FCC BBQ CHES'S Special 4.1 Specification sheet

Sare  u  cookin!
FCC-G-19000-41 / K104BGD1
MANUAL
Installation, use, maintenance and safety
! OUTDOORUSEONLY
READTHEMANUAL, FOLLOWTHE
ASSEMBLYINSTRUCTIONSSTEPBY
STEP. GETTOKNOWYOURGRILL
ANDTHESAFETYINSTRUCTIONS
BEFOREUSINGTHEAPPLIANCE!
REGISTER THE BBQ FOR
EXTENDED WARRANTY:
WATCH BBQ ASSEMBLY
ON VIDEO HERE:

Contents
Warnings ..........................................................................................................................................3
Technical Data ...............................................................................................................................4
Read before assembly .............................................................................................................5
Parts list ............................................................................................................................................6
Exploded Drawing .......................................................................................................................7
Hardware ..........................................................................................................................................7
Assembly instructions ..............................................................................................................8
Connecting gas ........................................................................................................................16
Gas leak test - To be done before using the grill .....................................................17
Last check ......................................................................................................................................18
Lighting instructions ................................................................................................................19
Maintenance ..............................................................................................................................20
Advice, tips and safety ....................................................................................................22
Troubleshooting .........................................................................................................................23
Consumer Contact ..................................................................................................................24

WARNINGS!
●ACCESSIBLE PARTS OF THE GRILL BECOME VERY HOT
DURING USE. KEEP CHILDREN AND OTHERS WHO NEED
SUPERVISION AT A SAFE DISTANCE.
●THE GRILL IS INTENDED FOR OUTDOOR USE ONLY IN WELL-
VENTILATED AREAS.
●LEAK TESTS (SEE PAGE 17) MUST ALWAYS BE CARRIED OUT
BEFORE THE GRILL IS USED AND WHEN REPLACING THE
GAS CONTAINER. ALSO PERFORM A LEAK TEST IF THE
PRODUCT HAS NOT BEEN IN USE FOR A LONG TIME AND IN
ADVANCE OF A NEW BARBECUE SEASON. ALWAYS CHECK
THE GAS HOSE FOR DAMAGE AND CRACKS BEFORE USING
THE BARBECUE.
●NEVER BARBECUE IN CLOSED ROOMS OR UNDER ROOFS,
AS THIS MAY LEAD TO A LACK OF OXYGEN.
●FAILURE TO FOLLOW THE INSTRUCTIONS PROVIDED CAN
IMPLY A RISK OF SERIOUS INJURY TO PERSONNEL AND
FIXED INSTALLATIONS.
●REBUILDING / MODIFYING THE BARBECUE CAN CAUSE
DANGER AND WILL INVALIDATE THE WARRANTY.
●ALWAYS SUPERVISE THE BARBECUE DURING USE AND KEEP
SUITABLE EXTINGUISHING EQUIPMENT WITHIN REACH.
THE GRILL SHOULD NOT BE OPERATED BY INTOXICATED
PERSONS.
●THE BARBECUE MUST NOT BE USED IN PLACES THAT ARE
BELOW NORMAL GROUND LEVEL. GAS CAN ACCUMULATE
AND REPRESENT A DANGER OF EXPLOSION. GAS
ACCUMULATION CAN ALSO CAUSE OXYGEN DEFICIENCY.
●THE BARBECUE MUST BE CLEANED REGULARLY AND
THOROUGHLY TO PREVENT UNCONTROLLED GREASE FIRE.
READ MORE ABOUT GREASE FIRE ON PAGE 22.
ALSO READ PAGE 24 FOR MORE ADVICE AND TIPS ON GRILLING AND SAFETY.
WARNINGS!
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Tekniske data
Total Heat input: 17 kW
Gas consumption: 1238 gram/hour
Gascylinder (not included): Use standard cylinder approved for use in the Nordic Region.
Even though butane and propane gas can be used, we recommend propane for use in the
Nordic Region. Approved hoses and regulators are available from most outlets selling gas
equipment.
