Fastech Ezi-SPEED ESD-30-C User manual

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Table of contents
1. Safety Pre-cautions ...................................................................................................................................5
※ Before operation......................................................................................................................................5
※Precautions.................................................................................................................................................5
2. Characteristics.................................................................................................................................................9
2.1 Part number.............................................................................................................................................9
2.2 Combinations....................................................................................................................................... 10
2.3 Checking the parts ............................................................................................................................ 12
3. Specifications and dimensions of the drive ................................................................................... 13
3.1 Specifications ....................................................................................................................................... 13
3.2 Dimensions ........................................................................................................................................... 15
4. Specifications and dimensions of the motor................................................................................. 16
4.1 Specifications ....................................................................................................................................... 16
4.2 Dimensions ........................................................................................................................................... 17
4.3 Characteristics of motor torque................................................................................................... 19
5. Specifications and dimensions of the gearhead.......................................................................... 21
5.1 Specifications ....................................................................................................................................... 21
5.2 Dimensions ........................................................................................................................................... 22
6. Installing and wiring ................................................................................................................................. 27
6.1 Cautions on installations................................................................................................................. 27
6.2 External wiring diagram .................................................................................................................. 28
6.3 Installing the combination parallel shaft gearhead ............................................................ 29
6.3.1 Installing the gearhead.............................................................................................................................. 29
6.3.2 Removing / changing the gearhead.................................................................................................... 30
6.3.3 Fixing method of load................................................................................................................................ 30
6.3.4 Rotation direction of gearhead and transmission efficiency.................................................... 31
6.3.5 Life time of Gearhead and Service factor.......................................................................................... 32
6.3.6 Maximum permissible torque of gearhead ...................................................................................... 32

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6.3.7 Permissible overhung load and permissible thrust load............................................................ 33
6.4 Installing the combination hollow shaft gearhead ............................................................. 34
6.4.1 Checking the parts....................................................................................................................................... 34
6.4.2 Cautions on operations ............................................................................................................................. 35
6.4.3 Mounting motor and gearhead............................................................................................................. 36
6.4.4 Installing............................................................................................................................................................ 37
6.4.5 Rotation direction of gearhead and transmission efficiency.................................................... 42
6.4.6 Maximum permissible torque of gearhead ...................................................................................... 42
6.4.7 Permissible overhung load and permissible thrust load............................................................ 43
7. Setting and Operation............................................................................................................................. 44
7.1 Exterior and names ........................................................................................................................... 44
7.2 Rotation direction switch................................................................................................................ 45
7.3 Connecting............................................................................................................................................ 46
7.3.1 Connection the power supply ................................................................................................................ 46
7.3.2 Connecting the motor................................................................................................................................ 48
7.3.3 Ground connection...................................................................................................................................... 48
7.3.4 Connecting the I/O signals ...................................................................................................................... 49
7.4 Operating............................................................................................................................................... 54
7.4.1 Connecting ...................................................................................................................................................... 54
7.4.2 Inputting the power .................................................................................................................................... 55
7.4.3 Operating ......................................................................................................................................................... 55
7.4.4 Reading of 7-Segment............................................................................................................................... 56
7.5 Operating by I/O signals ................................................................................................................ 57
7.5.1 Operating ......................................................................................................................................................... 57
7.5.2 Operating with multiple speeds ............................................................................................................ 58
8. Convenient functions ............................................................................................................................... 61
8.1 Function list .......................................................................................................................................... 61
8.2 Setting and 7-segments display.................................................................................................. 63
8.3 Parameter list....................................................................................................................................... 70

