FLIR D-Series C User manual

D-Series
Thermal Camera
Installation Manual
FLIR Commercial Systems, Inc.
70 Castilian Drive
Goleta, CA 93117
Phone: 888.747.FLIR (888.747.3547)
International: +1.805.964.9797
www.flir.com
Document Number: 427-9029-00-12
Version: 120
Issue Date: January 2012

D-Series Installation Manual
-ii January 2012 427-9029-00-12, version 120
© FLIR Commercial Systems, Inc., 2012. All rights reserved worldwide. No parts of this manual, in whole
or in part, may be copied, photocopied, translated, or transmitted to any electronic medium or machine
readable form without the prior written permission of FLIR Commercial Systems, Inc.
Names and marks appearing on the products herein are either registered trademarks or trademarks of
FLIR Commercial Systems, Inc. and/or its subsidiaries. All other trademarks, trade names, or company
names referenced herein are used for identification only and are the property of their respective owners.
This product is protected by patents, design patents, patents pending, or design patents pending.
FEDERAL COMMUNICATIONS COMMISSION REGULATORY INFORMATION
Modification of this device without the express authorization of FLIR Commercial Systems, Inc., may void
the user's authority under the FCC Rules to operate this device. Note: This equipment has been tested
and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. Operation of this equipment in a residential area is
likely to cause harmful interference in which case the user will be required to correct the interference at
his own expense. Shielded cables must be used to connect this device to other devices.
FLIR Commercial Systems, Inc.
70 Castilian Drive
Goleta, CA 93117
Phone: [phone].FLIR (+1.888.747.3547)
Document History
This equipment must be disposed of as electronic waste.
Contact your nearest FLIR Commercial Systems, Inc. representative for
instructions on how to return the product to FLIR for proper disposal.
This document is controlled to FLIR Technology Level EAR 1. The information contained in this document is
proprietary and/or restricted and pertains to a dual use product controlled for export by the Export
Administration Regulations (EAR). This document and data disclosed herein or herewith is not to be
reproduced, used, or disclosed in whole or in part to anyone without the written permission of FLIR
Systems, Inc. Diversion contrary to US law is prohibited. US Department of Commerce authorization is
not required prior to export or transfer to foreign persons, parties, or uses otherwise prohibited.
Revision Date Comment
100 July 2011 Initial Release
110 August 2011 Added cable gland sealing details and
additional software functionality.
120 January 2012 Approved for public release, removed 9Hz
from title of document

D-Series Installation Manual —
427-9029-00-12, version 120 January 2012 -iii
Table of Contents
1 D-Series Camera Installation
1.1 Warnings and Cautions ....................................................................... 1-1
1.2 Installation Overview ............................................................................ 1-2
1.3 Installation Components ....................................................................... 1-2
1.4 Location Considerations ....................................................................... 1-3
1.5 Camera Enclosure Mounting ................................................................ 1-4
1.6 Camera Gimbal Assembly Installation ..................................................... 1-5
1.7 Electrical Connections and Schematics .................................................. 1-6
1.7.1 Cable Gland Sealing ..................................................................... 1-6
1.7.2 Cable Gland Inserts ..................................................................... 1-6
1.7.3 Typical Cable Schematic ............................................................... 1-6
1.7.4 Connector Signal Description ........................................................ 1-7
1.7.5 Opening the Electronics Enclosure ................................................. 1-9
1.7.6 Connecting power ..................................................................... 1-10
1.7.7 Video Connections .................................................................... 1-10
1.7.8 Ethernet Connection .................................................................. 1-10
1.7.9 Serial Connections .................................................................... 1-10
1.7.10 Setting Configuration Dip Switches ............................................ 1-11
1.8 D-Series Camera Specifications .......................................................... 1-13
2 Verify Camera Operation
2.1 Power and analog video ....................................................................... 2-1
2.2 Verify IP Communications ..................................................................... 2-1
2.3 Using FLIR Sensors Manager (FSM) ...................................................... 2-3
2.3.1 Running FSM ............................................................................. 2-3
2.4 D-Series Configuration ......................................................................... 2-6
2.4.1 Set the Date and Time ................................................................ 2-6
2.4.2 Serial Remote Menu .................................................................... 2-7
2.4.3 Digital Video Configuration—Video IR and Video DLTV ....................... 2-8
2.4.4 Configuration File ....................................................................... 2-9
2.4.5 LAN Settings .............................................................................. 2-9
A Mechanical ICD Reference