Perform the gas leak test as instructed on page 17 before using the product.
NB! Gas hoses used for this product must not exceed 120 cm in length.
Technical Data
CY, CZ, DK, EE, FI, FR,
HU, LT, IT, NO, NL, SE, SI,
SK, RO, HR, TR, BG, IS,
LU, MT
Ø 0.92 mm main burner
Ø 0.88 mm side burner
G30(Butane
G31(Propane)
and their mixtures
I3B/P(30)
The product is manufactured in accordance with European Gas Appliances Regulation (EU) 2016/426
ONLY THE GAS TYPE AND GAS CATEGORY LISTED IN
THE RATING LABEL IS TO BE USED ON YOUR APPLIANCE.
!
DESTINATION OF
COUNTRIES TO USE
GAS TYPEVALVE SIZE GAS CATEGORY
4
h: 116 cm
w: 138cm d: 60 cm

Read before assenbly
A screwdriver and adjustable/allen wrench (not provided)
is necessary when assembling the BBQ.
The BBQ should be assembled by two persons.
Make sure that all parts and screws are included and that they are
undamaged before assembling the product.
If the grill is damaged during transport, do not assemble the grill
before contacting your dealer or [e-mail].
Transport damage to parts, varnish or enamel must be reported to
the dealer or [e-mail] before the grill is installed and
used.
Please note that some parts may be located in the Styrofoam to
protect the part during transport. If parts are missing, first check
the packaging carefully.
Compare the parts list with the contents of the box. Do not
assemble this grill if there is damages or parts are missing, contact
your dealer or [email protected]om.
Remove all remnants of packaging material and any plastic wrap
from the grill.
●FOLLOW THE ORDER IN THIS MANUAL TO AVOID INCORRECT ASSEMBLY.
PARTS OF THE ASSEMBLY WILL REQUIRE HEAVY LIFTING WHICH
SHOULD BE PERFORMED BY TWO PEOPLE TOGETHER, TO AVOID
PERSONAL INJURY AND DAMAGE TO THE GRILL. SOME METAL PARTS
MAY BE SHARP, WEAR PROTECTIVE GLOVES.
●POWER TOOLS SHOULD NOT BE USED TO ASSEMBLE THE GRILL.
TOOLS WITH TOO MUCH FORCE CAN DAMAGE THE SURFACE
TREATMENT ON SCREWS, DAMAGE ENAMELLED / LACQUERED PARTS
OF THE GRILL, AS WELL AS LOOSEN PRE-ASSEMBLED NUTS.
●IF THE PRODUCT'S VARNISH OR ENAMEL IS DAMAGED DURING
ASSEMBLY, WE RECOMMEND THAT THE DAMAGE BE TREATED
IMMEDIATELY TO AVOID LATER RUST DAMAGE. SUITABLE HEAT-
RESISTANT VARNISH CAN BE ORDERED FROM [e-mail].
!
FOLLOW THESE INSTRUCTIONS CAREFULLY TO AVOID
SERIOUS PERSON INJURY OR DAMAGE TO YOUR BARBECUE.
