Fisher & Paykel CG755 Mounting instructions

1
Gas-on-glass cooktops
Installation instructions
and User guide
GB IE
CG604 and CG755 models

1
Contents
Safety and warnings 2
Installation instructions 6
Introduction 22
Using your cooktop 23
Care and cleaning 26
Troubleshooting 30
Warranty and service 31
Important!
SAVE THESE INSTRUCTIONS
The models shown in this manual may not be available in all markets and are
subject to change at any time. For current details about model and specification
availability in your country, please visit our local website listed on the back cover
or contact your local Fisher & Paykel dealer.

2
Important safety precautions
Installation
Read these instructions carefully before installing or using this product.
Please make this information available to the person responsible for installing the product as it
could reduce your installation costs.
This appliance must be installed in accordance with these installation instructions, local gas
fitting regulations, municipal building codes, electrical wiring regulations, and any other relevant
statutory regulations.
This appliance shall only be serviced by authorised personnel.
Always disconnect the cooktop from mains power supply before carrying out any maintenance
operations or repairs.
In the room where the cooktop is installed, there must be enough air to allow the gas to burn
correctly, according to the current local regulations.
WARNING!
Cut Hazard
Beware of sharp edges when handling stainless steel appliances.
Failure to use caution could result in injury or cuts.
WARNING!
Electrical Shock Hazard
Before carrying out any work on the electrical section of the appliance, it must
be disconnected from the mains power supply.
Connection to a good earth wiring system is essential and mandatory.
Failure to follow this advice may result in death or electrical shock.
Safety and warnings

3
Particular attention shall be given to the relevant requirements regarding ventilation.
This product should not be sealed into the bench with silicone or glue. Doing so will make future
servicing difficult. Fisher & Paykel will not be liable for costs associated with releasing such a
product, nor for repairing damage that may be incurred in doing this.
No combustible material or products should be placed on this product at any time.
Do not spray aerosols in the vicinity of this product while it is in operation.
Safety and warnings

4Safety and warnings
WARNING!
Hot Surface Hazard
This appliance becomes hot during use.
Do not touch the cooktop components, burners, trivets/pan supports or the
base when hot.
Before cleaning, turn the burners o and make sure the whole cooktop is cool.
Failure to follow this advice may result in serious injury.
WARNING!
Explosion Hazard
Do not store ammable materials such as gasoline near the cooktop.Do not
spray aerosols near the cooktop during use.
Failure to follow this advice may result in death or serious injury.
WARNING!
Electrical Shock Hazard
Do not cook on a broken or cracked cooktop. If the cooktop surface
should break or crack, turn o the gas supply and switch the appliance o
immediately at the mains power supply (wall switch) and contact a qualied
technician.
Switch o the cooktop at the wall before carrying out cleaning or
maintenance.
Failure to follow this advice may result in death or electrical shock.

5
Important safety precautions
Operation
Children, or persons with a disability which limits their ability to use the appliance, should
have a responsible person to instruct them in its use. The instructor should be satisfied that
they can use the appliance without danger to themselves or their surroundings.
If the power supply cable is damaged, it must only be replaced by an authorised person.
Ensure that the electrical connection plug is accessible after installation.
This appliance should be connected to a circuit that incorporates an isolating switch
providing full disconnection from the power supply.
Do not use an asbestos mat or decorative covers between the flame and the saucepan as
this may cause serious damage to your cooktop.
Do not place aluminium foil or plastic dishes on the cooktop burners.
Do not let large saucepans or frying pans overlap the bench as this can deflect heat onto
your benchtop and damage the surface.
Do not let large saucepans, frying pans or woks push any other pans aside. This could make
them unstable or deflect heat onto your benchtop and damage the surface.
Do not use a steam cleaner for cleaning this cooktop.
Saucepan handles may be hot to touch. Ensure saucepan handles do not overhang other
gas burners that are on. Keep handles out of reach of children.
Keep children away from the cooktop when it is in use.
Household appliances are not intended to be played with by children.
Do not stand on this appliance.
Do not place or drop heavy objects on this appliance.
After use, ensure that the knobs are in the off position.
This appliance shall not be used as a space heater.
The use of a gas cooking appliance results in the production of heat and moisture in the
room in which it is installed. Ensure the kitchen is well ventilated. Keep natural ventilation
holes open or install a mechanical ventilation device (mechanical extractor hood).
Prolonged intensive use of the appliance may call for additional ventilation, for example
opening of a window, or more effective ventilation, for example increasing the level of
mechanical ventilation where present.
After having unpacked the appliance, check to ensure that it is not damaged.
In case of doubt, do not use it and consult your supplier or a professionally qualified technician.
Packing elements (i.e. plastic bags, polystyrene foam, nails, packing straps, etc.) should not be
left around within easy reach of children, as these may cause serious injuries.
Safety and warnings

