FLO-DYNAMICS TS650M User manual

Table of Contents Flo-Dynamics®TS650M™
TABLE OF CONTENTS
INTRODUCTION to the TS650M ................................................. 3
I. SAFETY INFORMATION ....................................................... 4
- Section 1.01: Important Safety Notice....................................... 4
- Section 1.02: Important Safety Instructions............................... 6
II. SYSTEM FEATURES & SPECIFICATIONS .........................10
- Section 2.01: Features……………………………………………..10
- Section 2.02: Dimensions & Technical Specifications............... 11
- Section 2.03: Environmental, Transportation & Handling………12
- Section 2.04: Machine Overview……………………………….…13
III. OPERATING PROCEDURES ...............................................14
- Section 3.01: Suggested Additional Tools................................. 14
- Section 3.02: Basic Operating Instructions................................ 16
- Section 3.03: Additional Instructions.......................................... 18
- Section 3.04: Technical Support Contact Information…………. 18
IV. HOSES & ADAPTERS ......................................................... 19
- Section 4.01: Hoses................................................................... 19
- Section 4.02: Adapters...............................................................19
V. TROUBLESHOOTING & MAINTENANCE .......................... 20
- Section 5.01: Common Problems & Solutions........................... 20
- Section 5.02: Maintenance Procedures..................................... 20
VI. REPLACEMENT PARTS ..................................................... 21
- Section 6.01: Replacement Part List........................................ 21
- Section 6.02: Replacement Part Illustrations............................. 22
- Section 6.03: Ordering Information............................................ 23
LIMITED WARRANTY ............................................................... 24
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Flo-Dynamics®TS650M™ Introduction
INTRODUCTION
to the TS650M
Congratulations on the purchase of your Flo-Dynamics TS650M automatic transmission fluid
exchanging machine!
Simply put, this machine is the cleanest, safest, easiest, fastest, most thorough, and most cost-
efficient method of fluid exchange ever devised. Suddenly, regular automatic transmission
maintenance becomes a more realistic proposition. Transmission fluid exchanging is cleaner and
easier than ever!
Transmission Fluid Exchange:
To attain the highest level of protection for internal transmission components and increase the
transmission’s life span to the maximum, it is recommended that the transmission’s lubrication
system is serviced every 15,000 miles (or according to the vehicle owner’s manual). The Flo-
Dynamics TS650M exchanges virtually all of the used transmission fluid to new, without even
requiring the transmission pan to be dropped. There is no spillage, and no mess.
• The TS650M can be used practically anywhere – and with almost any vehicle.
• It is compact, mobile, and self-contained.
• It operates off the 12-volt battery of the vehicle being serviced.
• The TS650M hooks up directly to one of the vehicle’s transmission cooler lines.
• The ATF fluid exchange, from setup to finish, typically takes 15 minutes or less.
No wonder an ATF exchange is the most requested method of preventative automatic
transmission maintenance today.
Please take time to read through this manual to familiarize yourself with the TS650M
before performing your first ATF exchange.
Actual machine may not contain the features depicted and may vary from photos.
Operations Manual Printed in the U.S.A. for Flo-Dynamics ® 3

I. Safety Information Flo-Dynamics®TS650M™
I. SAFETY INFORMATION
1.01 IMPORTANT SAFETY NOTICE
For your safety, read this manual thoroughly before operating your TS650M unit.
Your TS650M unit is intended for use by properly trained, skilled professional automotive
technicians. The safety messages presented below and throughout this user’s manual are
reminders to the operator to exercise care when using this unit. Before using your
TS650M, always refer to and follow the safety messages and applicable service
procedures provided by the manufacturer of the vehicle being serviced.
• Read All Safety Instructions
Read, understand and follow all safety messages and instructions in this manual. Safety
messages in this section of the manual contain a signal word with a three-part message
and, in some instances, an icon.
• Signal Words
The signal word indicates the level of the hazard in a situation:
Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury to the operator or to bystanders.
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury to the operator or to bystanders.
Indicates a potentially hazardous situation which, if not avoided,
may result in moderate or minor injury to the operator or to bystanders.