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Parts list
CODE DESCRIPTION QTY
LID 
THERMOMETER 
THERMOMETERBEZEL 
LIDSCREW 
LIDHANDLE 
LIDBUFFER 
WARMINGRACK 
CASTIRONGRID 195MM 
HEATDISTRIBUTIONPANEL 
 BURNERCLIP 
 MAINTUBEBURNER 4
 FIREBOXBACKCOVER 
 GREASECUPHOLDER 
 GREASETRAYCUP 
 GREASETRAY 
 SIDEBURNERLIDAXIS 
 SIDEBURNERLID 
 SIDEBURNERCOOKINGGRID 
 SIDEBURNERASSEMBLY 
 SIDEBURNERBASE 
 SIDEBURNERCONNECTIONBAR 
 SIDEBURNERIGNITIONNEEDLE 
 SIDEBURNERNOZZLE 
 SIDEBURNERCONNECTIONPIPE 
 SIDEBURNERTABLE 
 SIDELOWPANELLEFT 
 DOORMAGNET 
 CART FRONT BEAM 
CODE DESCRIPTION QTY
 REAR LOW PANEL 
 BOTTOM PANEL 
 SIDE LOW PANEL RIGHT 
 DOORSPINDLE 
 DOORSTOPPER 
 CARTTRIANGURSUPPORTBRACKET 
 WHEELPLUG 
 WHEELCASTOR 
 DOOR 
 DOORHANDLE 
 SIDEBURNERKNOB 
 MAIN BURNER KNOB 
 DOORHINGE 
 CONTROLPANEL 
 CONTROLPANELORNAMENT 
 GASCONNECTIONNOZZLE 
 GASCONNECTIONFIXATION 
 GASCONNECTIONPIPE 
 GASPIPEASSEMBLY 
 MAINBURNERGASVALVE 
 SIDEBURNERGASVALVE 
 INNERCONTROLPANEL 
 CONTROLPANELLEFTCONNECTION
BAR 
 CONTROLPANELRIGHTCONNECTION
BAR 
 BARRIERSTRIPFORCASTIRONGRIDS 
 LEFTSIDETABLE 
 INSERTSYSTEMBASICGRILLMGS 
 INSERTSYSTEMROUNDGRILLØ 305MM 
 GASCONNECTIONNOZZLEADAPTOR 
6

A
C
B
D
Exploded drawing
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1.
2.
Assembly
8

Assembly
3.
4.
4 x B4 x B
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Assembly
5.
6.
10

Assembly
4 x B4 x B
2 x D2 x D
2 x B2 x B
7.
8.
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2 x D2 x D
2 x B2 x B
Assembly
9.
10.
12

Assembly
11.
12.
2 x C
1 x A
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Assembly
13.
14.
22
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The Flying Culinary Circus
Our story
In 2005 four talented young chefs left for New York, asked to cook at an event in Central Park.
They enjoyed working together and the guests really appreciated the food. One of the guests was so
enthusiastic he booked the four chefs for another event in Los Angeles.
The idea of “The Flying Culinary Circus” was created.
Fast forward – The chefs have now travelled to more than 65 countries all over the world. Royalties as
well as celebrities have enjoyed the culinary concept the chefs oer tremendously. But, as the chefs say
“it’s not about how famous our guests are, it is all about sharing the fun of cooking».
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FOLLOW THESE INSTRUCTIONS CAREFULLY
TO AVOID SERIOUS DAMAGE TO YOUR BBQ
AND CAUSE PERSONAL INJURY.
HOSE
•Connect the gas hose to the gas inlet on the grill. Tighten well.
•Install the regulator and hose. Follow the installation instructions that
came with the controller set.
•Do not use sealing tape, glue or liquid on the connection.
•Gas hoses used for this product must not be longer than 120 cm.
•Check the gas hose regularly for cracks, damage and rot. Never use a
damaged gas hose.
REGULATOR
•Check that all controls on the control panel are in the OFF position
before connecting the regulator to the gas cylinder.
•Connect the regulator to the gas cylinder according to your regulator
and the cylinder dealer’s instructions.
•We recommend propane gas for use in the Nordic countries, but
butane can also be used. Butane is poorly suited for low temperatures.
•Check that the regulator is not damaged.
•Check that the gas container is on a firm, level surface and is lower
than the gas inlet on the grill.
•Use an approved gas cylinder that fits the regulator.
Cylinders of 10 kg or more are recommended.
ALWAYS PERFORM A LEAK TEST
BEFORE USING THE BARBECUE!
Connecting gas
1. Thread the hose all the way into the gas nipple.
2. Place the hose clamp 0.5 - 1 cm from the end of the
hose.
3. Use a socket wrench (size 7), wrench (size 7) or
screwdriver to tighten the hose clamp and tighten well.
4. IMPORTANT! A gas leak test must be performed as
described on next page before using the barbecue.
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!
!
1. Extinguish all live flames, heat sources and cigarettes in the area
where the leak test is to be performed..
