Fisher Homesteader Personal Plow User manual

August 15, 2009
Lit. No. 48593, Rev. 00
This manual supersedes all editions with an earlier date.
Homesteader™ PERSONAL PLOW
Owner's Manual
This snowplow is for personal/homeowner use only.
Fisher Engineering, 50 Gordon Drive, Rockland, ME 04841-2139 • www.fisherplows.com
A SUBSIDIARY OF DOUGLAS DYNAMICS, L.L.C.
CAUTION
Read this document before operating or
servicing snowplow.

Lit. No. 48593, Rev. 00 August 15, 2009
Owner Name:
Date Purchased:
Outlet Name: Phone:
Outlet Address:
Vehicle Model: Year:
Snowplow Type (Model):
Blade Width: Weight: lb/kg
Ballast: No Yes Amount: lb/kg
Hydraulic Unit Serial Number:
(Located on hydraulic reservoir)
Blade Serial Number:
(Located on back of blade)
OWNER INFORMATION
Register your snowplow online at www.fisherplows.com

Lit. No. 48593, Rev. 00 August 15, 2009
This manual has been prepared to acquaint you with
the safety information, operation and maintenance of
your new snowplow. Please read this manual carefully
and follow all recommendations.
Before installing a snowplow, make sure your vehicle
is equipped with our recommended options for plowing
snow. This will help ensure trouble-free operation of
your snowplow. Keep this manual accessible. It is a
handy reference in case minor service is required.
When service is necessary, bring your snowplow to
your local outlet. They know your snowplow best and
are interested in your complete satisfaction.
The illustrations found in this manual represent
typical components. They may not match your exact
installation.
PREFACE
SNOWPLOW USAGE CHECKLIST
Before Plowing
Have you taken all safety precautions? ...............pg. 1
Do you have proper rear ballast?.........................pg. 4
Is the snowplow attached properly? ....................pg. 7
Do snowplow controls operate properly? ............pg. 8
Do snowplow lights operate? ...............................pg. 10
While Plowing
Transporting plow vehicle ....................................pg. 11
Driving and plowing on snow and ice ..................pg. 11
Plowing snow .......................................................pg. 12
Clearing driveways...............................................pg. 12
Parking plow vehicle ............................................pg. 13
After Plowing
Transporting plow vehicle ....................................pg. 11
Parking plow vehicle ............................................pg. 13
Detaching snowplow............................................pg. 14
Checking hydraulic fluid .......................................pg. 17

Lit. No. 48593, Rev. 00 August 15, 2009

Lit. No. 48593, Rev. 00 August 15, 2009
TABLE OF CONTENTS
SAFETY ...................................................................... 1
Safety Definitions.................................................. 1
Warning/Caution And Instruction Labels ..............1
Safety Precautions................................................ 2
Hydraulic Safety.................................................... 2
Fuses .................................................................... 2
Personal Safety..................................................... 2
Fire And Explosion................................................ 3
Cell Phones........................................................... 3
Ventilation ............................................................. 3
Battery Safety ....................................................... 3
Noise..................................................................... 3
Torque Chart ......................................................... 3
VEHICLE APPLICATION INFORMATION ................. 4
Vehicle Application Recommendations ................ 4
Ballast Requirements............................................ 4
GETTING TO KNOW YOUR SNOWPLOW................ 5
Snowplow Components ........................................ 5
Snowplow Headlamps .......................................... 5
Truck Mount Kit ..................................................... 5
Hydraulic Unit........................................................ 6
System Capacity ............................................ 6
Controls................................................................. 6
Joystick Solenoid Control............................... 6
Hand-Held Control ......................................... 6
MOUNTING SNOWPLOW TO VEHICLE ................... 7
Attaching Snowplow ............................................. 7
OPERATING YOUR SNOWPLOW............................. 8
Joystick Solenoid Control ..................................... 8
Hand-Held Control................................................ 9
Function Time-Outs........................................ 9
Automatic Shutdown....................................... 9
Smooth Stop................................................... 9
Control Functions ........................................... 9
Snowplow Headlamp Check............................... 10
Aiming the Headlamps ................................. 10
Blade Drop Speed Adjustment ........................... 10
Transporting Snowplow ...................................... 11
Driving And Plowing On Snow And Ice .............. 11
Plowing Snow ..................................................... 12
General Instructions ..................................... 12
Hard-Packed Snow ...................................... 12
Deep Snow................................................... 12
Clearing Driveways....................................... 12
Parking With Snowplow Attached....................... 13
Towing Disabled or Stuck Vehicles..................... 13
REMOVING SNOWPLOW FROM VEHICLE &
STORAGE ............................................................. 14
Detaching Snowplow .......................................... 14
MAINTENANCE........................................................ 15
Aiming Headlamp Beams ................................... 15
Preseason Check................................................ 16
Postseason Maintenance.................................... 16
Maintenance And Adjustment............................. 16
Lifting .................................................................. 16
Hydraulic System ................................................ 17
Fluid Level .................................................... 17
Annual Fluid Change.................................... 17
Hose or Fitting Replacement........................ 18
Procedure for Installing Hydraulic Fittings and
Hoses ........................................................ 19
Vehicle ................................................................ 19
Recycle ............................................................... 19
Emergency Parts / Tools..................................... 19
Troubleshooting .................................................. 20

