Federal Signal Corporation CAMLCD-AHD-70 User manual

Mobile Camera Systems
Installation and Operation Manual
2562397C
REV. C 812

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i
Contents
1Safety Precautions ............................................................... 1
Safety Messages to Installers of Federal Signal
Mobile Camera Systems ................................................................... 1
2An Overview of the Mobile Camera Systems..................... 3
Turnkey Systems............................................................................... 3
Customized Systems ......................................................................... 6
3Installing the Mobile Camera System ................................. 8
Installing the Rear-View Camera (CAMCCD-REARNTSC/
CAMCCD-REARPAL)..................................................................... 8
Installing the Side-View Camera (CAMCCD-SIDENTSC/
CAMCCD-SIDEPAL)..................................................................... 13
Installing the Flush-Mount Camera (CAMCCD-FLSHNTSC/
CAMCCD-FLSHPAL).................................................................... 17
Installing the Ball Camera (CAMCCD-BALLNTSC/
CAMCCD-BALLPAL) ................................................................... 22
Installing the Dome Camera (CAMCCD-DOMENTSC/
CAMCCD-DOMEPAL).................................................................. 27
Installing the Truck/Trailer Kit (CAMCABLE-TRK) .................... 31
Installing the Monitor (CAMLCD-INT-56, CAMLCD-INT-70,
CAMLCD-INT-70-B, CAMLCD-70) ..................................................32
Installing the Control Box (with the CAMLCD-70 Monitor)......... 35
4Connecting the Mobile Camera System ........................... 36

CAMLCD-INT-70 monitor, as in the CAMSET56-NTSC-2/
CAMSET56-PAL-2.........................................................................36

CAMBOX-4NTSC/CAMBOX-4PAL (as in the CAMSET70-NTSC-4/
CAMSET70-PAL-4) .......................................................................37

ii

in the CAMSET70-NTSC4B/CAMSET70-PAL4B........................ 38

CAMDVR-4-B Digital Video Recorder.......................................... 39
5Testing the System............................................................. 43
6Operating the Mobile Camera System.............................. 44

CAMLCD-INT-70 Monitor, as in the CAMSET56-NTSC-2/
CAMSET56-PAL-2......................................................................... 44

CAMBOX-4NTSC/CAMBOX-4PAL
(as in CAMSET70-NTSC-4/CAMSET70-PAL-4) ........................ 46

(as in CAMSET70-NTSC4B/CAMSET70-PAL4B)....................... 48
7Obtaining Service and Support......................................... 52
Returning a Product to Federal Signal ............................................ 52
8 Product Specications and Part Numbers....................... 54

1
1Safety Precautions
For your safety, read this manual thoroughly before installing and operat-
ing the Federal Signal Mobile Camera System. The safety messages in this
section are reminders to exercise extreme care at all times. To download
copies of the manual, go to www.fedsig.com or call the Federal Signal
Service Department at 1-800-433-9132, 7  to 5 , Monday through
Friday (Central Time).
Safety Messages to Installers of Federal Signal
Mobile Camera Systems
People’s lives depend on your proper installation of our products. It is
important to read and follow all instructions shipped with this prod-
uct. In addition, listed below are some other important safety instruc-
tions and precautions you should follow:
• To properly install a vehicular camera system, you must have a good

in the installation and use of safety warning equipment.
• The mobile camera system is only a supplement to the rear-view/side-
view mirrors of the vehicle. The system is not a substitute for the
proper use of the rear-view/side-view mirrors of the vehicle. Always
use caution when backing up.
• DO NOT install equipment or route wiring in the deployment path of
an airbag.
• When drilling into a vehicle structure, be sure that both sides of the
surface are clear of anything that could be damaged.
• Locate the camera(s), monitor, keyboard, control box, and digital
video recorder (as applicable) so the VEHICLE and SYSTEM can be
operated safely under all driving conditions.
• You should frequently inspect the camera system to ensure that it
is operating properly and that it is securely attached to the vehicle.
The front face of any installed cameras should be kept clean and
free from any accumulated dirt or grime so that the cameras may
provide the clearest image. Obstructions to the camera image limit the


