Fimap FS700 B User manual

ADJUSTMENTS
AND
TESTING
FS700 B – FS800 B
Doc. 10032657
Issued 12/2011
Ver. AA
Pag. 1 di 12
READ THE USE AND MAINTENANCE MANUAL
CONSOLE CONFIGURATIONS AND SETTINGS
Console Services
The console allows you to:
-
Program the chopper card to ensure the correct ehaviour of the machine;
-
Test the electric components and circuit regarding the traction system.
-
Read the alarms to identify the error code easily.
Console use
The correct sequence to connect the console is:
1. TURN OFF the machine y turning the main key.
2. Connect the console to the chopper card via the connector on the oard.
3. Turn on the machine and operate with the console.
4. When finish TURN OFF the machine.
5. Disconnect the console from the machine.
A BAD SEQUENCE IN CONNECTING AND UNCONNECTING THE CONSO E CAN EASI Y
DAMAGE THE CARD OR THE CONSO E.

ADJUSTMENTS
AND
TESTING
FS700 B – FS800 B
Doc. 10032657
Issued 12/2011
Ver. AA
Pag. 2 di 12
ALARM TABLE
Message Alarm What to do
A ARM A1
FW Switch ON
Forward micro-switch on in
turning on.
Put the potentiometer in idle position and
verify that the forward micro-switch is
open.
A ARM A2
BW Switch ON
Backward micro-switch on
in turning on.
Let the pedal stay in idle position and open
the ackward micro-switch.
A ARM A3
Pot. FAU T Potentiometer error Check the potentiometer harness.
A ARM A4
Ref OUT Neutral
Potentiometer not correclty
positioned
Put the potentiometer in the idle position or
if it already is in the right position, make
the potentiometer programmation.
A ARM A5
Over temperature Thermal protection Wait for 5 minutes and then verify the
traction motor a sorption rate.
A ARM A6
POWER STAGE Damaged power stage Replace the chopper card.
A ARM A7
OVERCURRENT Overcurrent
Check the motor ca les: If connections are
regular and repeat the alarm, replace the
chopper card.
A ARM A8 POWER
FUSE/RE AY
Power fuse or internal
contactor damaged
Check the fuse on the + attery and wiring,
replace the chopper card if it persists
(General relay damaged).
A ARM A9
UNDERVO TAGE Undervoltage Check the atteries for poor voltage.
A ARM A10
OVERVO TAGE Overvoltage Battery voltage greater than 45V: check
attery status
A ARM A11
Overload Current Current protection Check the motor current and possi ly trim
the electronic current control
A ARM A12
DISAB E ON Disa ling active Check the status of the disa led.
A ARM A13
KEY-OFF Turn off sequence active Check the wiring on the ignition power key.
A ARM A14
EEPROM FAI E²prom data reading failed Check the settings: if the alarm is repeated,
replace the chopper card.

ADJUSTMENTS
AND
TESTING
FS700 B – FS800 B
Doc. 10032657
Issued 12/2011
Ver. AA
Pag. 3 di 12
CHOPPER CARD CONFIGURATION
Console code: 431320
To enter the parameter list:
1. Press the “MODE” utton.
2. The first parameter description will appear, pressing up or down it is possi le to scroll
the parameter list.
3. Once on the parameter you want to change, press the “MODE” utton to enter into the
parameter to modify the configuration (in modification condition the parameter
description will link).
4. Change the value using the “UP” and “DOWN” uttons. Once configured correctly
confirm the changes y pressing the “MODE” utton, this will confirm the changes.