Lit. No. 48593, Rev. 00 August 15, 2009

Lit. No. 48593, Rev. 00 1 August 15, 2009
Instruction Label
Warning/Caution Label
SAFETY
LOWER BLADE WHEN VEHICLE IS PARKED.
DO NOT EXCEED GVWR OR GAWR INCLUDING BLADE
AND BALLAST.
REMOVE BLADE ASSEMBLY BEFORE PLACING
VEHICLE ON HOIST.
READ OWNER'S MANUAL BEFORE OPERATING OR
SERVICING SNOWPLOW.
TRANSPORT SPEED SHOULD NOT EXCEED 45 MPH.
FURTHER REDUCE SPEED UNDER ADVERSE TRAVEL
CONDITIONS.
PLOWING SPEED SHOULD NOT EXCEED 10 MPH.
SEE YOUR SALES OUTLET/WEB SITE FOR SPECIFIC
VEHICLE APPLICATION RECOMMENDATIONS. 59900
WARNING
CAUTION
U.S. Patents 4,999,935; 5,420,480; 6,253,470; 6,941,685; RE 35,700; CAN Patent 2,060,425; and other patents pending.
Read Owner's Manual for Complete Instructions
4. Loosen one jack handle and
slide jack sleeve down below
jack retainer. Remove jack and
retighten jack handle. Repeat
for other jack and store them.
5. Connect all electrical cables
from vehicle to snowplow.
1. Make certain both connecting
pins are fully retracted.
2. Drive vehicle slowly to completely
insert attachment arms into
receiver assembly slots.
3. Twist both connecting pins to
release spring tension, then
push plow gear toward vehicle
so connecting pins fully
engage holes in attachment
arms.
ATTACH
INSTRUCTIONS
3. While pushing plow gear toward
vehicle to release connecting pin
tension, pull connecting pin out
on one side and twist pin handle to
keep pin retracted. Repeat
procedure for other connecting
pin.
4. Disconnect all electrical cables.
DETACH
INSTRUCTIONS
1. Put blade on ground using LOWER/
FLOAT on snowplow control. Leave
control ON and in FLOAT.
2. Attach jacks. Loosen jack handle,
put jack on ground, and raise jack
sleeve until fully engaging jack
retainer. Tighten jack handle.
Repeat for other jack.
5. Back vehicle away from
snowplow.
6. See Owner's Manual for proper
snowplow storage.
27155
This snowplow is for personal/homeowner use only.
This snowplow is for personal/homeowner use only.
This snowplow is for personal/homeowner use only.
ON
OFF
Connecting
Pin
Jack
Retainer
Jack
Sleeve
Jack
Jack
Handle
Plow Gear
Receiver
Assembly
Attachment
Arm
SAFETY DEFINITIONS
NOTE: Indicates a situation or action that can lead
to damage to your snowplow and vehicle or other
property. Other useful information can also be
described.
CAUTION
Indicates a potentially hazardous situation
that, if not avoided, may result in minor or
moderate injury. It may also be used to alert
against unsafe practices.
WARNING/CAUTION AND INSTRUCTION
LABELS
Become familiar with and inform users about
the warning labels on the back of the blade and the
instruction label on the headgear.
NOTE: If labels are missing or cannot be read, see
your sales outlet.
WARNING
Indicates a potentially hazardous situation
that, if not avoided, could result in death or
serious personal injury.