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8.4 Display on the drive.......................................................................................................................... 73
8.5 Setting the operation data ............................................................................................................ 76
8.6 Setting the acceleration time and deceleration time......................................................... 77
8.7 Setting of torque limit ..................................................................................................................... 78
8.8 Lock of setting data.......................................................................................................................... 78
8.9 Limiting the setting range of the rotation speed................................................................ 78
9. System diagram.......................................................................................................................................... 80
9.1 System diagram.................................................................................................................................. 80
10. Troubleshooting and remedial actions.......................................................................................... 81
10.1 Alarm..................................................................................................................................................... 81
10.2 Warning ............................................................................................................................................... 84
10.3 Troubleshooting and remedial actions .................................................................................. 84
10.4 Regular inspection .......................................................................................................................... 87
11. Option (Sold separately)....................................................................................................................... 88
12. Reference .................................................................................................................................................... 90
12.1 CE marking ......................................................................................................................................... 90
12.2 Installing and wiring method in compliance EMC Directive ........................................ 91
Manual version : [ver1.1]
Provided GUI version : N/A

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1. Safety Pre-cautions
※Before operation
•Thank you for your purchasing the FASTECH’s Ezi-SPEED product.
•This manual describes handling, maintenance, repairing, diagnosis and troubleshooting of Ezi-
SPEED.
•Before operating Ezi-SPEED, thoroughly read this manual for safety.
•After reading this manual, please keep this manual near Ezi-SPEED so that any user can read the
manual whenever needed.
※Precautions
•General Pre-cautions
•Contents of this manual are subjected to change without prior notice for functional
improvement, change of specifications or user’s better understanding. Thoroughly read the
manual provided with the purchased Ezi-SPEED
•When the manual is damaged or lost, please contact with FASTECH’s agents or our company at
the address on the last page of the manual.
•Our company is not responsible for a product breakdown due to user’s dismantling for the
product, and such a breakdown is not guaranteed by the warranty.
•Safety Pre-cautions
•Before installation, operation and repairing the Ezi-SPEED, thoroughly read the manual and fully
understand the contents, before operating the Ezi-SPEED please fully understand the mechanical
characteristics of the product, related safety information and precautions.
•This manual divides safety precautions into Attention and Warning.
Attention
If user does not properly handle the product, the user may seriously or slightly
injured and damages may occur in the machine.
Warning
If user does not properly handle the product, a dangerous situation (Such as an
electric shock) may occur resulting in death or serious injuries.

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•Although precaution is only a Attention, a serious result could be caused depending on the
situation. Please follow safety precautions.
•Checking the product
Attention
Check if the product is damaged or parts are missing.
Otherwise, the machine may get damaged or the user may get injured.
Semiconductor device was used in Drive. Be careful handling.
Static electricity will result in the drive damage.
Motor and drive are sure to ground for prevent product damage from electric
shock or static electricity.
•Installing
Attention
Please carry the Ezi-SPEED carefully.
Otherwise, the product may get damaged or user’s foot may get injured by
dropping the product.
Use non-flammable materials such as metal in the place where the Ezi-
SPEED is to be installed.
Otherwise, a fire may occur.
When installing several Ezi-SPEED in a sealed place, install a cooling fan to
keep the ambient temperature of the product as 40℃ or lower.
Overheating may cause fore or other accidents.
Warning
Installation, connection, operation, inspection and troubleshooting should
be carried out by qualified personnel.
Otherwise, a fire or other kinds of accidents may occur.
•Wiring
Attention
Keep the rated range of input voltage for Ezi-SPEED drive.
Otherwise, a fire or other kinds of accidents may occur.
Cable connection should be following the wiring diagram.
Otherwise, a fire or malfunction of machine may occur.
Connecting the motor and drive

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Use a connection cable (Option) when extending the wiring distance the motor
and drive.
Prevent leakage current
Stray capacitance exists between the drive’s cable and other cables, the earth
and the motor, respectively. A high-frequency current may leak out through
such capacitance having a determental effect on the surrounding equipment.
The actual leakage current depends on the drive’s switching, the length of
wiring between the drive and motor, and so on. When connecting and earth
leaksge breaker, use the products offering resistance against high frequency
current.
Warning
Before connecting cables, check if input power is off
Otherwise, an electric shock or a fire may occur.
The case of this Ezi-SPEED is installed from the ground of the internal
circuit by the condenser. Please Ground the Ezi-SPEED.
Otherwise, an electric shock or a fire may occur and a cause of malfunction of
machine.
•Operating and setting change
Attention
If a protection function (Alarm) occurs, firstly remove its cause and then
release (Alarm reset) the protection function.
If you operate continuously without removing its cause, the machine may get
damaged or the user may get injured.
Do not change free input to ON during motor operated
Motor will be stop and holding power will be lost. The machine may get
damaged or the user may get injured.
Make all input signals to OFF before supply input voltage to Ezi-SPEED
drive.
The machine may get damaged or the user may get injured by motor
operation.
All parameter values are set by default factory setting value. Change this
value after reading this manual thoroughly.
Otherwise, the machine may get damaged or other kinds of accidents may occ

