Fender Deluxe 90 User manual

DELUXE 90
p/n 022-6702-020 (120V)
SERVICE MANUAL
CONTENTS:
Notices
Specifications
Parts lists:
PCB assembly
Chassis assembly
Cabinet assembly
End item
Service diagrams
Assembly drawings
Fender Musical Instruments Corp. 7975 North Hayden Road Scottsdale, AZ 85258
DELUXE 90
(This is the model name for warranty claims)
SERVICE MANUAL
JUNE 1999
IMPORTANT NOTICE:
The information contained herein is CONFIDENTIAL and PROPRIETARY to Fender Musical Instruments Corp. It is
disclosed solely for use by qualified technicians for purposes of equipment maintenance and service. It is not to be
disclosed to others without the expressed permission of Fender Musical Instruments Co. All specifications subject to
change without notice.
For warranty repair service, only Fender specified part numbers are to be used. It is recommended they also be used
for post-warranty maintenance and repair.
Parts marked with an asterisk (*) indicate the required use of that specific part. This is necessary for RELIABILITY and
SAFETY requirements. DO NOT USE A SUBSTITUTE!
A coded naming convention is used in the description of certain parts. The codes and what they mean are as follows:
CAPACITOR CODES HARDWARE CODES
CAP AE = Aluminum Electrolytic BLX = Black Oxide
CAP CA = Ceramic Axial CR = Chrome Plated
CAP CD = Ceramic Disk HWH = Hex Washer Head
CAP MPF = Metalized Polyester Film M = Machine Screw
CAP MY = Mylar NI = Nickel Plated
CAP PFF = Polyester Film/Foil OHP = Oval Head Phillips
PB = Particle Board
RESISTOR CODES PHP = Pan Head Phillips
PHPS = Pan Head Phillips Sems
RES CC = Carbon Comp SMA = Sheet Metal "A" Point
RES CF = Carbon Film SMB = Sheet Metal "B" Point
RES FP = Flame Proof SS = Stainless Steel
RES MF = Metal Film TF = Thread Forming
RES WW = Wire Wound ZI = Zinc Plated
1

DELUXE 90
SPECIFICATIONS
Product Release No.: PR 402 (This is not a model number)
Part Number: 120V Version : 22-6702-020
240V Aus : 22-6732-020
230V UK : 22-6742-020
230V Eur : 22-6762-020
100V : 22-6772-020
Power Requirements: 100V Version : 100 VAC 50/60 Hz, 360W
120V : 120 VAC 60 Hz, 360W
230V : 230 VAC 50 Hz, 360W
240V : 240 VAC 50 Hz, 360W
Power Amp Section
Power Output: 90 Watts into 4Ω@ 5% THD
Preamp Section
Input impedance: 850kΩ(Input 1) 66kΩ(Input 2)
Fuse: 4A 125V for 100V / 120V ver.
2A 250V for 230V / 240V ver.