Lit. No. 48593, Rev. 00 2 August 15, 2009
SAFETY
HYDRAULIC SAFETY
• Always inspect hydraulic components and hoses
before using. Replace any damaged or worn parts
immediately.
• If you suspect a hose leak, DO NOT use your
hand to locate it. Use a piece of cardboard or
wood.
FUSES
The FISHER®electrical and hydraulic systems contain
several blade-style automotive fuses. If a problem
should occur and fuse replacement is necessary,
the replacement fuse must be of the same type and
amperage rating as the original. Installing a fuse with
a higher rating can damage the system and could start
a fire. Fuse Replacement, including fuse ratings and
locations, is located in the Maintenance Section of this
Owner's Manual.
PERSONAL SAFETY
• Remove ignition key and put the vehicle in park or
in gear to prevent others from starting the vehicle
during installation or service.
• Wear only snug-fitting clothing while working on
your vehicle or snowplow.
• Do not wear jewelry or a necktie, and secure long
hair.
• Wear safety goggles to protect your eyes from
battery acid, gasoline, dirt and dust.
• Avoid touching hot surfaces such as the engine,
radiator, hoses and exhaust pipes.
• Always have a fire extinguisher rated BC handy,
for flammable liquids and electrical fires.
WARNING
Hydraulic fluid under pressure can cause skin
injection injury. If you are injured by hydraulic
fluid, get medical attention immediately.
SAFETY PRECAUTIONS
Improper installation and operation could cause
personal injury, and/or equipment and property damage.
Read and understand labels and the Owner's Manual
before installing, operating or making adjustments.
WARNING
Lower blade when vehicle is parked.
Temperature changes could change
hydraulic pressure, causing the blade to
drop unexpectedly or damaging hydraulic
components. Failure to do this could result in
serious personal injury.
WARNING
Remove blade assembly before placing
vehicle on hoist.
WARNING
The driver shall keep bystanders clear of the
blade when it is being raised, lowered or angled.
Do not stand between the vehicle and the blade
or within 8 feet of a moving blade. A moving or
falling blade could cause personal injury.
WARNING
Do not exceed GVWR or GAWR including
blade and ballast. The rating label is found on
driver-side vehicle door cornerpost.
WARNING
To prevent accidental movement of the
blade, always turn the ON/OFF switch to OFF
whenever the snowplow is not in use. The
control indicator light will turn off.
WARNING
Keep hands and feet clear of the blade and
A-frame when mounting or removing the
snowplow. Moving or falling assemblies could
cause personal injury.
CAUTION
Refer to the current Selection List for
minimum vehicle recommendations and
ballast requirements.

Lit. No. 48593, Rev. 00 3 August 15, 2009
SAFETY
FIRE AND EXPLOSION
Be careful when using gasoline. Do not use gasoline
to clean parts. Store only in approved containers away
from sources of heat or flame.
CELL PHONES
A driver's first responsibility is the safe operation of
the vehicle. The most important thing you can do
to prevent a crash is to avoid distractions and pay
attention to the road. Wait until it is safe to operate
Mobile Communication Equipment such as cell
phones or two-way radios.
VENTILATION
BATTERY SAFETY
NOISE
Airborne noise emission during use is below 70 dB(A)
for the snowplow operator.
TORQUE CHART
Recommended Fastener Torque
Chart (ft-lb)
Size SAE
Grade 2
SAE
Grade 5
SAE
Grade 8
1/4-20
5/16-18
3/8-16
3/8-24
7/16-14
1/2-13
9/16-12
5/8-11
3/4-10
7/8-9
1-8
6
11
19
24
30
45
66
93
150
150
220
9
18
31
46
50
75
110
150
250
378
583
13
28
46
68
75
115
165
225
370
591
893
Metric Grade 8.8 (ft-lb)
Size TorqueSize
Torque
M 6
M 8
M 10
M 12
M 14
M 16
7
17
35
60
95
155
These torque values apply to fasteners
except those noted in the instruction.
CAUTION
Batteries normally produce explosive gases
which can cause personal injury. Therefore,
do not allow flames, sparks or lit tobacco
to come near the battery. When charging or
working near a battery, always cover your
face and protect your eyes, and also provide
ventilation.
Batteries contain sulfuric acid which burns
skin, eyes and clothing.
Disconnect the battery before removing or
replacing any electrical components.
CAUTION
Read instructions before assembling.
Fasteners should be finger tight until
instructed to tighten according to torque
chart. Use standard methods and practices
when attaching snowplow including proper
personal protective safety equipment.
WARNING
Vehicle exhaust contains lethal fumes.
Breathing these fumes, even in low
concentrations, can cause death. Never
operate a vehicle in an enclosed area without
venting exhaust to the outside.
WARNING
Gasoline is highly flammable and gasoline
vapor is explosive. Never smoke while
working on vehicle. Keep all open flames
away from gasoline tank and lines. Wipe up
any spilled gasoline immediately.

