Flagro FLE-60CSA Manual

OPERATING INSTRUCTIONS MANUAL
FLE-60CSA
INDUSTRIAL / COMMERCIAL ELECTRIC HEATER
(OPERATOR MUST RETAIN FOR FUTURE REFERENCE)
Suitable for indoor or outdoor installation / Unvented / Unattended Type
26 Benfield Drive, St.Catharines, Ontario Canada L2S 3V5
(P) 905-685-4243 - (F) 905-685-0113

FLE-60CSA OPERATING INSTRUCTIONS MANUAL
GENERAL HAZARD WARNING:
FAILURE TO COMPLY WITH THE PRECAUTIONS
AND INSTRUCTIONS PROVIDED WITH THIS
HEATER, CAN RESULT IN DEATH, SERIOUS
BODILY INJURY AND PROPERTY LOSS OR
DAMAGE FROM HAZARDS OF FIRE, EXPLOSION
BURN ASPHYXIATION, OR ELECTRICAL SHOCK
ONLY PERSONS WHO CAN UNDERSTAND AND
FOLLOW THE INSTRUCTIONS SHOULD USE OR
SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER
INFORMATION SUCH AS AN INSTRUCTIONS
MANUAL, LABEL, ETC. CONTACT THE
MANUFACTURER
WARNING: FIRE, BURN, INHALATION
AND EXPLOSION HAZARD, KEEP SOLID
COMBUSTIBLES, SUCH AS BUILDING
MATERIALS, PAPER, OR CARDBOARD, A SAFE
DISTANCE AWAY FROM THE HEATER AS
RECOMMENDED BY THE INSTRUCTIONS
NEVER USE THE HEATER IN SPACES WHICH DO
OR MAY CONTAIN VOLATILE OR AIRBORNE
COMBUSTIBLES, OR PRODUCTS SUCH AS
GASOLINE SOLVENTS, PAINT THINNER, DUST
PARTICLES OR UNKNOWN CHEMICALS
WARNING: NOT FOR HOME OR
RECREATIONAL VEHICLE USE

Introduction
You have just received an FLE-60CSA 60kW Electric Construction Heater manufactured by Flagro Industries.
Use: The FLE-60CSA Electric Construction Heater is designed for temporary heat only.
The heater may be installed indoors or out and used to bring 100% outdoor air, or heat
and re-circulate building air. The FLE-60CSA is designed to heat large spaces, buildings
and machines without worrying about on site fuel.
Quality
: The FLE-60CSA is built with the highest quality of components giving our
customers the confidence they deserve in a Flagro product.
Convenience:
The FLE-60CSA gives our customers the flexibilty of a 20kW/40kW/60kW heat setting.
The heater is equipped with a fan speed inverter control that provides optimum temperature rise
by adjusting blower output at each heat setting. Colour coded Cam Locks power connections
for easy installation. Remote thermostat option available.
Inlet Duct Adapter
The FLE-60CSA includes a permanant inlet duct adapter.
Heater manufacturer approved ducting must be attached for outdoor use.
Safety
Always verify that you have proper voltage supply. (575V) It is important to check
the wiring connections inside the heater before plugging in the Cam Locks.
Use a meter to measure volt supply to each cam lock.
Work on the internal systems should only be attempted by a certified electrician and
only when power has been disconnected and can not be reconnected to the heater.
Grounding
The heater is supplier with a cam lock system with a grounding connection and is indicated with a "G"
on the cam lock panel. The heater is also supplied with a grounding nuts found on all panels.
It is very important to double check that all grounding connections are properly secure.
Clearance from Combustibles
The discharge temperature of these units may reach very high temperatures. Maintain minimum
distance from combustible materials as follows:
Top: 6 Inches
Bottom: 6 Inches
Sides: 6 Inches
Discharge: 15 FT

MAINTENANCE
1Every heater should be inspected before each use, and at least annually by a
qualified service person
2The appliance must be kept clear and free from combustible materials,
gasoline and other flammable vapors and liquids
3The flow of ventilation air must not be obstructed.
Be sure to check the fan assembly and ensure the motor and blade
are operating properly and it is important to clean air filters
4Compressed air may be used to keep components free of dust and dirt
build up.
Pre-Start Checklist
1 Heater must be level and lockable wheels must be in the lock position
2 Make sure blower switch and both heat switches are in the "OFF" positions
3 Make sure the air intakes are free from any obstruction(s)
4 Make sure the heater oulet is free from any obstruction(s)
5 Make sure the heater is properly grounded
6 Check power supply voltage and ampacity
7 If using the heater outdoors, heater manufacturer approved ducting must be attached to heater.