Indicates a situation which, if not avoided, may result in damage
to the TS650M or the vehicle being serviced.
• Safety Messages
Safety messages in this section contain three different type styles:
• Normal type states the hazard.
• Bold type states how to avoid the hazard.
• Italic type states the possible consequences of not avoiding the hazard.
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Flo-Dynamics®TS650M™ I. Safety Information
• Safety Symbols
A safety symbol, when present, gives a graphical description of the potential hazard, and
how to avoid the hazard:
Risk of Fire Read Instructions Before Use
Risk of Explosion Mandatory Eye Protection
Risk of Entanglement Mandatory Protective Gloves
Dangerous Fumes Mandatory Protective Clothing
Tipping Hazard Mandatory Ear Protection
Slipping Hazard Team Lift
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I. Safety Information Flo-Dynamics®TS650M™
1.02 IMPORTANT SAFETY INSTRUCTIONS
Engine exhaust contains toxic gases.
• Vent vehicle’s exhaust away from work area.
• Do not breathe exhaust.
Exhaust gases will cause injury or death.
Improper use and operation.
• Read, understand and follow all safety messages and operational procedures in this
manual before operating the Flo-Dynamics TS650M.
• This equipment should be operated only by qualified personnel.
• Use this equipment only as described in this manual.
Improper use and operation of this product can result in injury.
Engine systems can malfunction expelling fuel, oil vapors, hot steam, hot toxic exhaust gases,
fluids, and other debris.
• Wear safety goggles and protective clothing, user and bystander.
• Clean up any spilled fluid to reduce the likelihood of slipping.
Engine systems that fail can cause serious injury.
Risk of expelling pressurized fluids.
• Wear safety goggles and protective clothing, user and bystander.
• Verify that engine and machine are off before connecting or disconnecting cooler lines
and adapter hoses.
• Always unplug the machine from its power source when not in use.
• Keep the service hoses away from hot or moving engine parts. Hoses can split or burst
causing fluid to be expelled.
• Tighten all connections properly. Insufficient or excessive torque can result in fluid
leakage.
• Avoid contact with automatic transmission or power steering fluid.
• Treatment methods are as follows:
Eyes: Flush eyes with plenty of water.
Skin: Wash with soap and water.
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Flo-Dynamics®TS650M™ I. Safety Information
Inhalation: Move to uncontaminated area.
Ingestion: If large amount, get medical attention.
If any irritation persists, get medical attention.
• Clean up any spilled fluid to reduce the likelihood of slipping.
• Dispose of used fluid according to environmental laws and regulations.
Although automatic transmission fluid pose no significant health hazards, some individuals may
experience adverse reactions upon contact. Pressurized fluid can cause serious injury.
Risk of unexpected vehicle movement.
• Block drive wheels before starting vehicle’s engine to begin an exchange.
• Unless instructed otherwise, set parking brake and put gear selector in park.
• Do not leave a running vehicle unattended.
A moving vehicle can cause injury.
Engine has moving parts. Risk of entanglement.
• Do not place tools on fenders or other places in engine compartment.
• Keep yourself, clothing, battery cables and service hoses clear of moving parts such as
fan blades, belts and pulleys.
Contact with moving parts can cause injury.
Risk of fire or explosion.
• Do not operate the TS650M in the vicinity of open containers of flammable liquids such
as gasoline.
• Keep hoses and jumper cables away from heat sources and sharp edges.
• Do not operate equipment with damaged cords or hoses until they have been examined
by a qualified serviceman.
Fire or explosion can cause injury.
Battery acid is a highly corrosive sulfuric acid.
• Wear safety goggles and protective gloves, user and bystander.
• Have plenty of fresh water and soap nearby. If battery acid contacts skin, clothing, or
eyes, flush exposed area with soap and water for 10 minutes.
• While cleaning battery’s terminals, keep airborne corrosion from eyes, nose and mouth.
• Do not touch eyes while working near battery.
Battery acid can burn eyes and skin.