Lit. No. 48593, Rev. 00 4 August 15, 2009
VEHICLE APPLICATION
RECOMMENDATIONS
Vehicle application recommendations are based on
the following:
• The vehicle with the snowplow installed must
comply with applicable Federal Motor Vehicle
Safety Standards (FMVSS).
• The vehicle with the snowplow installed must
comply with the vehicle manufacturer's stated
gross vehicle and axle weight ratings (found on
the driver-side door cornerpost of the vehicle) and
the front and rear weight distribution ratio. In some
cases, rear ballast may be required to comply with
these requirements. See Ballast Requirements
section.
• FISHER Kit Selection Guide/eMatch is based on
available vehicle capacity for snowplow equipment
on a representative vehicle equipped with options
commonly used for plowing and with 300 lb of
front seat occupant weight.
• Weights of front seat occupants can be adjusted
above 300 lb but vehicle with snowplow must not
exceed vehicle GVWR or GAWR.
• In some cases there may be additional limitations
and requirements.
• Installation, modification and addition of
accessories must comply with published FISHER
recommendations and instructions. Available
capacity decreases as the vehicle is loaded with
cargo or other truck equipment, or snowplow
accessories are installed.
• If there is uncertainty as to whether available
capacity exists, the actual vehicle as configured
must be weighed.
VEHICLE APPLICATION INFORMATION
BALLAST REQUIREMENTS
Ballast (additional weight) is an important part of
qualifying vehicles for snowplow eligibility. Rear
ballast must be used when necessary to remain in
compliance with axle ratings and ratios as specified by
the vehicle manufacturer.
If ballast is required, it is important that it be secured
properly behind the rear axle. A ballast retainer kit is
available from your FISHER outlet (PN 62849).
NOTE: The ballast retainer kit is for snowplow
vehicles requiring ballast. See your FISHER outlet
for the correct amount of ballast required. Include
the weight of the retainer as part of the ballast
requirement. Sand bags are recommended for use
as ballast.
NOTE: Ballast recommended and its weight
calculations assume the entire width of the bed is
filled as close to tailgate as possible.
Position
and secure ballast
as close to the tailgate
as possible.
CAUTION
See your FISHER®outlet/Web site for specific
vehicle application recommendations before
installation. The Selection List has specific
vehicle and snowplow requirements.

Lit. No. 48593, Rev. 00 5 August 15, 2009
GETTING TO KNOW YOUR SNOWPLOW
Snowplow Components
Truck Mount
A-Frame Jack Leg
Connecting
Pin
Lift
Ram
Trip
Spring
Blade
Cutting
Edge
Headlamps
Hydraulic
Unit
Plow Gear
Receiver
Assembly
SNOWPLOW COMPONENTS
A snowplow consists of all the components that are
readily removable from the vehicle as a unit. This
includes the blade, A-frame, plow gear, hydraulic unit
and snowplow headlamps. The snowplow is ready and
easy to mount when you need to plow snow. When
plowing is completed, remove the snowplow.
SNOWPLOW HEADLAMPS
The snowplow headlamps include a set of rectangular,
dual-beam halogen headlamps with combination park
and turn signals. A patented pre-wired harness with
a plug-in module requires no headlamp wire splicing.
These headlamps conform to Federal Motor Vehicle
Safety Standards (FMVSS).
When the snowplow plugs are connected, the vehicle
headlamps, when turned ON, automatically switch to
the snowplow headlamps. When the electrical plugs
are disconnected during snowplow removal, the
snowplow headlamps automatically switch back to the
vehicle headlamps.
TRUCK MOUNT KIT
A truck mount kit has been designed for most vehicles.
Due to the differences between vehicle models,
the kits are not interchangeable. The truck mount is
bolted to the underside of the vehicle frame, and the
receiver assembly is attached to the truck mount. It is
engineered to provide the primary connecting points
between the snowplow assembly and the vehicle. The
weight of the snowplow system is distributed to the
frame of your vehicle by the truck mount.
WARNING
Your vehicle must be equipped with snowplow
headlamps and directional lights.