-8-
ur.
Cautions when using low temperature environment.
When an ambient temperature is low, since the load torque may increase by oil
seal or viscosity increment of grease used in the gearhead, the output torque
may decrease or overload alarm may generate. However, as time passes, the oil
seal or grease is warmed up, and the motor can be driven without generating
and overload alarm.
Noise elimination measures
Porovide noise elimination measures to prevent a motor or drive malfunction
casued by external noise. For more effective elimination of noise, use a shielded
I/O cable or attached ferrite core if a non-shielded cable is used.
•Repairing and checking
Warning
Stop to supply power to the main circuit and wait sufficient time before
checking or repairing this Ezi-SPEED
Electricity remaining in the condenser may cause of electric shock.
Do check and repair after a minute.
Do not change cabling while power is being supplied.
Otherwise, the user may get injured or the product and machine may get
damaged.
Do not reconstruct the Ezi-SPEED
Otherwise, an electric shock may occur or the product and machine get damag
ed. And the reconstructed product cannot get after service.
Conduct insulation resistance measurement or dielectric strength test
separately on the motor and the drive.
Conducting the insulation resistance measurement or dielectric strength test
with the motor and drive coneected may result in damage to the product.
Grease prevent measures
A small amount of grease may come out from the gearhead. If there is concern
over possible environmental damage resulting from the leakage of grease,
install an oil tray or similar prevention deivce. Oil leakage may lead to problem
in customer’s equipment or products.

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2. Characteristics
2.1 Part number

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2.2 Combinations
Standard Motor and Drive Combinations
Unit Part Number
Motor Part Number
Drive Part Number
Ezi-SPEED-60-S-30-C
ESM-60-S-30
ESD-30-C
Ezi-SPEED-80-S-60-C
ESM-80-S-60
ESD-60-C
Ezi-SPEED-90-S-120-C
ESM-90-S-120
ESD-120-C
Ezi-SPEED-104-S-200-C
ESM-104-S-200
ESD-200-C
Ezi-SPEED-104-S-400-C
ESM-104-S-400
ESD-400-C
Gearhead Mounted Motor and Drive Combinations
Unit Part Number
Motor Part
Number
Drive Part
Number
Gearhead Part
Number
Gear
Ratio
Ezi-SPEED-60-H-30-C-R5-P
ESM-60-H-30
ESD-30-C
ESG-60-H-R5-P
1:5
Ezi-SPEED-60-H-30-C-R5-H
ESG-60-H-R5-H
Ezi-SPEED-60-H-30-C-R10-P
ESG-60-H-R10-P
1:10
Ezi-SPEED-60-H-30-C-R10-H
ESG-60-H-R10-H
Ezi-SPEED-60-H-30-C-R15-P
ESG-60-H-R15-P
1:15
Ezi-SPEED-60-H-30-C-R15-H
ESG-60-H-R15-H
Ezi-SPEED-60-H-30-C-R20-P
ESG-60-H-R20-P
1:20
Ezi-SPEED-60-H-30-C-R20-H
ESG-60-H-R20-H
Ezi-SPEED-60-H-30-C-R30-P
ESG-60-H-R30-P
1:30
Ezi-SPEED-60-H-30-C-R30-H
ESG-60-H-R30-H
Ezi-SPEED-60-H-30-C-R50-P
ESG-60-H-R50-P
1:50
Ezi-SPEED-60-H-30-C-R50-H
ESG-60-H-R50-H
Ezi-SPEED-60-H-30-C-R100-P
ESG-60-H-R100-P
1:100
Ezi-SPEED-60-H-30-C-R100-H
ESG-60-H-R100-H
Ezi-SPEED-60-H-30-C-R200-P
ESG-60-H-R200-P
1:200
Ezi-SPEED-60-H-30-C-R200-H
ESG-60-H-R200-H
Ezi-SPEED-80-H-60-C-R5-P
ESM-80-H-60
ESD-60-C
ESG-80-H-R5-P
1:5
Ezi-SPEED-80-H-60-C-R5-H
ESG-80-H-R5-H
Ezi-SPEED-80-H-60-C-R10-P
ESG-80-H-R10-P
1:10
Ezi-SPEED-80-H-60-C-R10-H
ESG-80-H-R10-H
Ezi-SPEED-80-H-60-C-R15-P
ESG-80-H-R15-P
1:15
Ezi-SPEED-80-H-60-C-R15-H
ESG-80-H-R15-H
Ezi-SPEED-80-H-60-C-R20-P
ESG-80-H-R20-P
1:20