Operations Manual Printed in the U.S.A. for Flo-Dynamics ® 7

I. Safety Information Flo-Dynamics®TS650M™
Risk of fire or explosion. Gases produced by a battery are highly explosive.
• Wear safety goggles and protective clothing, user and bystander.
• This machine is equipped to operate on 12-volt DC power only. A power source greater
than this can result in serious injury to the user as well as damage to the machine.
• Do not smoke, place metal tools on battery or allow a spark or flame in vicinity of battery.
• Clean battery terminals before hooking the machine’s battery clips to them. During
cleaning, keep airborne corrosion from eyes, nose and mouth.
• Be sure both battery cables are tightly connected to the battery terminals as instructed
before proceeding with a fluid exchange.
• Never remove battery cables from the battery terminals while the machine is operating.
Only use the “EMERGENCY STOP” button located on the control panel to stop an
exchange.
Battery explosion can cause injury.
Risk of burns.
• Wear gloves when working near hot engine components.
• Do not touch hot exhaust systems, manifolds, engines, radiators, etc.
• The automatic transmission fluid coming from the vehicle along with some of the
machine’s components that the fluid comes into direct contact with (i.e. external: hoses
and quick-disconnect fittings; internal: hoses and all fittings) may reach temperatures
uncomfortable to the touch. Exercise caution in avoiding contact with these items.
Hot components can cause injury or discomfort.
Emergency Switching Off (ESO).
• The Battery Clips serve as an Emergency Switching Off (ESO) device for this equipment.
In the event of an emergency, if it is necessary to remove power from the Fluid Exchanger,
remove the battery clips from the car battery.
Ratchet mechanisms and tools may slip or break if dirty. Mismatched or partially worn parts can
cause ratchet or any tool to slip or break.
• Frequently inspect and clean any tools used, and lubricate all non-sealed ratchet
mechanisms with light oil.
• Do not replace worn parts individually. If adapter hose fittings become worn, see
“Appendix C – Replacement Parts” to order new hoses.
• The use of any other accessories not specified in this manual may create a hazard.
Tools that slip or break can cause injury.
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Flo-Dynamics®TS650M™ I. Safety Information
Risk of injury.
• This equipment should be operated by qualified personnel only.
• Use this equipment only as described in this manual.
• 2 people required when lifting heavy objects.
• Do not operate this machine on an incline of more than 8 degrees.
• Always unplug the machine from its power source when not in use.
• Loop the power cord loosely in its proper location when machine is not in use.
• Do not operate equipment with a damaged battery cables or hoses, or if the equipment
has been dropped or damaged, until it has been examined by a qualified service
representative.
• Care should be taken to arrange the battery cables and service hoses so that they will
not be tripped over or pulled.
• Never pull on the power cables or service hoses to transport the TS650M. Damage may
occur to these components, or machine may tip over.
• Keep area of operation clear of unnecessary tools and equipment. Utilize recessed tool
storage areas on the top of the machine.
• Never leave the machine running unattended.
• The TS650M is not designed for any other purpose than the exchanging of automatic
transmission fluid.
Operation of your TS650M unit by anyone other than qualified personnel may result in injury.
Risk of equipment damage.
• Flushing high mileage cars that have not been previously serviced can cause operating
problems in the transmission.
• Connect battery cables to a 12-volt power source only (i.e. vehicle’s battery).
• Servicing, transporting, or storing this machine in an attitude other than the normal
operating position can result in fluid spillage and/or component damage.
• Use only the manufacturer’s recommended attachments.
• The Flo-Dynamics TS650M is fully automatic. Refer to your control panel at all times.
• Never pull on the power cables or service hoses to transport the TS650M. Damage may
occur to these components, or machine may tip over.
• Periodically clean the machine by wiping down with a clean, soft, dry cloth.
Improper operation of equipment may result in damage to machine or components.
SAVE AND FOLLOW THESE INSTRUCTIONS!
Operations Manual Printed in the U.S.A. for Flo-Dynamics ® 9

II. System Features & Specifications Flo-Dynamics®TS650M™
II. SYSTEM FEATURES & SPECIFICATIONS
2.01 FEATURES
Mechanical Features
• Accurate sensor technology allows optimum fluid level to be maintained in vehicle’s
transmission
• Two in-line 22-micron absolute fluid filters capture microscopic particles and
contaminants.