6Installation instructions
Cooktop and cutout dimensions
A
B
C
D
Gas connection is
made at the right rear
CG755: Electrical connection
is made at the left rear
CG604: Electrical
connection is made
at the right rear
G
F
E
Cooktop and cutout dimensions (mm)
CG604 CG755
Aoverall width of cooktop 600 750
Boverall depth of cooktop 510 510
Cheight of chassis (below top of bench) 54 54
Dwidth of chassis 550 670
Edepth of chassis 467 467
Foverall width of cutout 560 680
Goverall depth of cutout 480 480

7
Installation instructions
Clearances
Clearances (mm)
CG604 CG755
Aminimum clearance from rear edge of cutout to:
nearest combustible surface 60 60
Bminimum clearance from glass surface to:
rangehood 650 650
Cminimum clearance from side edges of cutout to:
nearest combustible surface 220 235
D
minimum clearance below top of benchtop to:
combustible surface
nearest non-combustible surface
(eg thermal protection barrier)
84
84
84
84
Eminimum clearance from benchtop to:
overhead cabinet not directly above the cooktop 450 450
A
B
C
D
E

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The appliance may be installed in a suitable room in accordance with the current laws in force.
The appliance is designed and approved for domestic use only and should not be installed in a
commercial, semi-commercial or communal environment.
Installing the appliance in any of the above environments will void the warranty and could affect
any third-party or public liability insurances you may have.
The appliance must be installed in compliance with regulations in force.
Installation technicians must comply with current laws in force concerning ventilation and the
evacuation of exhaust gases.
Always unplug the appliance before carrying out any maintenance operations or repairs.
The walls of the units around the appliance must not be higher than the benchtop and must be
capable of resisting temperatures of 105
o
C above room temperature.
Do not install the appliance near flammable materials (eg curtains).
You must install a thermal protection barrier between the base of the appliance and the built-in
unit or an oven. See Fig. 1 below.
If the appliance is installed over a built-in oven, the oven should be fitted with a cooling fan and
the two appliances should be connected to the gas and electricity supply with independent
connections.
The thermal protection barrier must be:
removable
heat-resistant
made from low thermal conductivity material
at least 30 mm below the base of the cooktop
Fig. 1 Location of thermal protection barrier
Installation instructions
30 mm
Space for
connections
Clearance
Door
Thermal
protection
barrier

9
Installation instructions
Ventilation requirements (all countries except UK)
Providing adequate ventilation
The installer must refer to the current local regulations.
The room accommodating the gas cooktop must have
adequate natural draught to allow combustion of the gas.
The flow of air must come directly from one or more air vents
made in the outside walls with a free area of at least 100 cm
2
.
The vents must be positioned close to the floor, preferably
on the opposite side to the gas burners of your cooktop
(as shown in Figs. 2a and 2b). The vents must be designed
in such a way that they cannot be obstructed either from
the inside or the outside.
When it is not possible to provide the necessary vents,
the draught may be supplied from an adjacent room,
ventilated in the required manner, provided it is not a
bedroom or an area at risk. In this event, the kitchen door
must be opened to allow the draught to enter the room.
Extracting cooking and gas fumes
Important!
This appliance is not connected to a device extracting the
products of gas combustion. Such a device must be installed
and connected in accordance with the installation rules in force.
Take special care to provide adequate room ventilation as well.
To eliminate cooking and gas fumes, extractor hoods
ducted directly to the outside must be installed (Fig. 2a).
If this is not possible, an electric fan installed in an
external wall or window may be used; the fan should have
a capacity to circulate air at an hourly rate of 3 to 5 times
the total volume of the kitchen (Fig. 2b). The fan can only
be installed if the kitchen has suitable vents to allow air to
enter, as described under ‘Providing adequate ventilation’
above.
Fig. 2a Ventilation with an extractor hood
Fig. 2b Ventilation with an electric fan
Air vent
Electric fan
to extract
steam
H min 650 mm
Air vent
Extractor
hood to
extract steam

