Fayat Group DYNAPAC F1800C Manual

OPERATION & MAINTENANCE
Paver Finisher
F1800C
Type 910
02-0516
4812018414

www.dynapac.com

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Table of contents
V Preface ..................................................................................... 1
1 General safety instructions ........................................................................ 2
1.1 Laws, guidelines, accident prevention regulations ..................................... 2
1.2 Safety signs, signal words ......................................................................... 3
"Danger"! ............................................................................................... 3
"Warning" ! ............................................................................................. 3
"Caution" ! .............................................................................................. 3
"Note" ! ................................................................................................... 3
1.3 Other supplementary information ............................................................... 3
1.4 Warnings .................................................................................................... 4
1.5 Prohibitive symbols .................................................................................... 6
1.6 Protective equipment ................................................................................. 7
1.7 Environmental protection ........................................................................... 8
1.8 Fire prevention ........................................................................................... 8
1.9 Additional information ................................................................................ 9
2 CE identification and Declaration of Conformity ...................................... 10
3 Guarantee conditions ............................................................................... 10
4 Residual risks ........................................................................................... 11
5 Sensibly predictable incorrect usage ....................................................... 12
A Correct use and application ................................................... 1
B Vehicle description ................................................................. 1
1 Application ................................................................................................. 1
2 Description of assemblies and functions .................................................... 2
2.1 Vehicle ....................................................................................................... 3
Construction ........................................................................................... 3
3 Danger zones ............................................................................................. 7
4 Safety devices ............................................................................................ 8
5 Technical data, standard configuration .................................................... 10
5.1 Dimensions (all dimensions in mm) ......................................................... 10
5.2 Allowed angle of rise and slope ............................................................... 11
5.3 Permissible approach angle ..................................................................... 11
5.4 Weights (all weights in t) .......................................................................... 12
5.5 Capacity data ........................................................................................... 13
5.6 Travel drive/traction unit ........................................................................... 14
5.7 Engine EU 3A / Tier 3 (o) ......................................................................... 14
5.8 Engine EU 4 / Tier 4f (o) .......................................................................... 14
5.9 Hydraulic system ...................................................................................... 14
5.10 Material compartment (hopper) ................................................................ 15
5.11 Material transfer ....................................................................................... 15
5.12 Material distribution .................................................................................. 15
5.13 Screed lifting device ................................................................................. 16
5.14 Electrical system ...................................................................................... 16
5.15 Permissible temperature ranges .............................................................. 16

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6 Identification points ...................................................................................17
6.1 Warning signs ...........................................................................................20
6.2 Information signs ......................................................................................23
6.3 CE marking ...............................................................................................25
6.4 Instructive symbols, prohibitive symbols, warning symbols .....................26
6.5 Danger symbols .......................................................................................27
6.6 Further warnings and operating instructions ............................................28
6.7 Identification label for the paver finisher (41) ........................................29
6.8 Explanation of 17PIN serial number .........................................................30
6.9 Engine type plate ......................................................................................31
7 EN standards ............................................................................................32
7.1 Continuous sound pressure level .............................................................32
7.2 Operating conditions during measurement ..............................................32
7.3 Vibration acting on the entire body ...........................................................33
7.4 Vibrations acting on hands and arms .......................................................33
7.5 Electromagnetic compatibility (EMC) .......................................................33
C10.18 Transportation........................................................................ 1
1 Safety regulations for transportation ..........................................................1
2 Transportation on low-bed trailers ..............................................................2
2.1 Preparations ...............................................................................................2
3 Securing the load .......................................................................................4
3.1 Prepare the low loader ...............................................................................4
3.2 Driving onto the low-bed trailer ...................................................................5
3.3 Lashing equipment .....................................................................................6
3.4 Loading .......................................................................................................7
3.5 Preparing the vehicle ..................................................................................8
4 Securing the load .......................................................................................9
4.1 Securing at the front ...................................................................................9
Fasten lashing chains at the front ..........................................................9
4.2 Securing at the rear ..................................................................................10
Fasten lashing chains ..........................................................................10
4.3 After transportation ...................................................................................11
Protective roof (o) .................................................................................12
5 Transportation ..........................................................................................15
5.1 Preparations .............................................................................................15
5.2 Driving mode ............................................................................................17
6 Loading by crane ......................................................................................18
7 Towing ......................................................................................................21
8 Safely parking the vehicle ........................................................................23
8.1 Lifting the vehicle with hydraulic lifts, lifting points ...................................24
D10.18 Operation ................................................................................ 1
1 Safety regulations .......................................................................................1
2 Controls ......................................................................................................3
2.1 Operating panel ..........................................................................................3
3 Remote control .........................................................................................48

