x 12mm Screws 4
M5 Shakeproof Washer 14
M6 Shakeproof Washer 4
2.1.3 Floo Stand Assembly Inst uctions
a) Fix both shelves (B) to the end s pports (A & C)
sing the M5 screws provided.
b) Fix the front skirt (D) to the end s pports (A & C)
sing the M5 screws provided.
c) Screw the adj stable feet into the sockets in the
end s pports and level the stand.
d) Lift the grill on to the stand. Sec re it with the fo r
M6 screws provided, thro gh the holes in the front
skirt and the l gs in the end s pports.
e) Holes are provided in the stand foot pads to
facilitate floor fixing.
2.1.4 Wall B acket
Impo tant
The wall m st be capable of s pporting the f lly
assembled grill nder normal conditions of se. Fixing
m st be made in s ch a way as to achieve a rigid
s pport, i.e. If the wall is of brick constr ction then it
m st be s itably pl gged. No.8 x 50mm wood screws
may be sed in this case. For breeze block or similar
constr ction, fixing arrangements sho ld follow
so nd b ilding practices.
Hold the wall bracket against the wall in the desired
position. Ens re that the top s rface is horizontal in
both directions. Use the bracket as a template to
mark the fixing hole positions. Drill and pl g the wall
to accomodate fixt re of the bracket.
Having sec red the bracket in position, place the nit
on it and sec re by locating the base holes. Fix p
thro gh the bracket into the base of the grill.
2.1.5 Installing The Appliance
Having selected the position of the nit and its mode
of mo nting, extend the gas s pply and prepare a
s itable gas position connection point. Ens re that a
gas isolating cock is fitted in the s pply at a
convenient and accessible position adjacent to the
grill.
On NATURAL gas appliances, fit the governor
s pplied to the inlet connection on the grill and make
the final connection to the nit.
2.2 GAS CONNECTION
Connect the appliance to the appropriate gas s pply
(NATURAL or PROPANE ). See Section 1.9 for gas
press res.
2.3 CONNECTION TO ELECTRICAL SUPPLY
Not applicable to these appliances.
2.4 CONNECTION TO WATER SUPPLY
Not applicable to these appliances.
2.5 PRE-COMMISSIONING CHECK
(Ref IGE/UP/1) Press re test the gas installation for
so ndness and p rge any air from the s pply.
2.5.1 Soundness Checking and Re-Assembly
Whilst the grill is lit test all integral gas carrying joints
and components for so ndness, sing a s itable leak
detection fl id (soap sol tion).
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T rn off gas control tap, remove press re ga ge and
replace the test point sealing screw ens ring a gas
tight joint is made.
Re-assemble all panels and components removed
d ring installation and commissioning, also place drip
tray, wire grid and brander plate in position.
2.6 INSTRUCTION TO USER
Hand over the User's Instr ctions and ens re that the
ser nderstands the instr ctions for lighting,
cleaning and correct se of the appliance. Point o t
the location of the gas isolating cock which may
req ire to be sed in an emergency.
Advise the User that the grill nit and its installation
sho ld be serviced and inspected reg larly as
recommended by the local Gas Region, for
contin ing safe and efficient operation.
Inform the User also, that any smell emitted from the
new appliance sho ld disappear q ickly.
It is also be pointed o t that overhead extraction nit
filters and their respective drip trays m st be
maintained in good condition. Excessive fat deposits
which collect are a serio s fire risk to nderlying nits
as hot fat may drip down and catch fire.
SECTION 3 - SERVICING and
COMMISSIONING
Gene al Note
Before carrying o t any inspection, servicing or
exchange of gas carrying components, TURN OFF
GAS AT THE ISOLATING COCK and remove the
brander plate and toast grid.
When re-assembling, replace the parts in the reverse
order to dismantling, nless otherwise specified.
After carrying o t any servicing or exchange of gas
carrying components -
ALWAYS TEST FOR GAS SOUNDNESS.
3.1 GAS CONVERSION CHECK LIST
To conve t f om NATURAL to PROPANE gas -
Change Injectors
Adj st Low Flame setting
Remove the governor and adj st the inlet press re
accordingly
Change Data Plate
To conve t f om PROPANE to NATURAL gas -
Change Injectors
Adj st the low flame setting
Add the governor and adj st the inlet press re
accordingly
Change Data Plate
For detailed proced res, refer to the appropriate
sections of this doc ment.
3.2 REMOVAL OF PANELS
3.2.1 Cont ol Panel
Undo the fixing at the panel base and ease the panel
o tward at the bottom then downward to release the
top locating pins. Replace in reverse order.
3.2.2 Uppe F ont Facia
This is removed by taking away the control panel as
detailed in Section 3.2.1.
Undo the two fixings at the panel base and ease it
o tward before raising to clear the top edge. Replace
all parts in reverse order.