Lit. No. 48593, Rev. 00 6 August 15, 2009
Straight Blade
Joystick Control
Power Indicato
r
Light (red)
ON/OFF Switch
(Emergency Stop)
CONTROLS
The controls are electrically powered through the
ignition (key) switch of your vehicle and are protected
by a replaceable in-line fuse. The ON/OFF switch
allows you to turn OFF the control and prevent blade
movement even when the ignition is ON.
The ON/OFF switch serves as an emergency stop
when required.
Hand-Held Control
HYDRAULIC UNIT
The Hydraulic Unit's angling gives you full control of
the snowplow from within the cab. Two single-acting
hydraulic rams hold the blade at the desired angle.
The Hydraulic Unit's manifold has blade scrape lock
circuitry built into it. This feature resists the tendency
a snowplow has to "float up" as larger amounts of
snow build up in front of it while plowing deep snow,
or stacking snow into piles. This feature is factory set.
See your sales outlet for adjustment.
System Capacity
Unit reservoir 1-3/4 quarts
System total 2-1/8 quarts
12V DC with +/– connection
1750 psi pump relief valve
4000 psi angling relief valve
3.0" dia 2.8 kW motor (1.39 hp)
.000208 gal/rev pump
Hydraulic hose SAE 100R1
Straight Blade
Hand-Held Control
ON/OFF Button
(Emergency Stop)
Power Indicator
Light (red)
Quill Reservoir
Breather
Drain Plug
Valve
Manifold
Motor
WARNING
To prevent accidental movement of the
blade, always turn the ON/OFF switch to OFF
whenever the snowplow is not in use. The
control indicator light will turn off.
Joystick Solenoid Control
GETTING TO KNOW YOUR SNOWPLOW

Lit. No. 48593, Rev. 00 7 August 15, 2009
3. Twist both connecting pins to release spring
tension, then push plow gear toward vehicle so
connecting pins fully engage holes in attachment
arms.
4. Loosen one jack handle and slide jack sleeve
down below jack retainer. Remove jack and
retighten handle. Repeat for other jack and store
them.
5. Connect all electrical cables from vehicle to
snowplow.
MOUNTING SNOWPLOW TO VEHICLE
ATTACHING SNOWPLOW
NOTE: The blade must be in the straight position
when attaching or detaching the snowplow.
NOTE: Use dielectric grease to prevent corrosion
on all connections.
NOTE: Use lubricant on connecting pins to ensure
ease of attach/detach.
1. Make certain both connecting pins are fully
retracted.
2. Drive vehicle slowly to completely insert
attachment arms into receiver assembly slots.
WARNING
Inspect snowplow components and fasteners
for wear or damage whenever attaching or
detaching the snowplow. Worn or damaged
components could allow the snowplow to
drop unexpectedly.
Jack
Retainer
Jack
Sleeve
Jack
Jack
Handle
Connecting
Pin
Plow Gear
ON
OFF
Receiver
Assembly
Attachment
Arm
WARNING
Keep 8' clear of the blade drop zone when it is
being raised, lowered or angled. Do not stand
between the vehicle and blade or directly
in front of the blade. If the blade hits you or
drops on you, you could be seriously injured.

Lit. No. 48593, Rev. 00 8 August 15, 2009
L
E
F
T
ON
OFF
RAISE R
I
G
H
T
LOWER
FLOAT
ON/OFF Switch
(Emergency Stop)
Power Indicato
Light (red)
JOYSTICK SOLENOID CONTROL
1. Turn the vehicle ignition switch to the "ON" or
"ACCESSORY" position.
2. Move the slide switch on the side of the control to
the "ON" position. The power indicator light glows
red, indicating the control is ON. The indicator light
glows red whenever the control and the vehicle
ignition switch are both ON and the electrical
connections to the snowplow are completed.
The ON/OFF switch operates as an emergency
stop if required.
OPERATING YOUR SNOWPLOW
CAUTION
DO NOT hold control lever in RAISE, ANGLE
LEFT or ANGLE RIGHT position after blade
has reached desired position. To do so will
use excess current and overheat components.
Function Description of Operation
ON/OFF Move the control power switch ON to activate the hydraulic system. Turn the control OFF to lock the
blade in place. This prevents accidental movement of the blade.
RAISE Move the control lever toward the top of the control body to raise the snowplow and cancel the FLOAT
mode.
LOWER Move the control lever toward the bottom of the control body to lower the snowplow. Release the lever to
stop blade at desired height.
FLOAT
Move the control lever to the LOWER position and hold 3/4 second to activate this mode. The blade will
lower to the ground surface and follow the contour of the surface as it dips or raises. Function does not
time out; however, control will shut down after 20 minutes of nonuse.
Move lever to the RAISE position momentarily to cancel FLOAT. Angling left or right will not interrupt
(stop) the FLOAT function.
L(Angle Left) Move the control lever straight to the left to angle the blade left.
R(Angle Right) Move the control lever straight to the right to angle the blade right.
WARNING
To prevent accidental movement of the blade,
always move the ON/OFF switch to OFF
whenever the snowplow is not in use. The
control indicator light will turn off.