2. Turn all controls on the grill to the OFF position.
3. Set the regulator to the OFF position and connect it to the gas
tank.
4. Spray the leaking spray (or brush the soap mixture) on all joints
and connections on the gas container, regulator, the entire hose
and all valves on the barbecue.
5. Open the gas supply on the regulator and carefully check for bubbles in any of
the places where the spray mixture is applied.
6. IF BUBBLES OCCUR,
CLOSE THE GAS SUPPLY
AND TIGHTEN ALL
CONNECTIONS / JOINTS.
THEN DO A NEW TEST.
THE BARBECUE MUST
NOT BE USED UNTIL YOU
ARE SURE THERE ARE NO
LEAKS. GAS LEAK CAN
CAUSE UNCONTROLLED
FIRE WHICH MAY
INJURY PERSONS, FIXED
INSTALLATIONS AND
YOUR BARBECUE.
7. If detected leakage cannot be rectified, do not attempt to cure leakage but
consult your dealer or FCC BBQ Products support at [e-mail]
for help in solving the problem.
!
BEFORE USING THE BARBECUE,
A LEAK TEST MUST BE CARRIED OUT!
●LEAK TEST MUST BE DONE REGULARLY AND EVERY TIME THE GAS
CONTAINER, REGULATOR OR HOSE IS REPLACED.
●ALSO TEST BEFORE NEW BARBECUE SEASON AND IF THE BARBECUE HAS
NOT BEEN USEDFOR A WHILE.
Never check for leaks by using an open flame, use
a leak spray or alternatively a soapy water mixture
(two parts dishwashing soap and one part water).
Gas Leak Test
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Last Check
PLACEMENT OF THE BBQ
GOOD ADVICE
FINAL CHECK
• Ensure that the BBQ is placed at least 150cm in all directions from house walls,
trees, plants and other flammable materials or liquids when in use.
• Do not place the BBQ under a roof or overhang.
• Ensure the BBQ is placed where there is plenty of ventilation.
• Do not BBQ below normal ground level.
• Check that the control knobs work
normally.
• Check that the gas hose is free of
cracks and damage (it should always
be done before using the BBQ)
• Check that the gas cylinder and
hose do not come into contact with
hot objects.
• A CLEAN BBQ WORKS BETTER,
causes less smoke and will last
longer.
• PREHEAT THE BBQ for 5 minutes
at full power prior to placing food
on the BBQ. This gives a better
result, and cuts BBQing time.
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Lighting Instructions
●IF THE BURNER DOES NOT IGNITE, TURN THE SWITCHES TO THE OFF
POSITION (CLOSE THE GAS SUPPLY) AND WAIT 5 MINUTES BEFORE TRYING
TO IGNITE AGAIN.
●IF THE GRILL STILL DOES NOT LIGHT WITH NORMAL OR MANUAL METHOD,
READ THE TROUBLESHOOTING TABLE OR CONTACT YOUR DEALER.
LIGHTING INSTRUCTIONS
1. Open the lid. The lid must always be open when the grill is lit.
2. Check that all controls are in the "OFF" position. Open valve control on gas
container.
3. To create a spark you must push the control knob in and hold in this position for
3-5 seconds to allow gas flow and then turn to the left to” HI”. It can spark to the
burner lighting tube. You will hear a “snap” from the igniter and you will also see
a 3”-5” orange flame coming from the burner lighting tube at the left side of the
burner. Continue to hold the burner control knob in for two seconds after the
“snap”, this will allow gas to flow completely down the burner tube and insure
ignition.
4. When the burner is alight, adjacent burners will cross light when their controls are
turned to “HI”. At “HI” setting the burner flame should be approximately 12-20mm
long with a minimum of orange flame. Turn the gas control fully anticlockwise for
minimum setting.
When the burner is lit, the next burner can be lit in the same way. Light the remaining
burners as needed.
TIP: Preheat the grill for about 10-15 minutes at maximum temperature. After
preheating, turn all burners to the ”LO” position for the best possible cooking result.