3.2.3 Top and RH Oute Side Panel
Remove the three fixings located at the rear of the
fl e o tlet grille. Lift the panel slightly at the rear and
withdraw rearward from the front locating pins.
Replace in reverse order.
To remove the RH side, ndo the two top and bottom
fixings and withdraw.
3.2.4 Rea Panel and Chambe
a) Remove the top panel as detailed in Section 3.2.3.
b) Undo the internal top fixings and those in the lower
exterior to remove the o ter panel.
c) The lower inner panel will slide o t toward the rear.
d) Replace in reverse order.
3.3 BURNERS
3.3.1 To Remove The Main Bu ne
a) Remove the top panel as detailed in Section 3.2.3.
b) Lift o t the b rner fl e g ide.
c) Unhook the plaq e g ard noting that the g ard is
not symmetrical with respect to locating hooks.
d) Undo the three fixings which sec re the b rner
t be to the back plate. Take care to retain the
al mini m sealing rings.
e) P ll the b rners forward so the b rner retaining
clips clear the fixing within the front b rner s pport.
f) Replace all components in reverse order. Ens re
that the b rner retaining clips are correctly loacted
at the front end.
3.3.2 To Remove The
C oss Lighting Bu ne (G1528 only)
a) Remove the top panel as detailed in Section 3.2.3.
b) Disconnect compression joint on gas s pply pipe
to cross-lighter.
c) Undo the fixings which sec re the cross-lighter
bracket to the back plate. Remove the b rner.
d) P ll o t the jet.
e) Replace in reverse order.
3.4 TO REMOVE MAIN BURNER INJECTOR
a) Remove the b rner as detailed in Section 3.3.1.
b) Unscrew the injector and withdraw.
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G1518 (P)
G1528 (P)
Nat ral
11.0 mbar
11.8 mbar
Propane
23.5 mbar
30.0 mbar
3.5 FLAME FAILURE THERMOCOUPLE
The thermoco ple sensing tip sho ld be mo nted
5mm below the b rner plaq es for rob st operation.
a) Remove the pper front facia and controls as
detailed in Section 3.2.
b) Undo the n t which sec res the thermoco ple to
the bracket.
c) Undo the n t which sec res the thermoco ple to
the gas tap.
d) Withdraw the thermoco ple and replace.
3.6 GAS TAP
3.6.1 Se vicing
To Remove the cont ol, p oceed as follows:
a) P ll off the control knob and remove the facia
panel.
b) Undo the n t which sec res the b rner feed pipe to
the control.
c) Remove the hex bolts which sec re the control to
the gas pipe.
d) Manoe vre the control in a manner enabling the
thermoco ple to be removed.
e) Withdraw the control. When replacing, ens re that
the sealing gasket is in a serviceable condition and
check gas so ndness.
To Clean and Reg ease
f) Remove the fixings which retain the niting cover. At
the same time, hold the cover against the internal
spring press re.
g) Caref lly withdraw the niting cover complete with
the operating spindle.
h) Withdraw the exposed rod, spring, brass and
sealing washer. Be caref l not to lose any parts.
j) Withdraw the pl g and clean with a soft rag. Also,
clean the mating s rfaces in the control body.
Sparingly re-grease the pl g with an approved heat
resistant grease.
Re-assemble in reverse order taking care with the
central pin assembly. Fit the spring to the pin first,
then the brass washer and finally the sealing washer.
Ens re that the sealing washer fits sn gly into the
recess at the bottom of the pl g and when re-fitting
the operating spindle, that the niting pin engages in
the slot in the pl g.
3.6.2 Adjusting the Low Flame Setting
The LOW FLAME setting is adj stable by means of a
screw on the front of the control. If it is necessary to
adj st the flame, adopt the following proced re.
a) T rn the adj sting screw f lly clockwise as far as it
will go and nscrew it a q arter to a third of a t rn.
b) Light both b rners and t rn the controls to the
LOW FLAME setting. Cons lt the User's
Instr ctions for lighting proced re.
c) Caref lly adj st the screw for satisfactory
operation. T rning the screw anti-clockwise will
increase the flame and vice versa.
d) B rner press res for low flame settings sing the
press re test points near the b rner injectors,
located behind the rear panel.
Note
These val es refer to the condition with both b rners
on low sim ltaneo sly.
Low Flame Setting Screw
3.7 GOVERNOR
This applies to NATURAL GAS appliances only.
The type of governor sed will normally req ire little
servicing. The air breather hole sho ld be checked
reg larly for dirt blockage.
Always re-check the press re at the test point after
governor maintenance.
SECTION 4 - SPARES
When ordering spares, always q ote the appliance
type and serial n mber. This information will be fo nd
on the data badge attached to the appliance. An
accompanying doc ment gives details of spare parts
available and lists the code n mbers to be sed when
ordering the specific parts req ired.
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