FCC BBQ FCC-XG-19600NO3 User manual

!OUTDOOR USE ONLY
READTHEMANUAL, FOLLOWTHEASSEMBLY
INSTRUCTIONSSTEPBYSTEP. GETTOKNOWYOUR
BARBECUEANDTHESAFETYINSTRUCTIONSBEFORE
USINGTHEAPPLIANCE!
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BARBECUE
ASSEMBLY VIDEO
USER MANUAL
Assembly, maintenance and safety
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EXTENDED WARRANTY
FCC-XG-19600NO3 / FCC-XG-19600NO4 / BG03-300A

WHO ARE WE?
The Flying Culinary Circus is the world’s first traveling cooking
group. In 2005 Trond, Hans-Kristian, Mathias, and Tor, went to
New York. A journey that ended up being an adventure of
a lifetime. With 65 countries and 300,000 hours of culinary
experience in the Chef whites, we have developed, designed, and
produced a wide range of grills and accessories that add something
new and unique to the grill range in the Nordic region.
Something we have always had is great love for grilling and
barbeque as a cooking method. Whether we have a garden party,
enjoy summer evenings in the park, cater for famous guests on
the French Riviera or simply just go on a cabin trip, barbecue and
grilling is in the center. It´s fantastic flavors, it´s tough, it´s cool and
it’s love for the most amazing cooking method in the world!
2024 will be the seventh year for FCC BBQ, and we´re very
proud and humble for the success and what we as a company have
achieved. For all of FCC BBQ products, the common denominator
is high quality and functionality at a good price. We want to inspire
the world trough cooking. Just as our vision:
Share the fun of cooking!
THESTORYOFFCC
2

Hans-Kristian, Mathias, Trond and Tor
3

CONTENTS
The story of FCC...........................................................................................2
Warnings ...........................................................................................................5
Technical Data ...............................................................................................6
Read before assembly ................................................................................7
Parts List ...........................................................................................................8
Exploded Drawing.........................................................................................9
Assembly Instructions ...............................................................................10
Moving the grill .............................................................................................17
Regulator and Hose - Connecting the gas ........................................18
Check for leaks before using the barbecue .....................................19
Last Check ...................................................................................................20
Lighting Instructions ...................................................................................21
Maintenance ................................................................................................22
Advice, tips and safety .............................................................................24
Troubleshooting ..........................................................................................25
Consumer Contact ....................................................................................28
4

WARNINGS!
●ACCESSIBLE PARTS OF THE BARBECUE BECOME VERY HOT DURING USE.
KEEP CHILDREN AND OTHERS WHO NEED SUPERVISION AT A SAFE DISTANCE.
●THE BARBECUE IS INTENDED FOR OUTDOOR USE ONLY IN
WELL-VENTILATED AREAS.
●LEAK TESTS (SEE PAGE 19) MUST ALWAYS BE CARRIED OUT BEFORE THE
BARBECUE IS USED AND WHEN REPLACING THE GAS CYLINDER. ALSO PERFORM
A LEAK TEST IF THE PRODUCT HAS NOT BEEN IN USE FOR A LONG TIME AND IN
ADVANCE OF A NEW BARBECUE SEASON. ALWAYS CHECK THE GAS HOSE FOR
DAMAGE AND CRACKS BEFORE USING THE BARBECUE.
●NEVER GRILL IN CLOSED ROOMS OR UNDER ROOFS, AS THIS MAY LEAD TO
A LACK OF OXYGEN.
●FAILURE TO FOLLOW THE INSTRUCTIONS PROVIDED CAN IMPLY A RISK OF
SERIOUS INJURY TO PERSONNEL AND FIXED INSTALLATIONS.
●REBUILDING/MODIFYING THE BARBECUE CAN CAUSE DANGER AND WILL
INVALIDATE THE WARRANTY.
●ALWAYS SUPERVISE THE BARBECUE DURING USE AND KEEP SUITABLE
EXTINGUISHING EQUIPMENT WITHIN REACH. THE BARBECUE SHOULD NOT BE
OPERATED BY INTOXICATED PERSONS.
●THE BARBECUE MUST NOT BE USED IN PLACES THAT ARE BELOW NORMAL
GROUND LEVEL. GAS CAN ACCUMULATE AND REPRESENT A DANGER OF
EXPLOSION. GAS ACCUMULATION CAN ALSO CAUSE OXYGEN DEFICIENCY.
●THE BARBECUE MUST BE CLEANED REGULARLY AND THOROUGHLY TO
PREVENT UNCONTROLLED GREASE FIRE.
READ MORE ABOUT GREASE FIRE ON PAGE 22.
●ALSO READ PAGE 24 FOR MORE ADVICE AND TIPS ON GRILLING AND SAFETY.
!
FIRST TIME USE – GRILL BURN-OFF
BEFORE USING THE BARBECUE FOR THE FIRST TIME, IT IS IMPORTANT TO COMPLETE A
BURN-OFF. FIRE UP THE BARBECUE AND OPERATE FOR A MINIMUM OF 15 MINUTES ON
MAX TEMPERATURE TO BURN-OFF THE UNIT. THIS WILL “HEAT CLEAN” THE INTERNAL
COMPONENTS, DISSIPATE ODORS AND RID IT OF ANY FOREIGN MATTER.
5