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Unit Part Number
Motor Part
Number
Drive Part
Number
Gearhead Part
Number
Gear
Ratio
Ezi-SPEED-80-H-60-C-R20-H
ESG-80-H-R20-H
Ezi-SPEED-80-H-60-C-R30-P
ESG-80-H-R30-P
1:30
Ezi-SPEED-80-H-60-C-R30-H
ESG-80-H-R30-H
Ezi-SPEED-80-H-60-C-R50-P
ESG-80-H-R50-P
1:50
Ezi-SPEED-80-H-60-C-R50-H
ESG-80-H-R50-H
Ezi-SPEED-80-H-60-C-R100-P
ESG-80-H-R100-P
1:100
Ezi-SPEED-80-H-60-C-R100-H
ESG-80-H-R100-H
Ezi-SPEED-80-H-60-C-R200-P
ESG-80-H-R200-P
1:200
Ezi-SPEED-80-H-60-C-R200-H
ESG-80-H-R200-H
Ezi-SPEED-90-H-120-C-R5-P
ESM-90-H-120
ESD-120-C
ESG-90-H-R5-P
1:5
Ezi-SPEED-90-H-120-C-R5-H
ESG-90-H-R5-H
Ezi-SPEED-90-H-120-C-R10-P
ESG-90-H-R10-P
1:10
Ezi-SPEED-90-H-120-C-R10-H
ESG-90-H-R10-H
Ezi-SPEED-90-H-120-C-R15-P
ESG-90-H-R15-P
1:15
Ezi-SPEED-90-H-120-C-R15-H
ESG-90-H-R15-H
Ezi-SPEED-90-H-120-C-R20-P
ESG-90-H-R20-P
1:20
Ezi-SPEED-90-H-120-C-R20-H
ESG-90-H-R20-H
Ezi-SPEED-90-H-120-C-R30-P
ESG-90-H-R30-P
1:30
Ezi-SPEED-90-H-120-C-R30-H
ESG-90-H-R30-H
Ezi-SPEED-90-H-120-C-R50-P
ESG-90-H-R50-P
1:50
Ezi-SPEED-90-H-120-C-R50-H
ESG-90-H-R50-H
Ezi-SPEED-90-H-120-C-R100-P
ESG-90-H-R100-P
1:100
Ezi-SPEED-90-H-120-C-R100-H
ESG-90-H-R100-H
Ezi-SPEED-90-H-120-C-R200-P
ESG-90-H-R200-P
1:200
Ezi-SPEED-90-H-120-C-R200-H
ESG-90-H-R200-H
Ezi-SPEED-104-H-200-C-R5-P
ESM-104-H-200
ESD-200-C
ESG-104-H-R5-P
1:5
Ezi-SPEED-104-H-200-C-R10-P
ESG-104-H-R10-P
1:10
Ezi-SPEED-104-H-200-C-R15-P
ESG-104-H-R15-P
1:15
Ezi-SPEED-104-H-200-C-R20-P
ESG-104-H-R20-P
1:20
Ezi-SPEED-104-H-200-C-R30-P
ESG-104-H-R30-P
1:30
Ezi-SPEED-104-H-200-C-R50-P
ESG-104-H-R50-P
1:50
Ezi-SPEED-104-H-200-C-R100-P
ESG-104-H-R100-P
1:100
Ezi-SPEED-104-H-200-C-R200-P
ESG-104-H-R200-P
1:200
Ezi-SPEED-104-H-400-C-R5-P
ESM-104-H-400
ESD-400-C
ESG-104-H-R5-P
1:5
Ezi-SPEED-104-H-400-C-R10-P
ESG-104-H-R10-P
1:10