Speaker Complement: One 4ΩCelestion G12T-100 12" Speaker (P/N 054421)
Footswitch: 2 Button Footswitch, for Chan. Select & Drive/More Drive (p/n
050419)
Dimensions: Height: 16.5" (42 cm)
Width: 20.6" (52.3 cm)
Depth: 9" (30.5 cm)
Weight: 33 lbs. (15 kg)
Product specifications are subject to change without notice
DELUXE 90
PARTS LIST
NOTE: SHADED ITEMS ARE FOR REFERENCE ONLY
PRINTED CIRCUIT BOARD ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
2 0038689001 CAP AE AX .47uF 100V 20% C17, C40
1 0038690001 CAP AE AX 1uF 100V 20% C15
4 0026517001 CAP AE AX 2.2uF 50V 20% C18, C34, C44, C47
2 0038692001 CAP AE AX 10uF 35V 20% C45, C59
6 0009512001 CAP AE AX 22uF 25V 20% C10-11, C32, C39, C61-62
2 0028463003 CAP AE RDL 10uF 50V 20% C57, C60
2 0028471003 CAP AE RDL 47uF 50V 20% C55-56
2 0028476003 CAP AE RDL 100uF 50V 20% C75-76
2 0031756000 CAP AE RDL 4700uF 50V C71-72
2 0038703001 CAP CA .1uF 50V C73-74
2 0039263001 CAP CA 1000pF 50V LL C4, C27
3 0038699001 CAP CA 100pF 100V LL C9, C31, C36
1 0039255001 CAP CA 10pF 100V LL C42
2 0039259001 CAP CA 220pF 100V LL C24, C43
1 0038700001 CAP CA 390pF 50V C38
2 0038701001 CAP CA 470pF 50V LL C16, C21
3 0051406003 CAP CD 220pF 500V 10% C41, C51-52
11 0034788003 CAP CR .1uF 50V 20% .2" LS C1, C78-87
1 0027255003 CAP MPF .001uF 100V 10% C8
1 0027257003 CAP MPF .0022uF 100V 10% C33
2 0027259003 CAP MPF .0033uF 100V 10% C29-30
2 0027261003 CAP MPF .0047uF 100V 10% C2-3
4 0027264003 CAP MPF .01uF 100V 10% C49-50, C53-54
1 0027267003 CAP MPF .022uF 100V 10% C26
3 0027270003 CAP MPF .033uF 100V 10% C13-14, C37
6 0027272003 CAP MPF .047uF 63V 10% C12, C25, C46, C65, C67-68
1 0027275003 CAP MPF .068uF 100V 10% C7
2 0052003003 CAP MPF .1uF 250V 10% C69-70
1 0053860000 CAP MPF .1uF 250VAC 20% C77
2 0027278003 CAP MPF .1uF 63V 10% C28, C58
6 0027281003 CAP MPF .22uF 63V 10% C6, C19-20, C35, C64, C66
1 0027283003 CAP MPF .33uF 63V 10% C48
2 0027286003 CAP MPF .47uF 63V 10% C5, C63
1 0030950003 CAP PFF RDL .022uF 50V 5% C23
1 0030953003 CAP PFF RDL .039uF 50V 5% C22
2 0027947000 CONTROL SNAPIN 100k 30C R27, R46 drive, ch2 treble
1 0027945000 CONTROL SNAPIN 100k B R34 ch2 volume
1 0027949000 CONTROL SNAPIN 250k 30C R45 ch2 bass
1 0027940000 CONTROL SNAPIN 50k 15A R11 ch1 bass
4 0027941000 CONTROL SNAPIN 50k B R10, R17, R41, R59 ch1 treble, ch1 volume,
ch2 mid, reverb
1 0054390000 CONTROL SNAPIN 5k 15A R12 ch1 middle
2

DELUXE 90
PARTS LIST
PRINTED CIRCUIT BOARD ASSEMBLY (CONT)
QTY PART # DESCRIPTION REFERENCE DESIGNATION
2 0064089001 DIODE 1N4003 LL D38-39