TECHNICALDATA
Total Heat input: 8.2kw (propane)
Gas consumption: 547gram/hour
Gas cylinder (not included): Use standard cylinder approved for use in the Nordic Region.
Even though butane and propane gas can be used, we recommend propane for use in the Nordic
Region. Approved hoses and regulators are available from most outlets selling gas equipment.
NB! Gas hoses used for this product must not exceed 120 cm in length.
Ø 0.75 mm Main Burner G(Butane G Propane)
and their mixtures
IB/P(30)
The product is manufactured in accordance with
European Gas Appliances Regulation (EU) 2016/426
USE ONLY GAS TYPE AND GAS CATEGORY ENTERED IN THIS MANUAL.
!
DESTINATION OF
COUNTRIES TO USE GAS TYPEVALVE SIZE GAS CATEGORY
0063-23
LUNLDKFISE, CYCZE-
ELT, LVMTSKSI,
BGISNOTR, HRROITHU
W: 144cm
D: 64cm
H: 107cm
6

READBEFOREASSEMBLY
Make sure that all parts and screws are included by comparing the parts list with the contents of the box.
Also check that everything is undamaged before assembling the product.
If the barbecue is damaged during transport, do not assemble the barbecue before contacting your
dealer or [e-mail].
Transport damage to parts, varnish or enamel must be reported to the dealer or FCC BBQ before
mounting and using the barbecue. If damage is reported after, there is a possibility that damage may have
occurred during assembly. This will not be considered as transport damage.
Please note that some parts may be located in the Styrofoam to protect the part during transport.
If parts are missing, first check the packaging carefully. Remove all remnants of packaging material
and any plastic foil from the barbecue before using the barbecue.
●FOLLOW THE ORDER IN THIS MANUAL TO AVOID INCORRECT ASSEMBLY.
PARTS OF THE ASSEMBLY WILL REQUIRE HEAVY LIFTING WHICH SHOULD
BE PERFORMED BY TWO PEOPLE TOGETHER, TO AVOID PERSONAL INJURY
AND DAMAGE TO THE BARBECUE. SOME METAL PARTS MAY BE SHARP,
WEAR PROTECTIVE GLOVES.
●POWER TOOLS SHOULD NOT BE USED TO ASSEMBLE THE BARBECUE.
TOOLS WITH TOO MUCH FORCE CAN DAMAGE THE SURFACE TREATMENT
ON SCREWS, DAMAGE ENAMELLED/LACQUERED PARTS
OF THE BARBECUE, AS WELL AS LOOSEN PRE-ASSEMBLED NUTS.
●IF THE PRODUCT'S VARNISH OR ENAMEL IS DAMAGED DURING ASSEMBLY,
WE RECOMMEND THAT THE DAMAGE BE TREATED IMMEDIATELY TO
AVOID LATER RUST DAMAGE. SUITABLE HEAT-RESISTANT VARNISH CAN BE
ORDERED FROM [e-mail].
!
FOLLOW THESE INSTRUCTIONS CAREFULLY TO AVOID SERIOUS
PERSON INJURY OR DAMAGE TO YOUR BARBECUE.
THE BARBECUE SHOULD BE ASSEMBLED ON A LEVEL SURFACE.
7

PARTSLIST
CODE DESCRIPTION QTY
HANDLE 
BAKELITEHEATSHIELD 
THERMOMETER 
THERMOMETERBASE 
RIGHTGRILL 
LEFTGRILL 
MIDDLEGRILL 
LEFTBURNER 
MIDBURNER 
 THEFIRETANK 
 RIGHTBURNER 
 COLLECTORBOX 
 RIGHTSUPPORTSIDETABLE 
 LEFTSUPPORTSIDETABLE 
 FIREBOX 
 SIDETABLE 
 CONNECTINGPTEASSEMBLY 
 KNOBBASE 
 VALVEPIPEASSEMBLY 
 OILDRIPCUP 
 IGNITION 
 CROSSBEAM 
 KNOB 
 HOOK 
 RIGHTSIDEPTE 
 BOTTOMPTE 
 LEFTSIDEPTE 
 FRONTPTE- 
 FRONTPTE- 
 FRONTPTE- 
 FRONTPTE- 
 WHEELCOVER 
 WHEELAXLE 
 WHEEL 
 CONNECTORCORRUGATEDHOSE 
 TYPEEGASCONNECTOR 
 CONNECTORBRACKET 
*NOTE: Some parts are pre-assembled.
8