10
Ventilation requirements (United Kingdom only)
The appliance should be installed in a room or space with an air supply in accordance with BS
5440:2 2000.
For rooms with a volume of less than 5 m
3
, permanent ventilation through a free area of at least
100 cm
2
will be required.
For rooms with a volume between 5 m
3
and 10 m
3
, permanent ventilation through a free area of
at least 50 cm
2
will be required, unless the room has a door which opens directly to the outside
air, in which case no permanent ventilation is required.
For rooms with a volume greater than 10 m
3
, no permanent ventilation is required.
Important!
Regardless of room size, all rooms containing the appliance must have direct access to the outside air via an
openable window or equivalent.
Where there are other fuel-burning appliances in the same room, BS 5440-2: 2000 should be
consulted to determine the correct amount of free area ventilation requirements.
The above requirements also allow for use of a gas oven and grill, but you need to consult a
qualified engineer if there are other gas-burning appliances in the same room.
Installation instructions

11
Installation instructions
Fastening the cooktop to the bench
1 Turn the cooktop upside down and place it on a soft surface.
2 Spread the seal around the edges, with the adhesive side facing down.
3 Mount the supplied front and rear clamps (F and R) and screws (S) onto the cooktop, as shown
(without tightening the screws).
4 Place the cooktop into the cutout, then tighten the screws to clamp the cooktop securely to the
bench.
5 Using a sharp cutter or trimmer knife, trim the excess sealing material around the edge of the
cooktop. Take care not to damage the benchtop.
Note: if your bench is thicker than 40 mm, recess the underside to between 30 and 40 mm.
Fig. 3 Preparing the cooktop before installation
Fig. 4 Fastening the cooktop to the bench
min
S
A
R
min
A
F
S
REAR CLAMPS FRONT CLAMPS
40 mm
40 mm
30 mm
30 mm
30 mm 30 mm
R
F
F
RS
Seal
REAR
FRONT
S
S
S
Adhesive side

12 Installation instructions
Gas installation requirements
This appliance is adjusted at the factory for use on Natural gas.
To use it on LPG, it will first have to be converted. If the LPG conversion kit is not supplied with
the appliance, contact your nearest Authorised Service Centre.
Installation and service regulations (United Kingdom only)
Important!
This appliance must be installed and serviced only by a suitably qualified and registered person, and in
accordance with the current editions of the following standards and regulations or other locally applicable
regulations:
Gas Safety (Installation and Use) Regulations
Building Regulations
British Standards
Regulations for Electrical Installation
Failure to install the appliance correctly could invalidate any manufacturer’s warranty
and lead to prosecution under the above-quoted regulation.
Additional gas connection requirements (United Kingdom only)
We recommend connecting the appliance to the gas with a flexible hose made to BS5386.
Flexible hoses can be used where the sited ambient temperature of the hose will not exceed
70
o
C. Any hose used must comply with BS 669, Part 1 and be of the correct construction for the
type of gas being used.
Flexible hoses designed for Natural gas MUST NOT be used for supplying LPG (LPG flexible hoses
can be identified by either a red band or strip on their outer coating).
Installation and service regulations (all countries)
Important!
This appliance must be installed and serviced only by a suitably qualified, registered installer
with technical knowledge of both gas installation and electricity. The installation or service must
comply with the current editions of the applicable standards, regulations, and codes of practice
governing gas and electrical installations.
Failure to install the appliance correctly could invalidate any manufacturer’s warranty.