D-Series Installation Manual
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427-9029-00-12, version 120 January 2012 1-1
1 D-Series Camera Installation
This manual describes the installation of the D-Series cameras. If you need help during the
installation process, please call to speak with our support experts (877-773-3547).
This manual includes the following topics:
Installation Overview
Mounting the camera and its components
Connecting the electronics
For safety, and to achieve the highest levels of performance when handling and operating the
D-Series camera system, always follow the warnings and cautions in this manual.
1.1 Warnings and Cautions
WARNING!
Caution!
Note
If mounting the D-Series camera on a pole, tower or any elevated location, use industry
standard safe practices to avoid injuries.
Except as described in this manual, do not open the D-Series camera for any reason.
Disassembly of the camera (including removal of the cover) can cause permanent damage
and will void the warranty.
Be careful not to leave fingerprints on the D-Series camera’s infrared optics.
The D-Series camera requires a 24 Volt power supply (ac or dc). Operating the camera
outside of the specified input voltage range or the specified operating temperature range can
cause permanent damage.
The D-Series IR Thermal Imaging System is an Export Controlled item. Authorization by the
U.S. Government must be obtained prior to export outside the United States.

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1.2 Installation Overview
The D-Series Camera is a multi-sensor camera system on a pan/tilt platform. Combinations of
an infrared thermal imaging camera and a visible-light video camera are intended for outdoor
installations.
The D-Series camera is mounted on a wall or a pole with diameter between 4” and 8.5”. The
wall or pole must be able to support up to 45 lbs. (20 kg). Cables exit from the back or the
bottom of the electronics enclosure.
The D-Series camera is both an analog and an IP camera. The video from the camera can be
viewed over a traditional analog video network or it can be viewed by streaming it over an IP net-
work using MPEG-4, M-JPEG and H.264 encoding. Analog video will require a connection to a
video monitor or an analog matrix/switch. The IP video will require a connection to an Ethernet
network switch and a computer with the appropriate software for viewing the video stream.
The camera can be controlled through either serial or IP communications providing streaming
video over an IP network.
The camera operates on 21 - 30 VAC or 21 - 30 VDC. Refer to paragraph 1.8 “D-Series
Camera Specifications” on page 1-13 for power and current ratings.
In order to access the electrical connections and install the cables, it is necessary to open the
electronics enclosure. Open the electronics enclosure by loosening the six captive 1/4-20 hex
head cap screws.
1.3 Installation Components
The D-Series camera includes these standard components:
Multi-sensor Pan/Tilt Camera Gimbal Assembly
Camera Mount Enclosure Assembly
FLIR Sensors Manager CD
D-Series Camera Documentation Package (including installation mounting templates)
Figure 1-1: D-Series Camera Installations

D-Series Installation Manual 1—D-Series Camera Installation
427-9029-00-12, version 120 January 2012 1-3
The installer will need to supply the following items, the lengths of which are specific to the
installation.
Electrical wire, for system power. Refer to paragraph 1.7 “Electrical Connections and
Schematics” on page 1-6 for additional information)
Camera grounding strap
Coaxial RG59U video cables for analog video
Shielded Category 6 Ethernet cable for control and streaming video over an IP network; and
also for software upgrades.
Optional serial cable for serial communications.
Miscellaneous electrical hardware, connectors, and tools
1.4 Location Considerations
The camera will require connections for power, communications (IP Ethernet, and/or RS232/
RS422}, and video (two video connections may be required for analog video installations).
Important Note
Refer to paragraph 1.7 “Electrical Connections and Schematics” on page 1-6 for interconnect
diagrams showing system configurations.
Ensure that cable distances do not exceed the Referenced Standard specifications and adhere
to all local and Industry Standards, Codes, and Best Practices.
Even if the camera will only be operated with serial controls, install the camera with an easily
accessible Ethernet connection to support future software upgrades.
Minimum clearance to open door
(Ø16.5” x 21.88” high)
Not to scale
All dimensions in inches
Figure 1-2: D-Series Installation
22.98”
R16.5”
3.59”
20.1”
7.56”
21.88”