EXPLODEDDRAWING
HARDWARE
CODE DESCRIPTION QTY CODE DESCRIPTION QTY
AST.x Screw  H M Butterfly Nut 
BM Washer  I MxScrew 
CMx Screw  J M Locking Nut 
DM Spring Washer  K M Washer 
FM Washer  L Hexagonal Wrench 
GMx Screw  M Allen Wrench 
9

1
2
ASSEMBLY
Fix the left and right side panels (25) (27) of the frame to the left
and right sides of the frame bottom plate (26) with screws A.
Fix the frame front cross (22) to the left and right side
panels of the frame with screws A as shown.
25
27 1PC
1PC
26 1PC
A4PCS
A
25 27
26
AA
10

3
4
ASSEMBLY
9
Step 2: ᤹മ⽪⭘㷪э Aሶ䖖󰶇ࡽ⁚ằ˄22˅പᇊ൘䖖󰶇ᐖחᶯк.
Step 3: ᤹മ⽪⭘㷪э Aሶ䖖󰶇ࡽᶯ˄28˅പᇊ൘䖖󰶇ᐖחᶯ઼䖖󰶇ࡽ⁚ằкˈ⭘㷪э Aሶᐕާᤲ䫙˄24˅
പᇊ൘䖖󰶇ࡽ⁚ằк.
Fix the front panel (28) (29) (30) (31) of the frame to the left and
right side panels of the frame in sequence by screws A, and fix
the tool hook (24) to the front cross of the frame with screws A.
Fix the frame front cross (22) with the screw A on the other
side of the frame.
24
A
A18PCS
24 1PC
28 1PC
28
29
30
31
29 1PC
30 1PC
31 1PC
A
A
11

5
6
Pass the wheel axle (30) through the wheel (31) and the right side
of the frame, and fix it with K, J. (As shown in the figure, use the hex
wrench M1 to fix the wheel axle at the card slot and clamp it with M2.
Turn it to the left to lock it).
Fasten the wheel cover (29) into the wheel as shown.
ASSEMBLY
32 2PCS
32
34
33 K
J
34 2PCS
33 1PC
K1PC
J1PC
M(2)
M(1)
M2PCS
12

7
8
Place the frame assembly (15) on the frame as shown and secure
it with B, G and H.
Fix the side plate bracket (13) (14) to the side plate (16) with
the screw A as shown in the figure, and fix the side plate
connecting plate (17) to the (13) (14) with the screw I.
NOTE!
TWO PERSONS IS
RECOMMENDED
WHEN LIFTING
THE STOVE BODY.
ASSEMBLY
13 1PC
14 1PC
16 1PC
17 1PC
I2PCS
A8PCS
14
13
I
16
17
A
13

ASSEMBLY
9
10
Fix the handle (1) and the handle insulation pad (2) on the
lid using C,D and F.
1. Loosen the pre-assembled screws with the Allen key.
2. Carefully attach the side table to the left and right sides of
the grill body (use Allen key to lock the screw).
11PC
22PCS
C4PCS
D4PCS
F4PCS
1
2
C
D
F
14

NOTE! The pattern on the grill
surface may vary and does not
necessarily match the drawings.
ASSEMBLY
11
12
Place the grilling grate (7) in the left grilling grate (6) on the right
grilling grate (5) on the furnace body as shown in the figure.
Place the oil drip pan (20) under the furnace.
220011PPCC
2200
51PC
61PC
71PC
67
5
15

13
Use screw (A) to fix the bracket that secures the gas intake connector.
ASSEMBLY
16

MOVINGTHEGRILL
Gently lift the edge of the side table 45 degrees.
Gently pull the side table to the edge about 20mm.
Gently lower the side table and attach it to the side panel of the frame
1
2
3
Grasp the joint between the front and rear plates of the
furnace body with both hands and lift it up to push the grill.
Always fold the side table before lifting to move the grill.
4
To move the grill correctly, do the following:
IMPORTANT!
NEVER MOVE
THE GRILL BY
HOLDING THE
SIDE TABLE!
17