START UP INSTRUCTIONS
1Determine power source - 575V (confirm power source is correct)
2Remove top cover and inspect all wiring
(once complete, secure top cover to heater using the same hardware)
3Connect Flanged Camlocks to female camlocks ( colour coded)
Connect camlocks as follows:
Red A
Black B
Blue C
Ground G
3 PHASE UNIT CONNECTION
4Turn on power supply
5Pull "Master" button to the out position
6Determine "Manual" or Remote Thermostat (if remote, set desired temperature)
7Turn Blower on/off switch to the "ON" position
(The blower will start and the green air flow light will come on)
8Turn on heater settings as desired
( 60kW= 20kW & 40kW combined)
Failure to have proper air flow will cause unit to overheat and shut down
The green light should come on and air should be pushed through the outlet port
Check to see that only the green light is on.
Caution: Heater body panels will get very hot

Notes:
Speed inverter is pre-set for optimum air flow/temperature rise.
Based on kW selection, blower will adjust speed. See Chart below
HEAT SETTING
BTUH
CFM
TEMP. RISE
NOISE RATING
60 kW 205,000 3300 110DEG F/43DEG C 67 DB
40 kW 164,000 2800 85DEG F/30DEG C 63 DB
20kW 82,000 2450 50DEG F/10DEG C 63DB
FAN ONLY 3900 71DB
SHUTDOWN
1
Move all heater setting controls to the "OFF" position
2
Leave Fan in the "ON" position for 3-5 minutes
3
Turn Fan OFF
( blower is preset to run for 30 seconds before coming to a complete stop)
4
Push Master button "IN"
5
Shut off all power source
6
Disconnect all power sources
7
Store heater

PARTS LIST FOR FLE-60CSA
Part Number Part Description
FLE-601A 60KW RESISTOR ELEMENT (575 VOLT)
FLE-602 FAN BLADE ASSEMBLY
FLE-603A 1-1/2 HP MOTOR (575 VOLT)
FLE-604A VARIABLE SPEED DRIVE FOR FLE-60 (575 VOLT)
FLE-605A WIRED CONTROL/OPERATOR PANELS (575 VOLT)
FLE-606 ADJUSTABLE MOTOR BASE
FLE-607 7" FAN PULLEY
FLE-608 3.25" MOTOR PULLEY
FLE-609 6" LOCKABLE SWIVEL CASTER (TWO REQUIRED)
FLE-610 6" RIGID CASTER (TWO REQUIRED)
FLE-611 BLUE MALE PANEL CAM-LOCK
FLE-611A BLUE SNAP COVER
FLE-612 BLACK MALE PANEL CAM-LOCK
FLE-612A BLACK SNAP COVER
FLE-613 GREEN MALE PANEL CAM-LOCK
FLE-613A GREEN SNAP COVER
FLE-614 RED MALE PANEL CAM-LOCK
FLE-614A RED SNAP COVER
FLE-615 BLUE FEMALE DETACHABLE CAM-LOCK
FLE-616 BLACK FEMALE DETACHABLE CAM-LOCK
FLE-617 GREEN FEMALE DETACHABLE CAM-LOCK
FLE-618 RED FEMALE DETACHABLE CAM-LOCK
FLE-619 LIFTING LATCH (FOUR REQUIRED)
FLE-620 FAN BELT
FLE-621 GROUNDING BLOCK
FLE-622 DISTRIBUTION BLOCK
FLE-623 OUTLET HIGH LIMIT - 200 F

FLE-624 CONTACTOR - 65A 3P
FLE-625 CONTACTOR - 32A 3P
FLE-626 DAYTON CUBE RELAY (TWO REQUIRED)
FLE-627A 575 VOLT TRANSFORMER
FLE-628 60 AMP CLASS T FUSE (THREE REQUIRED)
FLE-629 30 AMP CLASS T FUSE (THREE REQUIRED)
FLE-630 5 AMP CLASS CC TIME DELAY (THREE REQUIRED)
FLE-631 1/2 AMP CLASS CC TIME DELAY (TWO REQUIRED)
FLE-632 5 AMP AGC GLASS FUSE
FLE-633 TWO POSITION SWITCH (FOUR PER HEATER)
FLE-634 EMERGENCY STOP BUTTON
FLE-635 RED HIGH LIMIT/NON-PROVEN AIR LIGHT (TWO PER HEATER)
FLE-636 GREEN AIR PROVEN LIGHT
FLE-637 BULBS FOR FLE-635 & FLE-636 (THREE PER HEATER)
FLE-638 OPERATOR BLOCK FOR FLE-635 & FLE-636
FLE-639A N/C CONTACT BLOCK (THREE PER HEATER)
FLE-640A N/O CONTACT BLOCK (SEVEN PER HEATER)
FLE-641 SAIL SWITCH (COMPLETE)
FLE-642 INTERNAL FILTER (TWO PACK)
FV-414B THERMOSTAT CONNECTION