38 0006260001 DIODE 1N4448 SIGNAL LL D1-4, D7-17, D19, D21-27, D32-33, D35, D37,
D40-42, D44-46, D50-51, D60-62
4 0029045000 DIODE 6A 400V 6A4 LEAD D53-56
2 0054210001 DIODE BAT85 D30-31
2 0025821000 DIODE HV FDH400 SWITCHING D28-29
4 0031729001 DIODE ZEN 1N5231B 5.1V 5% D34, D36, D48-49
4 0031635001 DIODE ZEN 1N5240B 10V 5% LL D18, D20, D43, D47
2 0028119000 DIODE ZEN 1N5353B 16V 5W D57-58
4 0026000000 FASTON TAB, .187" P6, P8, P11-12
11 0025802000 FASTON TAB, .250" P1-5, P7, P9-10, P13-15
2 0020775000 FUSE CLIP PCB 5mm at F1
5 0031611000 IC OP-AMP DUAL PC4560 U2-5, U7
2 0016795000 IC OP-AMP DUAL TL072 U1, U6
2 0051658000 JACK MONO R/A J3, J7
2 0048466000 JACK RCA SINGLE VERT PC J5-6
3 0053450000 JACK STEREO R/A J1-2, J4
1 0054260000 LED RED CLEAR PNL MT 7" D59
1 0040271000 LED RED/YELLOW D52
2 0049948003 LED, RED LONG LEAD LUMEX D5-6
5 0024937001 RES CF 1/4W 5% 10ohm LL R1, R49, R93, R98, R117
1 0024942001 RES CF 1/4W 5% 22ohm LL R53
2 0024952001 RES CF 1/4W 5% 100ohm LL R116, R118
1 0024953001 RES CF 1/4W 5% 120ohm LL R103
2 0024954001 RES CF 1/4W 5% 150ohm LL R107, R110
2 0024960001 RES CF 1/4W 5% 390ohm LL R108, R111
2 0024947001 RES CF 1/4W 5% 47ohm LL R85-86
3 0024961001 RES CF 1/4W 5% 470ohm LL R38, R83-84
3 0024965001 RES CF 1/4W 5% 1k LL R20, R63, R73
1 0024967001 RES CF 1/4W 5% 1.2k LL R78
1 0024969001 RES CF 1/4W 5% 1.5k LL R24
5 0024971001 RES CF 1/4W 5% 2.2k LL R18, R94-97
4 0024973001 RES CF 1/4W 5% 3.3k LL R28, R56, R141-142
3 0024975001 RES CF 1/4W 5% 3.9k LL R67, R69, R80
3 0024977001 RES CF 1/4W 5% 4.7k LL R52, R82, R120
2 0028034001 RES CF 1/4W 5% 5.1k LL R6, R25
1 0024979001 RES CF 1/4W 5% 6.8k LL R8
1 0025942001 RES CF 1/4W 5% 7.5k LL R15
DELUXE 90
PARTS LIST
PRINTED CIRCUIT BOARD ASSEMBLY (CONT)
QTY PART # DESCRIPTION REFERENCE DESIGNATION
2 0024980001 RES CF 1/4W 5% 8.2k LL R23, R66
11 0024981001 RES CF 1/4W 5% 10k LL R26, R55, R72, R122, R124, R127, R129-130,
R135, R137, R139
3 0024985001 RES CF 1/4W 5% 15k LL R7, R33, R65
1 0029006001 RES CF 1/4W 5% 20k LL R70
5 0024987001 RES CF 1/4W 5% 22k LL R9, R13, R21-22, R48
5 0024988001 RES CF 1/4W 5% 27k LL R58, R61, R77, R79, R132
3 0024989001 RES CF 1/4W 5% 33k LL R29, R39, R68
7 0024993001 RES CF 1/4W 5% 47k LL R19, R40, R42, R47, R50, R71, R81
3 0024995001 RES CF 1/4W 5% 68k LL R2-3, R43
1 0028153001 RES CF 1/4W 5% 75k LL R32
6 0024997001 RES CF 1/4W 5% 100k LL R44, R62, R74-75, R126, R134
1 0024999001 RES CF 1/4W 5% 150k LL R60
2 0025058001 RES CF 1/4W 5% 180k LL R14, R51