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Installation instructions
Connecting the cooktop to the gas supply
The gas connection fitting (Fig. 5) is made up of:
the floating nut
the elbow
the washer.
If using a flexible hose, make sure it does not come into contact with moving parts.
To maintain the minimum 30 mm clearance requirement below the base of the cooktop, the rear
of the chassis is recessed to provide a channel for the appliance inlet pipe.
The gas connection fitting can be turned in the direction required (but never in a vertical or
horizontal position) after loosening the elbow and floating nut connection.
Never attempt to turn the elbow without having first loosened the floating nut.
The supplied washer guarantees a good seal for the gas connection. We recommend that you
replace it on the slightest sign of wear, deformation or imperfection.
After connecting the gas supply, check the piping and connections for leaks as required by
local regulations. The presence of bubbles indicates a leak. Tighten or replace connections as
appropriate, then re-check for leaks.
Important!
Do not use any naked flame to check for leaks.
Fig. 6 Turning the gas connection fitting
Fig. 5 Gas connection fitting
Floating nut
Appliance
inlet
pipe
Washer
½” cylindrical
½” G conical
Rigid pipe or flexible hose
Elbow

14 Installation instructions
When connecting the cooktop to the gas supply with rigid pipes or a flexible
hose (which must comply with BS 669 in the UK), make sure that:
you use rigid pipes or a flexible hose compliant with applicable local regulations. The flexible
hose shall be of the correct construction for the type of gas being used and of the correct size to
maintain the heat output of the appliance
the connection with rigid metal pipes does not cause stress or pressure to the gas piping
the flexible hose is not under tension, twisted, kinked, or too tightly bent, neither while the
cooktop is in use nor while it is being connected or disconnected
the flexible hose is not longer than 2000 mm (or refer to applicable local regulations) and does
not come into contact with sharp edges, corners, or moving parts, as these may cause abrasion.
Use a single flexible hose only; never connect the cooktop with more than one flexible hose
the flexible hose can easily be inspected along its entire length to check its condition; if it has an
expiry date, it should be replaced before that date
if using a flexible hose which is not entirely made of metal, make sure that it does not come into
contact with any part of the cooktop with a surface temperature of 70
o
C or above
the rigid pipe or flexible hose is replaced if it shows signs of damage
the flexible hose is not subject to excessive heat by direct exposure to flue products or by
contact with hot surfaces
the socket into which the plug of the flexible hose fit is permanently attached to a firmly fixed
gas installation pipe and is positioned so that the hose hangs freely downwards
the plug of the flexible hose is accessible after installation, so that it can be disconnected for
service or removal
you inform the customer that the rigid pipe or flexible hose should not be subjected to
corrosion by cleaning agents.

15
Installation instructions
Leak-testing and flame-testing the cooktop
1 After connecting the gas supply, check the piping and connections for leaks as required by
local regulations. The presence of bubbles indicates a leak. Tighten or replace connections as
appropriate, then re-check for leaks.
Important!
Do not use any naked flame to check for leaks.
2 The operation of the appliance MUST be tested before leaving.
3 Turn on the gas and light each burner. Check for a well-defined blue flame without any yellow
tipping. If any abnormality is evident, check that the burner cap is located properly and the
injector nipple is aligned correctly.
4 Check the minimum burner setting by quickly rotating the burner knobs from the maximum
to the minimum position: the flame must not go out. If adjustment is required, see section
‘Adjusting a burner’s minimum gas rate setting’ following.
5 If satisfactory performance cannot be obtained, check the installation and notify the local gas
supply authority of a gas supply problem, or if it is an appliance problem, our Customer Service
Centre should be called to obtain the nearest authorised Service Agent.