FLE-60– PARTS LIST
FLE-601A (575 VOLT)
60KW RESISTOR ELEMENT
PULLEYS
FLE-602
FAN BELT
FAN BLADE ASSEMBLY
VARIABLE SPEED DRIVE
1.5 P MOTOR
FLE-603A (575VOLT)
FLE-604A (575 VOLT)
FUSES
FLE-620
FLE-608 – 3.25” PULLEY
FLE-607 – 7” PULLEY
FLE-628 - 60 amp class T
FLE-629 – 30amp class T
FLE-630 - 5amp class CC
FLE-631 - 1/2amp class CC
FLE-632 - 5amp AGC - glass
TRANSFORMER
FLE-627 – 480V
FLE-627A – 575V
GROUNDING BLOCK
FLE-621

FLE-60 PARTS LIST
2 POSITION SWITC
IG LIMIT
FLE-633
20KW
40KW
T ERMOSTAT/MANUAL
BLOWER ON/OFF
FLE-623 ( 200F)
SAIL SWITC
RELAY
FLE-626
(2 PER UNIT)
CONTACTORS
FLE-625 – 32A 3P
FLE-624 – 65A 3P
EMERGENCY STOP BUTTON
FLE-634
GREEN AIR PROVEN LIG T
FLE-636
IG LIMIT/AIR PROVEN LIG T T ERMOSTAT
FLE-635 FV-414B
FLE-641

FLE-60 PARTS LIST
W EELS
FLE-609 – 6” LOCKABLE
FLE-610 – 6” RIGID
CAM-LOCK DETAC ABLE
FLE-615 – BLUE
FLE-616 – BLACK
FLE-617 – GREEN
FLE-618 - RED
FLE-611 – BLUE
FLE-612 – BLACK
FLE-613 – GREEN
FLE-614 - RED
CAM-LOCK - PANEL
N/C CONTACT BLOCK N/O CONTACT BLOCK
FLE-639A
(3 PER UNIT)
FLE-640A
(7 PER UNIT)
SNAP COVERS - PANEL
FLE-611A – BLUE
FLE-612A – BLACK
FLE-613A – GREEN
FLE-614A - RED

P/N DESCRIPTION
FEH-60FR OUTER FRAME
FEH-616 TOP PANEL
FEH-611C LEFT SIDE PANEL
FEH-610C RIGHT SIDE PANEL
FEH-612C FRONT PANEL
FEH-614 REAR SIDE PANEL
FLE-170 CONTROL PANEL RAIN GUARD
BODY PANELS