Lit. No. 48593, Rev. 00 9 August 15, 2009
HAND-HELD CONTROL
1. Turn the vehicle ignition switch to the "ON" or
"ACCESSORY" position.
2. Press the ON/OFF button on the control. The
power indicator light glows red, indicating the
control is ON. The power indicator light glows
red whenever the control and the vehicle ignition
switch are both ON and the electrical connections
to the snowplow are completed.
The ON/OFF button operates as an emergency
stop if required.
Function Time-Outs
All control functions, except LOWER/FLOAT, time out
(stop) automatically after a period of time. This is to
limit the amount of electrical energy required from the
vehicle.
NOTE: If control function times out before desired
blade movement is complete, release button and
press again.
Automatic Shutdown
The control will automatically turn OFF after being
idle for 20 minutes. To reactivate the control after a
shutdown, press the ON/OFF button.
Smooth Stop
The control automatically allows the blade to coast
to a stop when the button is released. This results
in smoother operation, reduces the shock to the
hydraulic system and increases hose and valve life.
Control Functions
Raise, Lower, Float, Angle
The four triangle-shaped buttons in the center of the
control face, when pressed, will result in the blade
movements described in the table.
OPERATING YOUR SNOWPLOW
FLOAT ON/OFF
RAISE
LOWER
L
E
F
T
R
I
G
H
T
Power Indicato
Light (red)
ON/OFF
Button
(Emergency
Stop)
Float Light
(green)
WARNING
To prevent accidental movement of the blade,
always push button to switch the control OFF
whenever the snowplow is not in use. The
control indicator light will turn off.
Button Description of Operation
ON/OFF Press this button to turn the control ON and OFF. Turn the control OFF (power indicator light OFF) to lock
the blade in place. This prevents accidental movement of the blade.
RAISE Press this button to raise the snowplow and cancel the FLOAT mode. Function times out after
4.8 seconds.
LOWER Press this button to lower the snowplow. Release the button to stop blade at desired height.
FLOAT
Press the LOWER button and hold 3/4 second to activate this mode. The FLOAT indicator light in the
upper left corner of the control face will illuminate. The blade will lower to the ground surface and follow
the contour of the surface as it dips or raises. Function does not time out, but control will shut down after
20 minutes of nonuse.
Press RAISE button momentarily to cancel FLOAT. Angling left or right will interrupt (stop) the FLOAT
function, but FLOAT will resume when angling is complete.
L (Angle Left) Press this button to angle the blade to the left. Function times out after 9.6 seconds.
R (Angle Right) Press this button to angle the blade to the left. Function times out after 9.6 seconds.

Lit. No. 48593, Rev. 00 10 August 15, 2009
SNOWPLOW HEADLAMP CHECK
With all electrical plugs connected, check the
operation of vehicle and snowplow headlamps.
Lights Results
Parking Lamps Both vehicle and snowplow
lamps should be ON.
Right Turn Signal Both vehicle and snowplow
lamps should be ON.
Left Turn Signal Both vehicle and snowplow
lamps should be ON.
Connecting and disconnecting the electrical plugs
should switch between the vehicle and snowplow
headlamps as follows:
• Electrical plugs DISCONNECTED – Vehicle
headlamps function normally.
• Electrical plugs CONNECTED – Vehicle headlamp
functions transfer to the snowplow headlamps.
On some DRL systems, both the vehicle and
snowplow headlamps will function.
Aiming the Headlamps
• Aim the snowplow headlamps with the snowplow
mounted and raised in the transport position. See
Aiming Headlamp Beams in the Maintenance
section for instructions.
• Aim the vehicle headlamps with the snowplow
removed from the vehicle.
BLADE DROP SPEED ADJUSTMENT
The quill in the front of the valve manifold adjusts the
blade drop speed.
NOTE: The blade will not drop when quill is fully
tightened (clockwise). Turn OFF the plow control,
turn the quill 1/8 turn outward (counterclockwise),
then proceed with blade drop speed adjustment.
1. Lower the blade to the ground before making
adjustment.
2. Turn the quill IN (clockwise) to decrease drop
speed. Turn the quill OUT (counterclockwise) to
increase drop speed.
3. Stand 8' clear of the blade drop zone when
checking adjustment.
WARNING
Keep 8' clear of the blade drop zone when it is
being raised, lowered or angled. Do not stand
between the vehicle and blade or directly in
front of blade. If the blade hits you or drops
on you, you could be seriously injured.
Quill Reservoir
Breather
Drain Plug
Valve
Manifold
Motor
OPERATING YOUR SNOWPLOW