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D30.18 Operation............................................................................... 1
1 Operating elements on the paver finisher .................................................. 1
1.1 Control elements on the operator's control station ..................................... 1
Protective roof (o) .................................................................................. 2
Control platform, telescoping seat consoles .......................................... 5
Operating panel ..................................................................................... 6
Service brake ("foot brake") (o) ............................................................. 6
Seat console .......................................................................................... 7
Storage space ........................................................................................ 7
Protective roof (o) .................................................................................. 8
Windscreen wiper .................................................................................. 9
Sunshade ............................................................................................... 9
Holder for the vandalism protection facility ............................................ 9
Driver's seat, type I ............................................................................. 10
Driver's seat, type II ............................................................................ 11
Fuse box .............................................................................................. 12
Batteries ............................................................................................... 13
Main battery switch .............................................................................. 13
Hopper transport safeguard ................................................................. 14
Screed lock, mechanical ...................................................................... 14
Paving thickness indicator .................................................................. 15
Auger lighting (o) ................................................................................. 16
LED working light (o) ........................................................................... 17
Mechanical height adjustment, auger (o) ............................................. 18
Sensor rod / sensor rod extension ....................................................... 19
Manual separator fluid spray (o) .......................................................... 21
Separator fluid spraying system (o) ..................................................... 22
Conveyor limit switches ....................................................................... 23
Ultrasonic auger limit switches (left and right) - PLC version .............. 24
Ultrasonic auger limit switches
(left and right) - conventional version ................................................... 25
24 volt / 12 volt sockets (o) .................................................................. 26
Central lubrication system (o) .............................................................. 27
Pressure control valve for paving stop with relief ................................ 28
Lane clearer (o) ................................................................................... 29
Screed eccentric adjustment ............................................................... 30
Push roller crossbar, adjustable .......................................................... 31
Push roller damping, hydraulic (o) ....................................................... 32
Fire extinguisher (o) ............................................................................. 33
First-aid kit (o) ...................................................................................... 33
Rotary beacon (o) ................................................................................ 34
Illuminated balloon (o) ......................................................................... 35
Installation and operation ..................................................................... 36
Maintenance ........................................................................................ 37
Replacing the lamp .............................................................................. 37

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D40.18 Mode of operation .................................................................. 1
1 Preparing for operation ...............................................................................1
Required devices and aids .....................................................................1
Before starting work (in the morning or when starting paving) ...............3
Check list for the machine operator .......................................................3
1.1 Starting the paver finisher ..........................................................................6
Before starting the paver finisher ...........................................................6
"Normal" starting ....................................................................................6
External starting (starting aid) ................................................................9
After starting .........................................................................................12
Observe indicator lamps ......................................................................12
Battery charge indicator (2) ..................................................................12
Error message (3) ................................................................................12
Oil pressure indicator lamp for the diesel engine (4) ............................12
1.2 Preparation for transportation ...................................................................14
Driving and stopping the paver finisher ................................................16
1.3 Preparations for paving ............................................................................17
Separator fluid ......................................................................................17
Screed heater system ..........................................................................17
Direction marks ....................................................................................18
Loading/conveying material .................................................................20
Filling function ......................................................................................20
1.4 Starting for paving ....................................................................................22
1.5 Checks during paving ...............................................................................23
Paver function ......................................................................................23
Quality of the layer ...............................................................................23
1.6 Interrupting/terminating operation ............................................................25
During breaks in paving (e.g. delay due to material trucks) .................25
During longer breaks (e.g. lunch break) ...............................................25
When work is finished ..........................................................................27
2 Malfunctions .............................................................................................28
2.1 Error code display and query for engine ..................................................28
2.2 Error code display and query for travel drive computer ............................30
2.3 Problems during paving ............................................................................31
2.4 Malfunctions on the paver finisher or screed ............................................33
E10.18 Set-up and modification ........................................................ 1
1 Special notes on safety ..............................................................................1
2 Distribution auger .......................................................................................3
2.1 Height adjustment ......................................................................................3
2.2 Auger width extension and material shaft with protective cover
(optional equipment) ...................................................................................5
Push roller crossbar, adjustable .............................................................6
Hopper scraper ......................................................................................7
2.3 Crossbeam guide .......................................................................................8
3 Screed ........................................................................................................9
4 Electrical connections .................................................................................9
5 Limit switch ...............................................................................................11

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5.1 Auger limit switches (left and right) - mount PLC version ........................ 11
5.2 Auger limit switches (left and right) - mount conventional version ........... 12
F10 Maintenance ............................................................................ 1
1 Notes regarding safety ............................................................................... 1
F20.18 Maintenance review ............................................................... 1
1 Maintenance review ................................................................................... 1
F31.18 Maintenance - conveyor ........................................................ 1
1 Maintenance - conveyor ............................................................................. 1
1.1 Maintenance intervals ................................................................................ 3
1.2 Points of maintenance ............................................................................... 4
Chain tension, conveyor (1) ................................................................... 4
Conveyor drive - drive chains (2) ........................................................... 6
Conveyor deflectors / conveyor plates (3) ............................................. 7
F40.18 Maintenance - auger assembly ............................................. 1
1 Maintenance - auger assembly .................................................................. 1
1.1 Maintenance intervals ................................................................................ 3
1.2 Points of maintenance ............................................................................... 5
Auger drive chains (1) ............................................................................ 5
Auger box (2) ......................................................................................... 7
Seals and sealing rings (3) .................................................................... 8
Outer auger bearing (4) ......................................................................... 9
Mounting screws - outer augur bearing Check tightening (5) ................ 9
Auger blade (6) .................................................................................... 10
F50.18 Maintenance - engine assembly ........................................... 1
1 Maintenance - engine assembly ................................................................ 1
1.1 Maintenance intervals ................................................................................ 3
1.2 Points of maintenance ............................................................................... 6
Engine fuel tank (1) ............................................................................... 6
Engine lube oil system (2) .................................................................... 7
Engine fuel system (3) .......................................................................... 9
Engine air filter (4) ............................................................................... 11
Engine cooling system (5) ................................................................... 12
Engine drive belt (6) ............................................................................. 14