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1.5 Camera Enclosure Mounting
Prior to cutting/drilling holes; when selecting a mounting location for the D-Series camera
enclosure, consider cable lengths and cable routing. Ensure the cables are long enough given
the proposed mounting locations and cable routing requirements.
Use cables that have sufficient dimensions to ensure safety (for power cables) and adequate
signal strength (for video and communications).
The D-Series camera enclosure can be secured to the mount or mounting surface with four 3/
8 or M8 fasteners, as shown below. The fastener/anchor type is dependant on the mount or
mounting surface. Use a thread locking compound such as Loctite 242 or equivalent with all
metal to metal threaded connections.
Using the template supplied as a guide, mark the location of the holes for mounting the camera
enclosure. If the template is printed, be sure it is printed to scale so the dimensions are
correct. See “D-Series Mounting Template” on page A-2.
Once the holes are drilled in the mounting surface, install four (4) 3/8 or M8 bolts through the
attachment points of the Camera Mount Enclosure as shown in Figure 1-3.
Important Note
If the camera is to be mounted on a pole or tower or other hard-to-reach location, connect
and operate the camera as a bench test at ground level prior to mounting the camera in its
final location.
Not to scale
Figure 1-3: D-Series Camera Mount Enclosure
All dimensions in inches 2.00
8.00
Attachment Points
3/8” Fasteners
4 places
2.00

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1.6 Camera Gimbal Assembly Installation
The D-Series camera gimbal assembly is shipped as a separate item and must be attached to
the camera mount enclosure. In order to allow flexibility during installation, the camera
assembly may be installed either before or after installing the camera mount.
The following items are required when attaching the camera gimbal assembly:
Silicone o-ring AS568A-228 (included with camera assembly)
Parker Super O-lube P/N SLUBE 884-2 or equivalent
three self-sealing M6-1.0 X 16 flat head Phillips screws (included with camera assembly)
thread locking compound such as Loctite 242
Note
Step 1 Apply a thin layer of o-ring lubricant to the o-
ring and install into its raceway on the
camera assembly.
Step 2 Ensure that the lanyard from the mount
gooseneck is oriented as shown below.
Step 3 Attach the lanyard from the mount gooseneck
to the hook on the camera gimbal assembly.
Step 4 Plug the connector from the mount gooseneck into the mating connector on the
camera assembly.
Step 5 Apply a drop of thread locking compound to each of the three flat head screws and
alternately tighten and torque to 35.2 in-lbs.
The mount gooseneck has a locator pin to ensure that the camera assembly is installed
correctly.
Hole for
alignment pin
Hook for
lanyard
90°
Hook for
lanyard

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1.7 Electrical Connections and Schematics
1.7.1 Cable Gland Sealing
Proper installation of cable sealing glands and use of appropriate elastomer inserts is critical to
long term reliability. Cables enter the camera mount enclosure through liquid-tight compression
glands. Be sure to insert the cables through the cable glands on the enclosure before
terminating and connecting them (the connectors will not fit through the cable gland). Leave the
gland nuts loosened until all cable installation has been completed. Inspect and install gland
fittings in the access plates with suitable leak sealant and tighten to ensure water tight fittings.
Teflon tape or pipe sealant (i.e. DuPont RectorSeal T™) are suitable for this purpose.
Recommended installation torque for specific Thomas and Betts brand cable gland fittings is:
7.6 newton-meter
1.7.2 Cable Gland Inserts
For reference multi-hole inserts:
½ NPT gland fitting inserts typically accept 0.19” to 0.25” diameter cables.
1.7.3 Typical Cable Schematic
Note
The D-Series enclosure comes with two ½ NPT gland fitting inserts, each with a three hole
grommet. Cables may be between 0.19" to 0.25" od. Typically up to five cables may be needed
and plugs (supplied with the system) are required to fill the grommet holes not being used.
If non-standard cable diameters are used, you may need to locate or fabricate the appropriate
insert to fit the desired cable. FLIR Commercial Systems, Inc. does not provide cable gland
inserts other than what is supplied with the system.
D-Series enclosure cable connections are shown schematically in Figure 1-4.
Typical recommended service loops are shown in Figure 1-5.
Be sure to insert the cables through the cable glands on the enclosure before terminating
and connecting them. In general, the terminated connectors will not fit through the cable
gland.