ADJUSTMENTS
AND
TESTING
FS700 B – FS800 B
Doc. 10032657
Issued 12/2011
Ver. AA
Pag. 4 di 12
PARAMETERS:
PARAMETER DEFAU T CS700-800
RESET TO DEFAULT DISABLE DISAB E
ACCELERATION RAMP 3 3
REVERSE RAMP 1,5 1,5
NEUTRAL RAMP 1 1
FORWARD SPEED 100 100
BACKWARD SPEED 60 60
MINIMUM SPEED 0 0
BATTERY VOLTAGE 24 24
SPEED REFERENCE single-ended wig wag1
REF. DEADBAND 0,2 200V
BRAKE DELAY 2 0,5
MULTIMODE SPEED 50 50
MULTIMODE CURRENT 25 45
BW SAFETY TIME 0 0
BW SAFETY SPEED 0 0
LOW BATTERY 19 19
TIMEOUT RUN AWAIT 0 60
RUN-AWAY 0 14
CURRENT LIMIT 45 90
RATED CURRENT 15 25
OVERLOAD TIME 60 60
5-J1 HW CONFIG N.C. switch N.O. switch
6-J1 HW CONFIG N.O. switch N.C. switch
11-J1 HW CONFIG N.O. switch N.O. switch
ENABLE ALARM 1 ENABLE ENAB E
ENABLE ALARM 2 ENABLE ENAB E
ENABLE ALARM 3 ENABLE ENAB E
ENABLE ALARM 4 ENABLE ENAB E
ENABLE ALARM 12 ENABLE DISAB E
PASSWORD 0 0

ADJUSTMENTS
AND
TESTING
FS700 B – FS800 B
Doc. 10032657
Issued 12/2011
Ver. AA
Pag. 5 di 12
POTENTIOMETER SETTINGS
(Resister Settings)
1)
Ensure the machine is TURNED OFF.
2)
Connect the console to the machine.
3)
Turn on the machine.
4)
Enter into the parameter list using the “MODE” utton.
5)
Scroll down the list until you reach the parameter “Speed reference appears”
SPEED REFERENCE Press “MODE” button to select which kind of
potentio eter is installed on the achine
SPEED REFERENCE
Wig wag 1
Press “UP” or “DOWN” to select the potentio eter
“wig wag 1” and press “MODE” button to confir it.
CALIBRATION
Ma bw
Select “ ax BW” and lift the pedal until its end.
(ref. 1), in the sa e ti e press “MODE” button to
confir it.
CALIBRATION
Ma fw
Select “ ax FW” and press down co pletely the
pedal (ref. 2). And in the sa e ti e, press “MODE”
button to confir it.
6)
Turn off the Machine.
7)
Disconnect the console.
8)
Turn on the machine and perform a functional test to verify the adjustment
Rif. 1
Rif.
2

ADJUSTMENTS
AND
TESTING
FS700 B – FS800 B
Doc. 10032657
Issued 12/2011
Ver. AA
Pag. 6 di 12
E ECTRIC INSTA ATION TEST
1. Disconnect attery ca le.
2.
Check cleanliness and the tightness of the ca les
connecting the atteries.
3. Check cleanliness and the tightness of the power ca les
:
relay, fuse, motor etc.
4. Connect the attery ca le.
1.
Check the functionality and the potentiometer
conditions
and the conditions of the direction and working micro-
switches.
(Central rush and lateral rush).
The micro
switches are installed into t
he lack ox over the attery
compartment.
2. Check the correct adjustment of the acceleration rod.
In neutral position, you have to find, 7/7,5 cm,
etween the middle of the acceleration level and the
frame of the machine. If not, adjust the
acceleration
rod with the correct measurement.
3. Check the functionality of:
• Safety seat switch;
• Hourmeter;
• Horn and key;
• Safety lamp;
• micro switch of vacuum and shaker.
4. Check driving movement.

ADJUSTMENTS
TRACTION AND BRAKES ADJUSTMENT
1. Move the brake level
to put it in parking posi
2. Loosen the locking nut
and unscrew the
the traction whee is secure. Once you have reached the
right adjustment adjust the
3.
Check that when the ever is in standard position (brake
off) the whee is free to move.
4. Check the steering chain.
If necessary, ad
fo owing instruction:
•Loosen the
locking nut
•Loosen the two
locking nuts
support.
•Adjust the scre
unti the chain is tighten
correct y;
•Lock the two
locking nuts
•Lock the locking nut.
5.
To proceed to the chain tensioning adjustment act as
follow:
•Remove the plastic cover;
•Loose the nuts
that fix the plate to the traction wheel.
•Loose the locking nut;
•Screw or unscrew the
screw
chain;
•
Once reached the correct adjustment loc the
nut to fix the adjustment.
•Loc the loc ing nut
to fix the plate and refit the plastic
cover.
ADJUSTMENTS
AND
TESTING
FS700 B – FS800 B
TRACTION AND BRAKES ADJUSTMENT
to put it in parking posi
tion.
and unscrew the
scre
unti
the traction whee is secure. Once you have reached the
right adjustment adjust the
locking nut.
Check that when the ever is in standard position (brake
off) the whee is free to move.
If necessary, ad
j
ust as per the
locking nut
;
locking nuts
of the steering
unti the chain is tighten
locking nuts
;
To proceed to the chain tensioning adjustment act as
that fix the plate to the traction wheel.
screw
to tension or loose the
Once reached the correct adjustment loc the
locking
to fix the plate and refit the plastic
Doc. 10032657
Issued 12/2011
Ver. AA
Pag. 7 di 12