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F60.18 Maintenance - hydraulic system ........................................... 1
1 Maintenance - hydraulic system .................................................................1
1.1 Maintenance intervals ................................................................................4
1.2 Points of maintenance ................................................................................6
Hydraulic oil tank (1) ..............................................................................6
Suction/return flow hydraulic filter (2) .....................................................8
Ventilation filter .......................................................................................8
High-pressure filter (3) ...........................................................................9
High-pressure filter (4) .........................................................................10
Pump distribution gear (5) ....................................................................11
Bleeder ................................................................................................12
Hydraulic hoses (6) ..............................................................................13
Marking hydraulic hoses / storage period, period of use ......................15
Auxiliary flow filter (6) ...........................................................................16
F70.18 Maintenance - drive units ...................................................... 1
1 Maintenance - drive units ...........................................................................1
1.1 Maintenance intervals ................................................................................3
1.2 Points of maintenance ................................................................................6
Chain tension (1) ....................................................................................6
Bottom plates (2) ....................................................................................9
Rollers (3) .............................................................................................10
Planetary gear (4) ................................................................................11
Screw connections ...............................................................................12
F82.18 Maintenance - electrical system............................................ 1
1 Maintenance - electrical system .................................................................1
1.1 Maintenance intervals ................................................................................3
1.2 Points of maintenance ................................................................................4
Batteries (1) ............................................................................................4
Recharging the batteries ........................................................................5
Alternator (2) ..........................................................................................6
Insulation faults ......................................................................................8
Cleaning the alternator ...........................................................................9
Drive belts ...........................................................................................10
2 Electrical fuses .........................................................................................12
2.1 Main fuses ................................................................................................12
2.2 Fuses in main terminal box ......................................................................13
Relays in main terminal box .................................................................15
F90.18 Maintenance - lubricating points ........................................... 1
1 Maintenance - lubricating points .................................................................1
1.1 Maintenance intervals ................................................................................2
1.2 Points of maintenance ................................................................................3
Central lubrication system (1) ................................................................3
Bearing points (2) ...................................................................................7

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F100 Tests, stopping ....................................................................... 1
1 Tests, checks, cleaning, stopping .............................................................. 1
1.1 Maintenance intervals ................................................................................ 2
2 General visual inspection ........................................................................... 3
3 Check that the bolts and nuts fit firmly ....................................................... 3
4 Inspection by an expert .............................................................................. 4
5 Cleaning ..................................................................................................... 5
5.1 Cleaning the hopper ................................................................................... 6
5.2 Cleaning the conveyor and auger .............................................................. 6
5.3 Cleaning optical or acoustic sensors ......................................................... 7
6 Preserving the paver finisher ..................................................................... 8
6.1 Shutdowns for up to 6 months ................................................................... 8
6.2 Shutdowns lasting from 6 months to 1 year ............................................... 8
6.3 Recommissioning the machine .................................................................. 8
7 Environmental protection, disposal ............................................................ 9
7.1 Environmental protection ........................................................................... 9
7.2 Disposal ..................................................................................................... 9
8 Bolts - torques .......................................................................................... 10
8.1 Standard metric threads - strength class 8.8 / 10.9 / 12.9 ....................... 10
8.2 Fine metric threads - strength class 8.8 / 10.9 / 12.9 ............................... 11
F110.18 Lubricants and operating substances ............................... 1
1 Lubricants and operating substances ........................................................ 1
1.1 Capacities .................................................................................................. 3
2 Operating substance specifications ........................................................... 4
2.1 Notes on diesel fuel ................................................................................... 4
2.2 Drive engine TIER III (o) fuel specification ................................................ 4
2.3 Drive engine TIER IV (o) - fuel specification .............................................. 4
2.4 Engine - lubricating oil ................................................................................ 5
2.5 Cooling system .......................................................................................... 5
2.6 Hydraulic system ........................................................................................ 5
2.7 Pump distribution gear ............................................................................... 5
2.8 Pump distribution gear, as of s/n 3309, 3510 ff. ........................................ 5
2.9 Drive unit planetary gear ............................................................................ 6
2.10 Auger box .................................................................................................. 6
2.11 Grease ...................................................................................................... 6
2.12 Hydraulic oil ............................................................................................... 7

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