• Easy to use adapters allow quick hookup to virtually any automobile make and model,
saving time and money.
• Clear sight glasses give visual confirmation of new and used fluid movements.
• Ergonomically correct working height means greater productivity, less stress and strain.
• Durable roto-cast polyethylene body and tanks prevent vehicle damage. The unit is also
lightweight and durable, for easier handling and longer life
• Large 5-inch locking caster wheels make machine easy to maneuver.
• Easy-access service panel provides hassle-free operations for greater efficiency.
Electronic Features
• Self-contained battery cables hook up to the vehicle’s 12-volt battery
• Automatic monitoring of fluid in new and used fluid tanks assures safe operation
• Accurate sensor technology
• LCD counter display with cumulative ATF options
• Ability to exchange anywhere from 1 to 23 quarts in 1 quart intervals
• Fluid measurements can be changed from quarts to liters
• Drain used fluid tank (no need to tip machine upside-down)
• Drain new fluid tank
• Ability to pause machine during exchange to change transmission filter
• Battery backup allows machine to resume where it left off should it lose power
• Add new fluid to transmission in 1/4 quart increments (approx. 1/8” on the dipstick)
• Remove fluid from transmission in 1/4 quart increments (approx. 1/8” on the dipstick)
• Cycle valves feature allows you to electronically clean out valves
• Totalizer check (indicates lifetime use)
• Interactive menu:
- “Auto Prime” feature automatically primes the system
- Indicate new fluid volume
- Indicate used fluid capacity
- Read battery voltage
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Flo-Dynamics®TS650M™ II. System Features & Specifications
2.02 DIMENSIONS & TECHNICAL SPECIFICATIONS
DIMENSIONS:
49" Tall x 24" Wide x 27" Deep
Service Hoses:
10’ outside of machine
Wheels:
5” locking casters (front); 10” casters (back)
Fluid Tanks:
(2) 28-Quart New Fluid Tank
(1) 28-Quart Used Fluid Tank
Weight:
95 lbs
TECHNICAL SPECIFICATIONS:
Input Voltage: 12 VDC from vehicle battery
Fuse: 15 Amp
Full Load Current: 36 FLA
Largest Load: M1
Power: 150W
Max. Hydraulic Working Pressure: 60 PSI/ 4.1 Bars
Fluid Sensors: Accurate sensor technology
Filters: 22-micron absolute fluid filters
Operating Temperature: 60º to 150ºF (15º to 65ºC)
Year of Construction: 2010
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II. System Features & Specifications Flo-Dynamics®TS650M™
2.03 ENVIRONMENTAL & TRANSPORTATION / HANDLING
Operating Temperature:
This equipment will operate correctly in its intended ambient,
at a minimum between +5C and +40C.
Relative Humidity:
The equipment will operate correctly within an environment at 50% RH, +40°C.
Higher RH may be allowed at lower temperatures.
Measures shall be taken by the Purchaser to avoid the harmful effects
of occasional condensation.
Altitude:
This equipment will operate correctly up to 1000m above mean sea level.
Transportation and Storage:
This equipment will withstand, or has been protected against, transportation
and storage temperatures of -25°C to +55°C and for short periods up to +70°C.
It has been packaged to prevent damage from the effects of normal humidity,
vibration and shock.
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Flo-Dynamics®TS650M™ II. System Features & Specifications
2.04 MACHINE OVERVIEW
* Actual machine may not contain the features depicted and may vary from photos.
Operations Manual Printed in the U.S.A. for Flo-Dynamics ® 13

III. Operating Procedures Flo-Dynamics®TS650M™
III. OPERATING PROCEDURES
3.01 SUGGESTED ADDITIONAL TOOLS
CAUTION
• Frequently inspect and clean any tools used, and lubricate all non-sealed ratchet
mechanisms with light oil.
• The use of any other accessories not specified in this manual may create a hazard.