2
Safety Precautions
• If a vehicle seat is temporarily removed, verify with the vehicle
manufacturer if the seat needs to be recalibrated for proper airbag
deployment.
• Do not open or service the monitor, camera element, or control box.
There are no user-serviceable parts inside. Opening or servicing any
component will void the component’s warranty.
• File these instructions in a safe place and refer to them when maintaining
and/or reinstalling the product.
Failure to follow all safety precautions and instructions may result in
property damage, serious injury, or death to you or others.

3
2An Overview of the Mobile Camera Systems
Federal Signal Mobile Camera Systems provide drivers of vehicles used in
-

when backing up or maneuvering their vehicles in environments where op-
timum visibility is important for enhanced safety. Designed exclusively for
professional applications, all Federal Signal systems and components are
built with the distinct needs of the commercial/industrial market in mind
and are backed by our two-year warranty.
Turnkey Systems
Three turnkey mobile camera systems are available:
CAMSET56-NTSC-2/CAMSET56-PAL-2
CAMSET70-NTSC-4/CAMSET70-PAL-4
CAMSET70-NTSC4B/CAMSET70-PAL4B
Each system includes a monitor, a standard rear-view camera, a camera-
to-monitor extension cable, and accessories. Components and systems that
are NTSC-compatible include “NTSC” in the part number, and those that
are PAL-compatible include “PAL” in the part number. The NTSC video
standard is primarily a North American video standard, whereas the PAL
video standard is predominantly a European video standard.
CAMSET56-NTSC-2/CAMSET56-PAL-2
This system includes:
• a 5.6"-diagonal color TFT LCD monitor (CAMLCD-INT-56)
• a high-resolution rear-view camera with infrared low-light vi-
sion capability and a microphone, with a mounting hardware kit
(CAMCCD-REARNTSC/CAMCCD-REARPAL)
• a 65.5 ft (20 m) camera-to-monitor extension cable
(CAMCABLE-20)
• an input/power/trigger wiring harness with inputs and indepen-
dent triggers for two cameras (CAMADP-INT-2)
• a monitor mounting bracket with mounting hardware
(CAMLCD-BRACKET)

4
An Overview of the Mobile Camera Systems
Features
• Support for one or two cameras—an optional additional
camera can connect to the CAM2 connector on the input/
power/trigger wiring harness
• Automatic triggering of either of two connected cameras
via individual camera trigger wires
• 
view or mirror-image view
• Easy setup with a minimum of connections
• Intuitive controls on the monitor for adjusting the picture
quality of the image and the volume of the built-in micro-
phone of the connected camera (as applicable)
• CAMCCD-REARNTSC/CAMCCD-REARPAL is IP68-
rated for challenging commercial applications that require
a waterproof and dustproof camera
CAMSET70-NTSC-4/CAMSET70-PAL-4
This system includes:
• a 7.0"-diagonal color TFT LCD monitor (CAMLCD-70)
• a high-resolution rear-view camera with infrared low-light vi-
sion capability and microphone, with a mounting hardware kit
(CAMCCD-REARNTSC/CAMCCD-REARPAL)
• a 65.5 ft (20 m) camera-to-monitor extension cable
(CAMCABLE-20)
• four individual trigger wires for each of the available camera
inputs
• a four-camera-capable control box with wired remote keyboard
that selects the image of any of the connected cameras or a split-
screen combination (CAMBOX-4NTSC/CAMBOX-4PAL)
• a monitor mounting bracket with mounting hardware
(CAMLCD-BRACKET)
Features
• Support for one to four cameras—optional additional cam-
eras can connect to one of the available inputs on the in-
cluded control box