0100
0101
0102
0103
0104
0105
0106
0107
0108
0109
0110
0111
0112
0113
0114
0115
0116
0117
0118
0119
0120
0121
0122
0123
0124
0125
0126
0127
0128
0129
0130
0131
0132
0133
0134
0135
0136
0137
0138
0139
0140
0141
0142
0143
0144
0145
0146
0147
0148
0149
0150
0151
0152
0153
0154
0155
0156
0157
0158
0159
Description
253XXXDate
FLE-605A HEATER CONTROL PANEL
Modification Name
Job Number
4395 KENT AVENUE
NIAGARA FALLS
ONTARIO L2H 1J1
CANADA
t: +1.905.295.2525
f: +1.905.295.2528
http://www.PowerUnderControl.com
2016/09/06
DG 2016/01/19
DM 2016/01/19
Rev.
Date
Date
Date
Creator
Checked
Approved Page 01 Of
MPNL 09
Designation
THIS DRAWING & DESIGN ARE PROPRIETARY TO SYNCHRO
ENGINEERING LIMITED ALL RIGHTS RESERVED. NEITHER THE
DRAWING OR DESIGN MAY BE COPIED OR OTHERWISE
DISSEMINATED IN ANY MANNER OR FORM, IN WHOLE OR IN PART,
WITHOUT, IN EACH INSTANCE, THE PRIOR WRITTEN CONSENT OF
SYNCHRO ENGINEERING LIMITED. THESE DRAWINGS ARE
PROTECTED BY CANADIAN AND UNITED STATES COPYRIGHT LAW.
UNAUTHORIZED REPRODUCTION OF THESE DRAWINGS IS
PROHIBITED. (C) SYNCHRO ENGINEERING LIMITED 2016.
KE
60 KW
575 VAC
3 PHASE
60 HZ
A24
B24
C24
A48
B48
C48
1 2
(0145)
C1
3 4
5 6
1 2
(0147)
C2
3 4
5 6
C60
B60
A60
NOTE: #16 AWG CONTROL WIRING TO BE TEW BC
2
VFD
(0154)
L1
L2
L3
T1
PE
PE
T2
T3
H1
T1
100VA 575V/120V
H4
X4
X1
GN/YE
14 AWG
1
J1 P1
1
PB1
MASTER PULL
ON
(0153)
P1
2
J1
2
RD
16 AWG
1
40''
RD
16 AWG
2
40'' TB
3
RD
16 AWG
2
34''
TB
3
TB
3
RD
16 AWG
2
16''
PS1
AIR FLOW
11 12
R1
(0131)
11 12
R2
(0139)
5A
FU1 TB
2
X1
34"
RD
16 AWG
1
TB
5A1 A2
R1
(0135)
(0141)
TB
X2
TB
X2
G
PL1
AIRFLOW PROVEN
TB
5
R
PL2
AIRFLOW NOT
PROVEN
R
PL3
OVERTEMP
RD
16 AWG
3
40''
RD
16 AWG
4
40''
2
BK
14 AWG
22''
SEW-2
3
BK
14 AWG
22''
SEW-2
TB
6
TB
7
TB
3TS1
OVERTEMP TB
8A1 A2
R2
(0137)
(0141)
TB
X2
21 24
R1
(0131)
21 24
R2
(0139)
TB
10 OFF ON
SS2
BLOWER
MANUAL REMOTE
SS1
OFF ON
SS3
20KW
A1 A2
C1
(0100)
(0101)
(0102)
TS2
REMOTE
OVERTEMP
OFF ON
SS4
40KW
TB
13
TB
14 A1 A2
C2
(0107)
(0108)
(0109)
TB
X2
VFD
(0113)
VFD CONTROL CIRCUIT CONNECTIONS
1 4 13B 13A
RD
16 AWG
3
16''
3
RD
16 AWG
3
34''
WH
16 AWG
X2
34''
X2
WH
16 AWG
X2
RD
16 AWG
4
34''
RD
16 AWG
5
40''
RD
16 AWG
5
34''
4
5
BK
14 AWG
18''
SEW-2
BK
14 AWG
18''
SEW-2
6 X2
7 8A
RD
16 AWG
8A
34''
RD
16 AWG
8A
40''
8
9
9A
RD
16 AWG
10
34''
RD
16 AWG
10
40''
RD
16 AWG
11
40''
RD
16 AWG
11
34''
X2
X2
YE
13A
YE
13A
YE
13B
YE
13B
YE
13
YE
13
YE
12
YE
12A
+LOT1 (Operator Panel)
+LOT1 (Operator Panel)
1
J4 P4
1
3
J1 P1
3
P1
4
4
J1
P1
5
5
J1
J4
2
P4
2
P1
9
J1
9
6
J1 P1
6
P1
7
J1
7
J1
8
P1
8
J3
3
P3
3
P3
4
J3
4
J3
2
P3
2
1
J3 P3
1
J2
2
P2
2
1
J2 P2
1
L1
BK
10 AWG
64''
SEW-2
L2
L3
1L1
BK
12 AWG
SEW-2
1L2
1L3
1R1
BK
12 AWG
36''
SEW-2
1R2
1R3
L1
BK
6 AWG
64''
SEW-2
L2
L3
2L1
BK
8 AWG
SEW-2
2L2
2L3
2R1
BK
8 AWG
36''
SEW-2
2R2
2R3
L1
BK
10 AWG
64''
SEW-2
L2
L3
3L1
BK
14 AWG
SEW-2
3L2
3L3
L1
BK
10 AWG
SEW-2
L2
BK
10 AWG
SEW-2
2
2
10
11
FB1
30 A
FB2
60 A
FB3
5 A
FB4
0.5 A
P5
2
J5
2
P5
1
1
J5
99
YE
12
YE
12
2
U1
V1
W1
PE
1.5 HP
FLA = 1.9 A
3
M
T1
T2
T3
PE
GB
Ground Bar
H4
H1
1
GB
Ground Bar
PE
RD
16 AWG
X2
40''
0120
(.0120)
0122
(.0124)
0120 / (.0130)
0122 / (.0130)
L1
L2
L3
GND