16 Installation instructions
Table for the choice of injectors
Cat: II 2H3+
Gas type:
G20
Auxiliary (A) 1,00 0,30 72 (X) Semi-rapid (SR) 1,75 0,45 97 (Z) Rapid (R) 3,00 0,75 115 (Y) Triple ring (TR) 3,50 1,50 135 (T)
BURNERS
NOMINAL
POWER
(HS- kW)
REDUCED
POWER
(HS- kW)
Ø INJECTOR
(1/100 mm)
GAS
PRESSURE
(mbar)
20
Gas type:
G30/G31
Auxiliary (A) 1,00 0,30 50 Semi-rapid (SR) 1,75 0,45 65 Rapid (R) 3,00 0,75 85 Triple ring (TR) 3,50 1,50 95
BURNERS
NOMINAL
POWER
(HS- kW)
REDUCED
POWER
(HS- kW)
Ø INJECTOR
(1/100 mm)
GAS
PRESSURE
(mbar)
28-30/37
IEGB

17
Installation instructions
Converting the cooktop to a different gas type
Important!
Only a suitably qualified and registered person may convert the cooktop to a different gas type.
To convert from one gas type to another, you need to replace the injectors, and then
adjust the minimum gas rate setting.
Replacing the injectors
1
Remove the pan supports and burners from the cooktop.
2 Using a spanner, remove the injectors and replace them with ones suitable for the type of gas
you are converting the cooktop to. See the ‘Table for the choice of injectors’.
The burners are designed so that regulation of primary air is not required.
Adjusting a burner’s minimum gas rate setting
Check whether the flame spreads to all burner ports when the burner is lit with the gas valve set
to the minimum position. If some ports do not light, increase the minimum gas rate setting.
Check whether the burner remains lit even when the gas valve is turned quickly from the
maximum to the minimum position. If the burner does not remain lit, increase the minimum gas
rate setting.
To adjust the minimum gas rate setting
1
Make sure the burner is lit.
2 Turn the knob to the minimum position.
3 Remove the knob.
4 Using a screwdriver, turn the adjustment screw
until the flame setting is correct.
For LPG, tighten the adjustment screw completely.
Fig. 8 Triple-ring wok burner
Injector Injector
Fig. 7 Auxiliary, rapid and semi-rapid burners
Adjustment
screw
Fig. 9 Adjusting a burner’s mini-
mum gas rate setting

18 Installation instructions
Electrical connection
Important!
This appliance must be earthed.
Installation must be carried out according to the manufacturer’s instructions.
Incorrect installation may cause harm and damage to people, animals or property, for which the
manufacturer accepts no responsibility.
If the installation requires alterations to the domestic wiring system, call a qualified electrician.
The electrician should also check that the socket cable section is suitable for the power drawn by
the appliance. Before carrying out any work on the electrical section of the appliance, it must be
disconnected from the power supply.
The plug must be connected to an earthed socket in compliance with safety standards.
Do not use adapters, reducers, a multi-outlet power board or branching devices when connecting
this appliance to the mains power supply, as doing so can cause overheating and burning.
The appliance must be connected to the mains power supply checking that the voltage
corresponds to the value given in the rating plate and that the electrical cable sections can
withstand the load specified on the plate.
If the appliance is supplied without a plug, fit a standard plug which is suitable for the power
consumed by the appliance.
A suitable isolating switch providing full disconnection from the mains power supply must be
incorporated in the permanent wiring, mounted and positioned to comply with the local wiring
rules and regulations. The switch must be of an approved type and provide a 3 mm air gap
contact separation in all poles in accordance with the local wiring rules. The switch or socket
must be accessible with the appliance installed.
The power supply cable must not touch any hot parts and must be positioned so that it does not
exceed 75°C at any point along its length.
If the power supply cable is damaged, it must be replaced by a cable of the same type. It can only
be replaced by the manufacturer, its Service Agent or a similarly qualified person in order to
avoid a hazard.
As the colours of the wires in the power supply cable of this appliance may not correspond with
the coloured markings identifying the terminals in your plug, proceed as follows:
Colour of power supply cable wire Colour or mark of plug terminal
Green & Yellow “E” (Earth) or green or
Blue “N” (Neutral) or black
Brown “L” (Live) or red
Power supply cable section
Type H05V2V2-F, resistant to temperature of up to 90
o
C
Power supply
230 V~ 50/60 Hz 3 x 0.75 mm
2
Fig. 10 Connection diagram
230 V
L1 N(L2)PE