5
An Overview of the Mobile Camera Systems
• Automatic triggering of any of up to four connected cam-
eras via individual camera trigger wires
• 
view or mirror-image view
• Easy setup with a minimum of connections
• Split-screen viewing of multiple connected cameras
• Intuitive controls on the monitor for adjusting the picture
quality of the image and volume of the built-in microphone
of the connected camera (as applicable)
• CAMCCD-REARNTSC/CAMCCD-REARPAL is IP68-
rated for challenging commercial applications that require
a waterproof and dustproof camera
CAMSET70-NTSC4B/CAMSET70-PAL4B
This system includes:
• a 7.0"-diagonal color TFT LCD monitor (CAMLCD-INT-70-B)
• a high-resolution rear-view camera with infrared low-light vi-
sion capability and a microphone, with a mounting hardware kit
(CAMCCD-REARNTSC/CAMCCD-REARPAL)
• a 65.5 ft (20 m) camera-to-monitor extension cable
(CAMCABLE-20)
• a four individual trigger wires for each of the available camera
inputs
• Input/power/trigger wiring harness with inputs and independent
triggers for four cameras (CAMADP-INT-4)
• Monitor mounting bracket with mounting hardware (CAMLCD-
BRACKET)
Features
• Support for one to four cameras—optional additional cam-
eras can connect to one of the available inputs
• Automatic triggering of any of up to four connected cam-
eras via individual camera trigger wires
• 
view or mirror-image view
• Easy setup with a minimum of connections

6
An Overview of the Mobile Camera Systems
• Split-screen viewing of multiple connected cameras
• Intuitive controls on the monitor for adjusting the picture
quality of the image and volume of the built-in microphone
of the connected camera (as applicable)
• CAMCCD-REARNTSC/CAMCCD-REARPAL is IP68-
rated for challenging commercial applications that require
a waterproof and dustproof camera
Customized Systems
           
to four cameras, and camera-to-monitor extension cables of the appropri-
ate length. (If the CAMLCD-70 is selected, either the CAMBOX-4NTSC/
CAMBOX-4PAL control box or CAMDVR-4-B digital video recorder is
also required as described under “Monitors” below.) For technical details,

Monitors
• 5.6"-diagonal monitor (CAMLCD-INT-56): up to two cameras
can be connected
• 7.0"-diagonal monitor (CAMLCD-INT-70): up to two cameras
can be connected
• 7.0"-diagonal monitor (CAMLCD-70 with CAMBOX-4NTSC/
CAMBOX-4PAL). Up to four cameras can be connected (split-
screen viewing enabled)
• 7.0"-diagonal monitor (CAMLCD-70 with CAMDVR-4-B): up
to four cameras can be connected (split-screen viewing enabled
and no triggering of individual cameras). All connected cameras
are digitally recorded to the hard disk of the video recorder
• 7.0"-diagonal monitor (CAMLCD-INT-70-B): up to four cam-
eras can be connected (split-screen viewing enabled)
Cameras
• Standard rear-view camera (CAMCCD-REARNTSC/
CAMCCD-REARPAL)
• Flush-mount camera (CAMCCD-FLSHNTSC/
CAMCCD-FLSHPAL)

7
An Overview of the Mobile Camera Systems
• Side-view camera (CAMCCD-SIDENTSC/CAMCCD-SIDEPAL)
• Ball camera (CAMCCD-BALLNTSC/CAMCCD-BALLPAL)
• Dome camera (CAMCCD-DOMENTSC/CAMCCD-DOMEPAL)
Camera-to-monitor extension cables (one per camera)
• 4 in (0.1 m) (CAMCABLE-SHORT)
• 16.5 ft (5 m) (CAMCABLE-5)
• 33 ft (10 m) (CAMCABLE-10)
• 49 ft (15 m) (CAMCABLE-15)
• 65.5 ft (20 m) (CAMCABLE-20)
• 131 ft (40 m) (CAMCABLE-40)