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Unit Part Number
Motor Part
Number
Drive Part
Number
Gearhead Part
Number
Gear
Ratio
Ezi-SPEED-104-H-400-C-R15-P
ESG-104-H-R15-P
1:15
Ezi-SPEED-104-H-400-C-R20-P
ESG-104-H-R20-P
1:20
Ezi-SPEED-104-H-400-C-R30-P
ESG-104-H-R30-P
1:30
Ezi-SPEED-104-H-400-C-R50-P
ESG-104-H-R50-P
1:50
Ezi-SPEED-104-H-400-C-R100-P
ESG-104-H-R100-P
1:100
Ezi-SPEED-104-H-400-C-R200-P
ESG-104-H-R200-P
1:200
2.3 Checking the parts
Verify that the items listed below are included. Report any missing or damaged items to sales
office from which you purchased the parts.
Standard Motor and Drive Combinations
•Motor ............................................................................................................................................................................... 1 EA
•Drive ................................................................................................................................................................................. 1 EA
•Connection cable ........................................................................................................................................................ 1 EA
(Only models with a supplied connection cable)
•CN1 connector (5 pins) ............................................................................................................................................ 1 EA
•CN4 connector (13 pins) ......................................................................................................................................... 1 EA
•Earth screw .................................................................................................................................................................... 2 EA
•StartUp Guide .............................................................................................................................................................. 1 EA
Combination type Parallel Shaft Gearhead
•Parallel shaft gearhead ........................................................................................................................................... 1 EA
•Hexagonal socket head bolt set ....................................................................................................................... 1 SET
(Bolt, Hexagon nut, Flat washer, Spring washer, 4 pcs each)
•Key .....................................................................................................................................................................................1 EA
•Parallel shaft gearhead operation manual ...................................................................................................... 1 EA
Combination type Hollow Shaft Gearhead
•Hollow shaft gearhead.............................................................................................................................................. 1 EA
•Hexagonal socket head bolt set.......................................................................................................................... 1 SET
(Bolt, Hexagon nut, Flat washer, Spring washer, 4 pcs each)
•Assembly bolts for motor and gearhead ......................................................................................................... 4 EA

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•Safety cover .………………..............................................................................................................................................1 EA
•Assembly screw of safety cover(M3)................................................................................................................... 2 EA
•Parallel key …………………………................................................................................................................................... 1 EA
•Hollow shaft gearhead operation manual ....................................................................................................... 1 EA
3. Specifications and dimensions of the drive
3.1 Specifications
Part Number
ESD-60-S-30
ESD-80-S-60
ESD-90-S-
120
ESD-104-S-
200
ESD-104-S-
400
Rated Output
Power(Continuous)
30W
60W
120W
20W
400W
Power
supply
Input
Rated
Voltage
Single-Phase 200~240V / Three-Phase 200~240V
Permissible
Voltage
Range
±10 %
Frequency
50 / 60 Hz
Permissible
Frequency
Range
±5 %
Rated Input
Current
Single-Phase :
0.88A
Three-Phase :
0.51A
Single-Phase :
1.55A
Three-Phase :
0.90A
Single-Phase :
2.43A
Three-Phase :
1.41A
Single-Phase :
3.42A
Three-Phase :
1.97A
Single-Phase :
5.64A
Three-Phase :
3.26A
Maximum
input
Current
Single-Phase :
1.9A
Three-Phase :
1.1A
Single-Phase :
2.8A
Three-Phase :
1.7A
Single-Phase :
4.5A
Three-Phase :
2.6A
Single-Phase :
5.47A
Three-Phase :
3.16A
Single-Phase :
7.85A
Three-Phase :
4.53A
Rated Output Current
0.17 A
0.43 A
0.89 A
1.65 A
2.57 A
Rated Torque
0.096 N*m
0.191 N*m
0.382 N*m
0.637 N*m
1.27 N*m
Maximum
Instantaneous Torque
0.144 N*m
0.287 N*m
0.573 N*m
1.15 N*m
1.91 N*m
Rated Speed
3000 r/min
Speed Control Range
50~4000 r/min
Speed Regulation
0.2% or less / Conditions : 0~Rated Torque, Rated Speed, Rated Voltage,
Normal Temperature