Lit. No. 48593, Rev. 00 11 August 15, 2009
TRANSPORTING SNOWPLOW
These instructions are for driving short distances.
Remove the snowplow from the vehicle for long trips.
1. Completely raise the blade.
2. Adjust the blade height for maximum headlamp
illumination.
3. Adjust the blade to the straight position.
4. Move the control ON/OFF switch to OFF to lock
blade in place.
NOTE: Overheating is unlikely under normal
driving conditions, but occasionally the snowplow
may be positioned so it deflects air away from the
radiator. If this occurs, stop the vehicle and raise,
lower or angle the snowplow slightly to correct
overheating.
NOTE: Only the driver should be in the vehicle cab
when the snowplow is attached.
WARNING
Position blade so it does not block headlamp
beam.
Do not change blade position while traveling.
You could suddenly lower blade accidentally.
DRIVING AND PLOWING ON SNOW
AND ICE
Refer to vehicle owner's manual instructions for
driving in snow and ice conditions. Remember, when
you drive on snow or ice, your wheels will not get good
traction. You cannot accelerate as quickly, turning
is more difficult and you will need longer braking
distance.
Wet and hard packed snow or ice offers the worst tire
traction. It is very easy to lose control. You will have
difficulty accelerating. If you do get moving, you may
have poor steering and difficult braking which can
cause you to slide out of control.
Here are some tips for driving in these conditions:
• Drive defensively.
• Do not drink, then drive or plow snow.
• Plow or drive only when you have good visibility
for operating a vehicle.
• If you cannot see well due to snow or icy
conditions, you will need to slow down and keep
more space between you and other vehicles.
• Slow down, especially on higher speed roads.
Your headlamps can light up only so much road
ahead.
• If you are tired, pull off in a safe place and rest.
• Keep your windshield and all glass on your vehicle
clean to see around you.
• Dress properly for the weather. Wear layers of
clothing, as you get warm you can take off layers.
CAUTION
Drinking then driving or plowing is very
dangerous. Your reflex, perceptions,
attentiveness and judgement can be affected
by even a small amount of alcohol. You can
have a serious or even fatal collision if you
drive after drinking. Please, do not drink and
then drive or plow.
CAUTION
Transport speed should not exceed 45 mph.
Further reduce speed under adverse travel
conditions.
OPERATING YOUR SNOWPLOW

Lit. No. 48593, Rev. 00 12 August 15, 2009
PLOWING SNOW
NOTE: Only the driver should be in the vehicle cab
when the snowplow is attached.
General Instructions
1. Before plowing, make sure you know of any
obstructions hidden beneath the snow such as:
curbs, sidewalk, shrubs, fences or pipes sticking
up from the ground. If unfamiliar with the area to
be plowed, have someone familiar with the area
point out obstacles.
2. If possible and you have good visibility, plow
during the storm rather than letting snow
accumulate.
3. Do not exceed 10 mph (16 km/h) when plowing snow.
4. When you are stacking snow, begin raising the
blade as you come close to the stack. This will let
the blade ride up the stack.
CAUTION
Never stack snow with the blade angled. This
could damage the snowplow or the vehicle
bumper.
CAUTION
Plowing speed should not exceed 10 mph.
WARNING
Never plow snow with head out the vehicle
window. Sudden stops or protruding objects
could cause personal injury.
CAUTION
Wear a seat belt when plowing snow. Hidden
obstructions could cause the vehicle to stop
suddenly resulting in personal injury.
CAUTION
Flag any obstructions that are hard to locate
under snow to prevent damage to product or
property.
Hard-Packed Snow
1. On blades equipped with a shoe kit, raise the
antiwear shoes so that the cutting edge comes
into direct contact with the pavement.
2. Use lowest gear to place maximum power behind
cutting edge.
3. An angled blade is more effective for removing
hard-packed snow.
Deep Snow
1. Shear off top layers by plowing with the blade
raised 3 to 4 inches for the initial pass.
2. Bite into the edges using only partial blade width
until job is cut down to size for full blade plowing.
Rule of thumb:
3" of snow — plow with entire blade width;
6" of snow — plow with 3/4 blade width; and
9" of snow — plow with 1/2 blade width.
Experience and "feel" are the best guides.
3. When plowing deep snow, be sure to keep vehicle
moving.
4. Ballast is suggested for maximum traction. Secure
ballast behind the rear wheels. Do not exceed
vehicle's GVWR and GAWR.
5. For increased traction use tire chains where legal.
Clearing Driveways
1. Head into the driveway with the blade angled and
plow the snow away from any buildings. Widen
driveway by rolling snow away from any buildings.
2. If a building is at the end of the driveway, plow to
within a vehicle length of the building. Push as
much snow as possible off the driveway.
3. With a raised blade, drive through remaining snow
to building. Drop blade and "back drag" snow
away from the building at least one vehicle length.
Repeat if necessary.
4. Back vehicle to the building and plow forward,
removing the remaining snow from the driveway.
Check municipal ordinances for proper disposal of
snow.
OPERATING YOUR SNOWPLOW