8
3Installing the Mobile Camera System
After unpacking the system components, examine them for damage that
may have occurred in transit. If a component has been damaged, do not at-
tempt to install or operate it. File a claim immediately with the carrier stat-
ing the extent of damage. Carefully check all envelopes, shipping labels,
and tags before removing or destroying them. Ensure that the parts listed
in the packing list are contained in the packing carton.
Installing the Rear-View Camera
(CAMCCD-REARNTSC/CAMCCD-REARPAL)
-
era with these considerations in mind:
• Although the camera is waterproof, repeatedly exposing it to direct,
high-pressure streams of water (as from a pressure washer) is not
recommended.
• The material properties and thicknesses of vehicle bodies vary widely.
       
installations. However, it is recommended that you exercise judgment
when drilling holes into vehicle surfaces.
• When drilling into a vehicle structure, be sure that both sides of the
surface are clear of anything that could be damaged. Remove all
burrs from drilled holes. To prevent electrical shorts, grommet all
drilled holes through which wiring passes. (All Federal Signal camera
systems include grommets.) Also, ensure that the mounting screws do
not cause electrical or mechanical damage to the vehicle.
• This camera is recommended for rear-view applications in heavy duty
vehicles. In most installations the trigger wire of this camera would
be connected to the reverse lights of the vehicle for automatic viewing
when the vehicle is operating in reverse. The camera is also equipped
with night-vision and audio capability.
• If the camera is to be used in a typical backup camera application,
the camera should be positioned so that the driver can obtain a wide,


9
Installing the Mobile Camera System
To install the rear-view camera, follow these steps:
Preparing to install the Rear-View Camera
1. Open the camera mounting hardware kit, which has:
• four self-tapping screws
• 
and nuts
• four plastic screw insulators
• an insulating pad
• an Allen wrench
• 
2. Use the Allen wrench to remove the sun shield and camera from
the mounting bracket so that the bracket can be used as a tem-
plate for marking drill-hole locations (Figure 1).
290A6046B
SUN SHIELD
MOUNTING BRACKET
INSULATING
PA D
2 TO 4 SELF-TAPPING SCREWS WITH
PLASTIC INSULATORS, LOCK WASHERS,
FLAT WASHERS AND NUTS
VEHICLE
CHASSIS
FLAT WASHER
LOCK WASHER
NUT
Figure 1. Rear-view camera installation
(CAMCCD-REARNTSC/CAMCCD-REARPAL)

10
Installing the Mobile Camera System
Marking and Drilling the Mounting Holes for the
Rear-View Camera
AIRBAG DEPLOYMENT
Do not install equipment or route wiring in the deployment path
of an airbag.
Failure to observe this warning will reduce the eectiveness of
the airbag or potentially dislodge the equipment, causing serious
injury.
SEAT REMOVAL PRECAUTION
If a vehicle seat is temporarily removed, verify with the vehicle
manufacturer if the seat needs to be recalibrated for proper airbag
deployment.
Failure to heed this warning could result in death or serious injury.
LOCATING OPERATORS CONTROLS
Locate the camera(s), monitor, keyboard, control box, and digital
video recorder (as applicable) so the VEHICLE and SYSTEM can
be operated safely under all driving conditions.
Failure to heed this caution could result in driver distraction or
driver error while operating the vehicle.
DRILLING PRECAUTIONS
When drilling holes, check the area into which you are drilling to
be sure you do not damage vehicle components while drilling. All
drilled holes should be deburred and all sharp edges should be
smoothed. All wire routings going through drilled holes should be
protected by a grommet or convolute/split loom tubing.
1. Use the camera mounting bracket as a guide to mark the loca-
tions of two to four mounting holes to be drilled into the vehicle
(Figure 1 on page 9). These locations should lie in the two chan-
nels on either side of the circular hole in the center of the bracket.