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General specification
Operation
Environment
Temperature
0 ~ 40 °C (Non-freezing)
Humidity
35 ~ 85% (Non-condensing)
Elevation
Elevation of 1000m(3300ft) or less
Environment
No corrosive gas and dust
No used at special environment like a radioactive material,
magnetic field and a vacuum state, etc
Vibration
resistance
0.5G
Storage
Environment
Temperature
Motor : -20 ~ + 70 °C (Non-freezing)
Drive : -25 ~ + 70 °C (Non-freezing)
Humidity
35 ~ 85% (Non-condensing)
Elevation
Elevation of 3000m(10000ft) or less
Environment
No corrosive gas and dust, No splashing water and oil
No used at special environment like a radioactive material,
magnetic field and a vacuum state, etc
Transportation
Environment
Temperature
Motor : -20 ~ + 70 °C (Non-freezing)
Drive : -25 ~ + 70 °C (Non-freezing)
Humidity
35 ~ 85% (Non-condensing)
Elevation
Elevation of 10000m(33000ft) or less
Environment
No corrosive gas and dust, No splashing water and oil
No used at special environment like a radioactive material,
magnetic field and a vacuum state, etc

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3.2 Dimensions
30W, 60W, 120W Drive
200W, 400W Drive

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4. Specifications and dimensions of the motor
4.1 Specifications
Specifications
Item
Unit
ESM-60-H-
30
ESM-80-
H-60
ESM-90-
H-120
ESM-104-
H-200
ESM-104-
H-400
Rated Output
Power(Continuous)
W
30
60
120
200
400
Rated Torque
N-m
0.096
0.191
0.382
0.637
1.27
Rated Output
Current
A
0.17
0.43
0.89
1.60
2.31
Rated Speed
r/min
3000
Permissible Load
Inertia Moment
  
0.5
1.8
5.8
5.8
8.75
Inertia Moment
  
0.086
0.234
0.61
0.66
0.66
Weight
Kg
0.5
0.8
1.3
2.4
2.4
Length
mm
62
74
94
156
156
Permissible
Overhung Load
10mm from
Shaft : [N]
70
120
160
160
170
20mm from
Shaft : [N]
100
140
170
160
170
Promissible Thrust
Load
N
Please don’t thrust load. An unavoidable situation, please
keep thrust load less than 50% of motor weight.
General specifications
Item
Motor
Insulation Resistance
100MΩor more when DC500V Mega tester is applied between
coil and case after continuous operation under normal
temperature and humidity.
Dielectric Strength
Sufficient to withstand when 1500VAC, 60Hz applied between
coil and case for 1 minute after continuous operation under
normal temperature and humidity.
Temperature Rise
The temperature rise od the coil is 60℃max. and that of the
case surface is 50℃max. measured by thomocouple after rated
continuous operation under normal temperature and humidity.

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Operation
Environment
Temperature
0 ~ +40℃
Humidity
85% or less
Environment
No corrosive gas and dust
Storage
Environment
Temperature
-20 ~ +70℃
Humidity
85% or less
4.2 Dimensions
ESM-60-H-30
ESM-80-H-60

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ESM-90-H-120
ESM-104-H-200
ESM-104-H-400

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4.3 Characteristics of motor torque
30W
60W
120W

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200W
400W