GASLEAKTEST
FOLLOW THESE INSTRUCTIONS CAREFULLY TO AVOID SERIOUS DAMAGE TO
YOUR BARBECUE AND CAUSE PERSONAL INJURY.
HOSE
•Connect the gas hose to the gas inlet on the barbecue. Tighten well.
•Install the regulator and hose. Follow the installation instructions that came
with the controller set.
•Do not use sealing tape, glue or liquid on the connection.
•Gas hoses used for this product must not be longer than 120 cm.
•Check the gas hose regularly for cracks, damage and rot.
Never use a damaged gas hose.
REGULATOR
•Check that all controls on the control panel are in the OFF position before
connecting the regulator to the gas cylinder.
•Connect the regulator to the gas cylinder according to your regulator and
the cylinder dealer’s instructions.
•We recommend propane gas for use in the Nordic countries, but butane
can also be used. Butane is poorly suited for low temperatures.
•Check that the regulator is not damaged.
•Check that the gas cylinder is on a firm, level surface and is lower than the
gas inlet on the barbecue.
•Use an approved gas cylinder that fits the regulator.
Cylinders of 10 kg or more are recommended.
ALWAYS PERFORM A LEAK TEST
BEFORE USING THE BARBECUE!
1. Thread the hose all the way into the gas nipple.
2. Place the hose clamp 0.5 - 1 cm from the end of the hose.
3. Use a socket wrench (size 7), wrench (size 7) or screwdriver to
tighten the hose clamp and tighten well.
4. IMPORTANT! A gas leak test must be performed as
described on next page before using the barbecue.
!
18

GASLEAKTEST
!
!
GAS LEAK TEST
1. Extinguish all live flames, heat sources and cigarettes in the area where
the leak test is to be performed.
2. Turn all controls on the barbecue to the OFF position.
3. Set the regulator to the OFF position and connect it to the gas cylinder.
4. Spray the leaking spray (or brush the soap mixture) on all joints and connections on the gas
cylinder, regulator, the entire hose and all valves on the barbecue.
5. Open the gas supply on the regulator and carefully check for bubbles
in any of the places where the spray mixture is applied.
6. IF BUBBLES OCCUR, CLOSE THE GAS SUPPLY AND TIGHTEN ALL CONNECTIONS/
JOINTS. THEN DO A NEW TEST.
THE BARBECUE MUST NOT BE USED UNTIL YOU ARE SURE THERE ARE NO LEAKS.
GAS LEAK CAN CAUSE UNCONTROLLED FIRE WHICH MAY INJURY PERSONS,
FIXED INSTALLATIONS AND YOUR BARBECUE.
7. If detected leakage cannot be rectified, do not attempt to cure leakage but consult your
dealer or FCC BBQ Products support at [email protected]om for help in solving the
problem.
BEFORE USING THE BARBECUE, A LEAK TEST MUST BE CARRIED OUT!
●LEAK TEST MUST BE DONE REGULARLY AND EVERY TIME THE GAS
CYLINDER, REGULATOR OR HOSE IS REPLACED.
●ALSO TEST BEFORE NEW GRILL SEASON AND IF THE BARBECUE HAS
NOT BEEN USED FOR A WHILE.
NEVER CHECK FOR LEAKS BY USING AN OPEN FLAME! USE A LEAK SPRAY
OR ALTERNATIVELY A SOAPY WATER MIXTURE
(TWO PARTS DISHWASHING SOAP AND ONE PART WATER).
Leak spray
!
19

LASTCHECK
PLACEMENT OF THE TABLE TOP BARBECUE
•Ensure that the barbecue is placed at least 150 cm in all directions from house
walls, trees, plants and other flammable materials or liquids when in use.
•Do not place the barbecue under a roof or overhang.
•The barbecue must be placed on a higher level than the gas cylinder (e.g. on a table).
•Make sure that the barbecue is placed in a well-ventilated place to avoid carbon
monoxide poisoning.
•The barbecue must not be used below normal ground level, as this can
lead to an explosion hazard and a risk of lack of oxygen.
FINAL CHECK
•Check that the control knobs work
normally.
•Check that the gas hose is free
of cracks and damage (it should
always be done before using the
barbecue).
•Check that the gas cylinder and
hose do not come into contact
with hot objects.
GOOD ADVICE
•KEEP THE BARBECUE CLEAN. A clean
barbecue gives better effect, less smoke, less
irregular flames and reduces the risk of fat
burning.
•PREHEAT THE BARBECUE for 10-15 minutes at
maximum temperature. After preheating, adjust
the controls according to the type of grilling and
the desired grilling result. Using too much heat
can result in burnt and overcooked food.
20