11
Installing the Mobile Camera System
2. Mark a location for a 3/4 in (19.0 mm) hole, typically centered
between the marked locations of the mounting holes, which will
accept the rubber grommet on the camera output cable. Once
you drill the center hole, you can route the camera output cable
through it to:
a) a camera-to-monitor extension cable that can be either:
• one CAMCABLE-SHORT/-5/-10/-15/-20/-40 or
• two CAMCABLE-SHORT/-5/-10/-15/-20 connected in
series with adapter CAMCABLE-EXT
• that is then connected to
• either the CAM1 or CAM2 input on the input/pow-
er/trigger wiring harness (CAMADP-INT-2) of the
CAMLCD-INT-56/CAMLCD-INT-70 monitor or
• one of the four camera inputs on the CAMBOX-
4NTSC/CAMBOX-4PAL control box (for use with the
CAMLCD-70 monitor) or
• one of the four camera inputs on the input/power/trigger
wiring harness (CAMADP-INT-4) of the CAMLCD-
INT-70-B
or
b) a special DVR system camera-extension cable that is con-
nected to one of the four camera inputs on the CAMDVR-4-B
3. Drill holes at the drill-position marks that are correctly sized for
the screws you are using:
a) If you are using the self-tapping screws, drill two to four
9/64 in (3.5 mm) holes.
b) If you are using the machine screws, drill two to four
13/64 in (5.2 mm) clearance holes.
4. Drill a 3/4 in (19.0 mm) hole at the mark for the camera output
cable. Smooth and deburr the hole.

12
Installing the Mobile Camera System
Mounting the Rear-View Camera
1. Install the insulating pad on the bottom of the camera mounting
bracket. If you are using the center hole in the bracket for the
camera output cable, route the cable through the hole.
2. Align the mounting bracket with the drilled mounting holes,
guide the camera output cable into the 3/4 in (19.0 mm) hole,
and secure the rubber grommet in the hole.
3. To fasten the mounting bracket to the vehicle, choose the appro-
priate screws for the mounting holes you drilled:
a) If you are using the self-tapping screws, guide each screw
through a plastic insulator, then through one of the two chan-
nels in the mounting bracket and into the drilled holes. Fas-
ten the screws tightly to the vehicle body.
b) If you are using the machine screws, guide each screw through
a plastic insulator, then through one of the two channels in the
mounting bracket into the drilled holes. On the opposite side

washer followed by the lock washer and nut. Fasten the mount-
ing hardware tightly to the vehicle body.
4. Connect a one of these camera extension cable to the camera:
• one CAMCABLE-SHORT/-5/-10/-15/-20
• two CAMCABLE-SHORT/-5/-10/-15/-20 connected in series
with adapter CAMCABLE-EXT
• one CAMCABLE-40
• special DVR cable (as applicable)
 
tape.

13
Installing the Mobile Camera System
Installing the Side-View Camera
(CAMCCD-SIDENTSC/CAMCCD-SIDEPAL)
-
era with these considerations in mind:
• Although the camera is waterproof, repeatedly exposing it to direct,
high-pressure streams of water (as from a pressure washer) is not
recommended.
• The material properties and thicknesses of vehicle bodies vary widely.
       
installations. However, it is recommended that you exercise judgment
when drilling holes into vehicle surfaces.
• This camera is recommended for installation on either the left or right
side of a vehicle. Typically, the trigger wire for the camera is connected
to the turn-signal circuit of the vehicle for automatic viewing when the
vehicle is turning. The camera is also equipped with night-vision and
audio capability.
• When drilling into a vehicle structure, be sure that both sides of the
surface are clear of anything that could be damaged. Remove all burrs
from drilled holes. To prevent electrical shorts, grommet all drilled
holes through which wiring passes (all Federal Signal cameras include
grommets). Also, ensure that the mounting screws do not cause
electrical or mechanical damage to the vehicle.
• If the camera is to be used in a typical side-view camera application,
the camera should be positioned so that the driver can obtain a wide,

To install the side-view camera, follow these steps:
Preparing to Install the Side-View Camera
1. Open the camera mounting hardware kit, which has:
• four self-tapping screws
• 
and nuts
• an Allen wrench for adjusting the orientation of the camera
cover (left or right side of vehicle)
• 