ADJUSTMENTS
AND
TESTING
FS700 B – FS800 B
Doc. 10032657
Issued 12/2011
Ver. AA
Pag. 8 di 12
6. If necessary, add some grease into the
bearing
support of the traction wheel.
VACUUM ADJUSTMENT
1. Check cleanliness and
functionality
of filter.
2. Check functionality of shaker motor.
3. Check cleanliness and
functionality
of the gaskets
of
cover and frame.

ADJUSTMENTS
AND
TESTING
FS700 B – FS800 B
Doc. 10032657
Issued 12/2011
Ver. AA
Pag. 9 di 12
4. Check cleanliness and
functionality
of the gasket
of the
recovery tank.
5. Check the correct movement of recovery tank.
If
necessary, adjust the hook
in order toh ave a perfect
closure.
6. Check cleanliness and
functionality
of the ru er into the
rear and lateral flaps.
7.
If necessary, is possi le to adjust the ru ers with the
screws
8.
If is necessary to adjust the front flap ru er, use the
adjusting screw,
which is placed under the frame close
to the lever to lift up the central brush.

ADJUSTMENTS
AND
TESTING
FS700 B – FS800 B
Doc. 10032657
Issued 12/2011
Ver. AA
Pag. 10 di 12
CENTRA BRUSH ADJUSTMENT
1. Check the cable
to lift up and down the central rush,
so that, with the central rush compl
etely up, we have a
distance of 170 mm. etween the midd
le of the rush
and the floor.
2. Adjust the tension of the central rush transmission
elt: after loosened the lateral cover, loosen the screw
in order to adjust the tensioner pulley.

ADJUSTMENTS
AND
TESTING
FS700 B – FS800 B
Doc. 10032657
Issued 12/2011
Ver. AA
Pag. 11 di 12
ATERA BRUSH ADJUSTMENT
1. Check the cable to lift up and down the latera
l rush.
With the lateral rush completely lift up, the motor
must
not touch against the frame.
2. Adjust the limit down screw
and check if, during
normal working, the lateral rush touch the floor anly on
the front part (see picture).

ADJUSTMENTS
AND
TESTING
FS700 B – FS800 B
Doc. 10032657
Issued 12/2011
Ver. AA
Pag. 12 di 12
FINA CHECK OF THE MACHINE
Check the functionality of switches and hourmeter;
Check the functionality of the safety seat micro switch;
Check the functionality of the acceleration pedal;
Check the functionality of the central rush and its motor;
Check the functionality of the lateral rush and its motor
Check the functionality of the suction;
Check the functionality of the filter shaker;
Check the functionality of the parking and pedal rake;
Check the functionality of the steering
Check the functionality of the atteries and ca les;
Check the functionality of the horn
FUNCTIONA TEST OF THE MACHINE
Cehck all the electrical motors.
Adjust the central rush and test it.
Adjust the lateral rush and test it.
Check the lifting and lowering of central rush.
Check the lifting and lowering of lateral rush.
Check the functionality of safety seat micro switch.
Check the functionality of the suction.
Check the functionality of the shaker.
Check the correct functionality of the rake: rake at the maximum speed and check if the
wheels will e locked completely.
Check forward, ackward and acceleration
FIN A TE ST
Check all the function af the machine: sweeping, suction and drive.
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