4 0025059001 RES CF 1/4W 5% 220k LL R16, R31, R57, R76
2 0025828001 RES CF 1/4W 5% 430k LL R128, R136
3 0025065001 RES CF 1/4W 5% 470k LL R30, R123, R131
2 0028018001 RES CF 1/4W 5% 510k LL R4-5
5 0025069001 RES CF 1/4W 5% 1M LL R54, R64, R125, R133, R140
1 0027872001 RES CF 1/2W 5% 1.2k LL R138
2 0031900001 RES CF 1/2W 5% 15k LL R101, R105
2 0026549001 RES CF 1/2W 5% 1.5k LL R92, R99
2 0037354001 RES FILM 1W 5% 4.7k LL R91, R100
1 0028740001 RES FILM 1W 5% 470ohm LL R121
1 0027632001 RES MF 1/4W 1% 2.43k LL R35
1 0015582001 RES MF 1/4W 1% 10.0k LL R36
1 0016971001 RES MF 1/4W 1% 33.2k LL R37
2 0054208001 RES MF FUSE 1/4W 5% 470ohm R87, R89
5 0036960001 RES MF FUSE 1/4W 5% 47ohm R88, R90, R102, R104, R106
1 0041269001 RES MOX 2W 5% 1.2k R119
1 0041258001 RES MOX 2W 5% 2.2k LL R143
1 0051417001 RES MOX 2W 5% 22ohm LL R113
4 0027478000 RES WW 5W 10% .22ohm R109, R112, R114-115
2 0028037000 RES WW 5W 10% 330ohm R144-145
2 0028091000 SWITCH PUSH SLFLK SHORT S1-2
2 0048451000 BUTTON PUSH OFF WHITE at S1-2
1 0051418003 THERMAL SENSOR PTC 100 RT2
1 0028503000 THERMISTOR 10 ohm 5A C60- RT1
3

DELUXE 90
PARTS LIST
PRINTED CIRCUIT BOARD ASSEMBLY (CONT)
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 0028760000 XSTR NPN 2SC4793/2SC3298B Q18
1 0028759000 XSTR PNP 2SA1306A TO-220P Q19
1 0054417000 XSTR PNP 2SA1294 Q21
1 0054418000 XSTR NPN 2SC3263 Q20
6 0014689003 XSTR N-CH JFET J111 TO-92 Q1-5, Q27
4 0016739003 XSTR NPN 2N4401 TO-92 Q8, Q16, Q23, Q25
2 0025751003 XSTR NPN 2SC2362K/2SC2389STPS Q9-10
1 0051448003 XSTR NPN 2SD1857 Q14
1 0014867003 XSTR NPN MPSW42 TO-92 Q13
6 0016742003 XSTR PNP 2N4403 TO-92 Q6-7, Q17, Q22, Q24, Q26
1 0025752003 XSTR PNP 2SA1038STPS Q11
1 0051447003 XSTR PNP 2SB1236 Q15
1 0014866003 XSTR PNP MPSW92 TO-226AE Q12
2 0038815000 INSULATOR SILICONE TO-3P at Q20-21
1 0055349000 HEATSINK PLATE, DELUXE 90 HS1
4 0027638000 SCRW TF 4-40x3/8 HWHS ZI . at Q18-21/HS1
2 0032908000 SCRW TF 6-32x3/8 PHP ZI At HS1/PCB
REF 0025936000 STANDOFF NYL PCB SNAP 3/8" ST1-4
CHASSIS ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 0025722000 CABLE REVERB 1100mm
1 0026116000 BUSHING SR .500x.063x7/16 @ reverb cable
1 0021709000 BUSHING SR .437x.062x13/32 BLK @ spkr cable
4 0025936000 STANDOFF NYL PCB SNAP 3/8"
10 0053986000 KNOB, ROTARY SS W/ CHR INSERT
1 0020794000 FUSE QA 20mmx5mm 250v 2A 230V/240V only
1 0053884000 FUSE QA 20mmx5mm 125v 4A 100V/120V only
1 0025935000 SWITCH DPST .187 TAB (DOM) 100V/120V only
1 0039287000 SWITCH DPST .187 TAB GLOBA 230V/240V only
1 0031625000 NUT HOLDER PILOT LIGHT 1/16-27 @ jewel:
5 0053479000 NUT HEX 7/16 20X1/8 NI
3 0028500000 SCRW TF 8-32x3/4 HWH SLTD ZI @ Heatsink
4 0028937000 SCRW TF 6-32x5/8 PHP ZI TAPTYT @ Standoff
1 0038900000 SCRW TF 6-32X1/4 PHP ZI @ Gnd Lug
5 0053480000 WASHER FLAT .442 X.692 NI
10054275000 CHASSIS DELUXE 90
10054276000 PANEL FRONT DELUXE 90
10054277000 PANEL REAR DELUXE 90
10054282000 PCB ASSY DELUXE 90
DELUXE 90
PARTS LIST
CHASSIS ASSEMBLY (CONT)
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 0054318000 HEATSINK BAR, PRNCTN 65/ DLX 90
1 0054642000 CONN IEC SNAPIN
1 0054798000 JEWEL ASSY . , LED
1 0028560000 END BELL XFMR 85W @ Xfmr
4 0028591000 NUT ACORN 8-32 @ Xfmr
4 0030007000 WSHR LCK INTL 8x.330x.02 ZI @ Xfmr
1 0027668000 XFMR PWR 120v 85W Domestic only
1 0039357000 XFMR PWR EXP DEL112/ROC PRO Export only
CABINET ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
4 0019275000 INSERT GLIDE CUSHION 1.27
4 0019276000 GLIDE CAB 1.24x.335 NI
0.35 0037788000 CLOTH GRILLE BLACK/SILVER
4 0026566000 CORNER 2 HOLE w/TAB NI
2 0026568000 CORNER 3 HOLE NI
2 0019279000 HANDLE CAP 2 HOLE NICKEL
1 0027846000 HANDLE 9.25" NO LOGO
1 0032524000 INSERT HANDLE
8 0021972000 NUT T 10-32x3/4 STR 3 PRNG BLX
4 0022244000 SCRW M 10-32x1-1/8 OHP NI
10 0026571000 SCRW SMAB 8X5/8 THP NI
4 0026625000 SCRW WOOD 8x1 FH
.02 0027648000 TAPE ALUM 6"x60YDS
1.2 0026570000 TOLEX BLACK
4

DELUXE 90
PARTS LIST
END ITEM ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
10055723000 CAB ASSY DLX 90
1 0053997000 CORD PWR W/IEC CONN 100V 100V JAPAN
1 0047248000 CORD PWR W/IEC CONN DOM 120V
1 0047249000 CORD PWR W/IEC CONN 230V UK 230V UK
1 0047250000 CORD PWR W/IEC CONN 240V 240V AUST
1 0047251000 CORD PWR W/IEC CONN 230V 230V EURO
10054270000 CHS ASSY DELUXE 90 120V 120V
10054271000 CHS ASSY DELUXE 90 230V 230V
10054272000 CHS ASSY DELUXE 90 230V UK 230V UK
10054273000 CHS ASSY DELUXE 90 240V AUST 240V AUST
10054274000 CHS ASSY DELUXE 90 100V 100V
1 0050419000 FOOTSWITCH 2 BTN CH DRV/MDRV SEE FOOTSWITCH MANUAL
1 0029906000 NAMEPLATE FENDER GENERIC SMALL
1 0028055000 REVERB UNIT 800 ohm 8EB2C1B DN
1 0054421000 SPEAKER 12" 4 OHM G12T-100
6 0029527000 WSHR FNSH 8-5/8 FLNGD BLX WX CHASSIS MOUNT
4 0029821000 EYELET RFLNGD .215 OD x.315
5 0029828000 SCRW PB 8x3/4 PHP ZI REVERB & CABLE CLAMP
6 0036199000 SCRW M 8-32x1-3/16 OHP BLX CHASSIS MOUNT
2 0018113000 SCRW SMA 4x1/2 OHP BLX @ LOGO
1 0022491000 CLAMP CABLE NYL SCRW MNT 5/16 @ REVERB CABLE
4 0026577000 SCRW M 10-32x1 PHP BLX @ SPEAKERS
1 0022327000 WSHR FLAT 8x7/16 NI @ REVERB CLAMP
5