14
Installing the Mobile Camera System
2. To access the mounting holes in the base as a guide for marking
drill-position holes, remove the four screws that secure the cam-
era cover (Figure 2, step 3).
290A6047B
Figure 2. Side-view camera installation
(CAMCCD-SIDENTSC/CAMCCD-SIDEPAL
3. To verify the orientation of the camera in its housing before the
installation, connect the camera to the monitor and turn on the
system.
You can adjust the camera assembly inside the housing for either
the left or right side of the vehicle. If the image on the moni-
tor appears upside down on the preferred installation side of the
-
sembly 180 degrees. Then install it to switch the camera from a
left-side-view camera to a right-side-view camera or vice-versa.

15
Installing the Mobile Camera System
Marking and Drilling the Mounting Holes for the
Side-View Camera
AIRBAG DEPLOYMENT
Do not install equipment or route wiring in the deployment path
of an airbag.
Failure to observe this warning will reduce the eectiveness of
the airbag or potentially dislodge the equipment, causing serious
injury.
SEAT REMOVAL PRECAUTION
If a vehicle seat is temporarily removed, verify with the vehicle
manufacturer if the seat needs to be recalibrated for proper airbag
deployment.
Failure to heed this warning could result in death or serious injury.
LOCATING OPERATORS CONTROLS
Locate the camera(s), monitor, keyboard, control box, and digital
video recorder (as applicable) so the VEHICLE and SYSTEM can
be operated safely under all driving conditions.
Failure to heed this caution could result in driver distraction or
driver error while operating the vehicle.
DRILLING PRECAUTIONS
When drilling holes, check the area into which you are drilling to
be sure you do not damage vehicle components while drilling. All
drilled holes should be deburred and all sharp edges should be
smoothed. All wire routings going through drilled holes should be
protected by a grommet or convolute/split loom tubing.
1. Use the mounting base as a guide to mark the locations of four
mounting holes on the vehicle chassis and the 3/4 in (19.0 mm)
hole for the camera output cable. Once you drill this hole, you
can route the camera output cable through it to:

16
Installing the Mobile Camera System
a) a camera extension cable that can be either:
• one CAMCABLE-SHORT/-5/-10/-15/-20/-40 or
• two CAMCABLE-SHORT/-5/-10/-15/-20 connected in
series with adapter CAMCABLE-EXT
that is connected to:
• either the CAM1 or CAM2 input on the input/pow-
er/trigger wiring harness (CAMADP-INT-2) of the
CAMLCD-INT-56/CAMLCD-INT-70 monitor or
• one of the four camera inputs on the CAMBOX-
4NTSC/CAMBOX-4PAL control box (for use with the
CAMLCD-70 monitor) or
• one of the four camera inputs on the input/power/trigger
wiring harness (CAMADP-INT-4) of the CAMLCD-
INT-70-B
or
b) a special DVR system camera-extension cable that is con-
nected to one of the four camera inputs on the CAMDVR-4-B
2. Whether you are using either self-tapping or machine screws,
drill 0.116 in (3.0 mm) holes (a #32 drill bit can be used) at the
marked positions for the four mounting holes.
3. Drill a 3/4 in (19.0 mm) hole at the mark for the camera output
cable. Smooth and deburr the hole.
Mounting the Side-View Camera
1. Align the mounting base with the drilled mounting holes on the
vehicle. Guide the camera output cable into the 3/4 in (19.0 mm)
hole and secure the rubber grommet on the cable in this hole.
 
for the holes you drilled above:
a) If you are using the self-tapping screws, guide each screw
through the camera base, then into the drilled holes. Fasten
the screws tightly to the vehicle body.
b) If you are using the machine screws, guide each screw with a

the matching nut on the opposite side of the vehicle surface.
Fasten the mounting hardware tightly to the vehicle body.