If the burners do not light up after 5 seconds, put all the switches in the “OFF” position
and close the regulator on the gas cylinder.
Wait for 5 minutes. Repeat the procedure above.
MANUAL LIGHTING
If the electric ignitor of the appliance does not work or you like to light the appliance
manually using a long match or a fireplace lighter:
Do not lean over the grill while lighting!
1. Make sure all switches are in the ”OFF” position.
2. Open the lid. The lid must always be open when the grill is lit.
3. Open the gas from the gas container with the regulator.
4. Light a long match / fire place lighter and put it in the
lighting hole on the left or right side of the grill grate.
5. Push the control knob closest to the ignition hole and turn
the switch to the left.
6. Make sure the burner ignites and stays lit.
7. Adjacent burners can be ignited by pushing the switch in and turn it to the left.
If the burners do not light up after 5 seconds, put all the switches in the “OFF” position
and close the regulator on the gas cylinder.
Wait for 5 minutes. Repeat the procedure above.
!
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KEEP THE FIREBOX, FLAME TAMERS, COOKING GRATE
AND ACCESSORIES CLEAN TO AVOID GREASE FIRES.
IF A GREASE FIRE OCCUR
In case of grease fire, if possible close the gas
supply on the regulator / barbecue and
disconnectthe regulator. In the event of a minor
grease fire,wait until the fire goes out on its
own. In the eventof a major grease fire, use a
suitable extinguishing agent (CO2 appliance,
fire blanket, etc.) and tryto suffocate the fire.
NB! NEVER USE WATER TO EXTINGUISH A
GREASE FIRE.
HOW TO AVOID GREASE FIRE
Check the drip tray (15) grease cup (14) after
each grilling and clean regularly with a nylon
brush and dishwashing detergent. How often it
will be necessary to clean will depend on how
much and type of food is grilled. To simplify
cleaning we recommend adding cat litter and/or
aluminum foil on the drip tray.
Clean the grill grate after grilling with a grill
brush and, if necessary, with soap and water.
Clean flame tamers after grilling with a grill
brush and, if necessary, with soap and water.
In case of visible accumulation of grease and
food residue in the firebox, remove these with a
plastic scraper or using a nylon brush, water and
dish soap.
During preheating, check that there are no signs
of irregular flames. When grilling foods with
much fat or oil, pay extra attention. Feel free
to use trays in aluminum foil to prevent large
amounts from running down on flame tamers
Maintenance
and on the grease tray.
Do not leave the barbecue when it is lit and close
the gas supply as soon as possible if there is a
sign of a grease fire.
MAINTENANCE OF THE BARBECUE
•Check regularly that the burners are
burning correctly.
•Remove the grill grate and flame tamers
•Light the barbecue in the normal way.
•Turn the control from low to high. Check
if there is a difference in strength, and
that the flame is clear and blue. The flame
should not be orange.
If the burner behaves abnormally, read the
troubleshooting table.
•Remove grease and old food debris on the
burners with a nylon brush and check that
no holes in the burner are clogged.
MAINTENANCE OF THE BURNERS
1. All controls must be in OFF mode. Check
that the gas supply is switched off and the
regulator is disconnected from the gas
container.
2. Remove the cooking grate, flame tamers
and drip tray.
3. Remove the screws on the burner, use a
screwdriver.
4. Carefully lift the burners out of the valve
outlet.
5. Use a nylon brush to clean the outside of
the burner.
6. Clean blocked passages / channels by using
a metal string or e.g. bending a paper clip.
7. Check that insects, cobwebs etc. do not
block the inside of the burner. In that case,
remove this.
8. Check if the burner is damaged. Small holes
and corrosion can occur with normal use
of the grill. Are there cracks or holes, the
burner should be replaced with a new one.
9. After cleaning, place the burner in place
and screw it on.
10. Replace flame tamers, grease trays and grill
grate.
!NB: DO NOT USE WATER TO
EXTINGUISH GREASE FIRE!
CLEAN THE GRILL REGULARLY TO
AVOID GREASE FIRES.
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