Lit. No. 48593, Rev. 00 13 August 15, 2009
TRANSPORTING SNOWPLOW
These instructions are for driving short distances.
Remove the snowplow from the vehicle for long trips.
1. Completely raise the blade.
2. Adjust the blade height for maximum headlamp
illumination.
3. Adjust the blade to the straight position.
4. Move the control ON/OFF switch to OFF to lock
the blade in place.
NOTE: Overheating is unlikely under normal
driving conditions, but occasionally the snowplow
may be positioned so it deflects air away from the
radiator. If this occurs, stop the vehicle and raise,
lower or angle the snowplow slightly to correct
overheating.
NOTE: Only the driver should be in the vehicle cab
when the snowplow is attached.
PARKING WITH SNOWPLOW ATTACHED
Whenever you park your vehicle, completely lower the
blade to the ground.
WARNING
Lower blade when vehicle is parked. Keep
8' clear of blade drop zone. Temperature
changes could change hydraulic pressure,
causing the blade to drop unexpectedly or
damaging hydraulic components. Failure to
do this can result in serious personal injury.
AFTER PLOWING
TOWING DISABLED OR STUCK VEHICLES
Do not use any snowplow components as an attaching
point when retrieving, towing or winching a disabled or
stuck vehicle.
CHECKING HYDRAULIC FLUID
Lower the blade to the ground. The fluid level should
be 1-1/2"–2" below the top of the reservoir. Add
the recommended hydraulic fluid if necessary. For
hydraulic fluid type and filling instructions, see Annual
Fluid Change in the Hydraulic System section of this
Owner's Manual.
Do not overfill. Reinstall the breather.
CAUTION
Do not mix different types of hydraulic fluid.
Some fluids are not compatible and may cause
performance problems and product damage.
Quill Reservoir
Breather
Drain Plug
Valve
Manifold
Motor

Lit. No. 48593, Rev. 00 14 August 15, 2009
4. Disconnect all electrical cables.
5. Back vehicle away from snowplow.
6. See the Postseason Maintenance section for
proper snowplow storage.
NOTE: After each disconnection of the snowplow,
reapply dielectric grease to the electrical plugs to
maintain the protective coating on the terminals.
NOTE: Place electrical plugs in storage position
on the snowplow, connect control and lighting
electrical plugs together. Insert battery cable into
boot. On the vehicle, connect control and lighting
electrical plugs together. Cover battery cable with
attached boot.
NOTE: The receiver assembly and control can
be removed for off-season storage. The receiver
assembly is removed by removing the two pins on
each receiver. Disconnect the control connector
in the cab and store the control in the glove box of
the vehicle.
REMOVING SNOWPLOW FROM VEHICLE & STORAGE
DETACHING SNOWPLOW
NOTE: The blade must be in the straight position
when attaching or detaching the snowplow.
1. Put blade on ground using LOWER/FLOAT on
snowplow control. Leave control ON and in
FLOAT.
2. Attach jacks. Loosen jack handle, put jack on
ground, and raise jack sleeve until fully engaging
jack retainer. Tighten jack handle. Repeat for other
jack.
3. While pushing plow gear toward vehicle to release
connecting pin tension, pull connecting pin out on
one side and twist pin handle to keep pin retracted.
Repeat procedure for other connecting pin.
WARNING
Keep 8' clear of the blade drop zone when it is
being raised, lowered or angled. Do not stand
between the vehicle and blade or directly in
front of blade. If the blade hits you or drops
on you, you could be seriously injured.
WARNING
Inspect snowplow components and bolts
for wear or damage whenever attaching or
detaching the snowplow. Worn or damaged
components could allow the snowplow to
drop unexpectedly.
Jack
Retainer
Jack
Sleeve
Jack
Jack
Handle
Connecting
Pin
Plow Gear
ON
OFF
Receiver
Assembly
Attachment
Arm