• Read, understand and follow Safety Instructions in the front pages of this manual and on
product safety labels.
Line Wrenches End Wrenches Hex Wrenches
3/8” 3/8” 1/8”
7/16” 7/16” 11/16”
1/2” 1/2"
9/16” 9/16”
5/8” 5/8”
11/16” 11/16”
3/4" 3/4”
Nut Drivers Nut Drivers Filter Band Clamp
(American) (Metric) For replacing canister filters
3/16” 6 mm
1/4” 8 mm
5/16” 9 mm
3/8” 10 mm
7/16” 11 mm
12mm
13mm
14mm
Metric End or Screwdrivers
Line Wrenches Phillips Standard
10 mm 1 long 1 long
11 mm 1 short 1 short
12 mm
13 mm
14 mm
15 mm
16 mm
17 mm
18 mm
19 mm
20 mm
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Flo-Dynamics®TS650M™ III. Operating Procedures
DANGER
• Vent vehicle’s exhaust away from work area.
• Do not breathe exhaust.
• Read, understand and follow Safety Instructions in the front pages of this manual and on
product safety labels.
WARNING
• Wear safety goggles and protective clothing, user and bystander.
• Do not operate the TS650M in the vicinity of open containers of flammable liquids such
as gasoline.
• This machine is equipped to operate on 12-volt DC power only.
• Do not smoke, place metal tools on battery or allow a spark or flame in vicinity of battery.
• Clean battery terminals before hooking the machine’s battery clips to them. During
cleaning, keep airborne corrosion from eyes, nose and mouth.
• Keep yourself, clothing, battery cables and service hoses clear of moving parts such as
fan blades, belts and pulleys.
• Unless instructed otherwise, set parking brake and put gear selector in park.
• Do not leave a running vehicle unattended.
• Keep the service hoses away from hot or moving engine parts. Hoses can split or burst
causing fluid to be expelled.
• Tighten all connections properly. Insufficient or excessive torque can result in fluid
leakage.
CAUTION
• Use this equipment only as described in this manual. Use only the manufacturer’s
recommended attachments.
• Do not operate this machine on an incline of more than 8 degrees.
• Care should be taken to arrange the battery cables and service hoses so that they will
not be tripped over or pulled.
• Never pull on the power cables or service hoses to transport the TS650M. Damage may
occur to these components, or machine may tip over.
• Servicing, transporting, or storing this machine in an attitude other than the normal
operating position can result in fluid spillage and/or component damage.
• The TS650M is fully automatic. Refer to your control panel at all times.
CAUTION
• Flushing high mileage cars that have not been previously serviced can cause operating
problems in the transmission.
Operations Manual Printed in the U.S.A. for Flo-Dynamics ® 15

III. Operating Procedures Flo-Dynamics®TS650M™
3.02 BASIC OPERATING INSTRUCTIONS
IMPORTANT
Turn vehicle’s A/C system OFF before starting an exchange.
New transmission fluid MUST be 60°F or above for optimal performance.
CHANGING LANGUAGE
1. Connect machine to battery
2. Press 3
3. Select the desired languages
4. Disconnect from battery
5. Connect to battery
FIRST TIME OPERATION (Priming the System)
(Only necessary when machine is received, before first operation.)
System must be primed before first use.
1. Connect machine to battery
2. Make sure fluid is in new fluid tank
3. Connect the red and black service hoses together using the adapters
4. Press 0
5. Press 5
6. Press START
Select New Fluid Tank
1. Press 0
2. Press ▼
3. Press 0
4. Press 1 or 2 to select the desired tank.
TRANSMISSION FLUID EXCHANGE (Normal Mode)
1. Connect battery leads.
2. Locate and disconnect the most easily accessible hose or fitting at the radiator end of the
transmission cooler system.
3. Connect red & black service hoses to quick-disconnect adapters on ends of adapter hoses.
4. Press 1 to select “Inline Exchange”.
5. Select quantity using the ▲and ▼buttons, and press START.
6. Press 1 for normal exchange
7. Start vehicle’s engine, and press START to confirm choices. Exchange will begin. Once the
exchange has begun, press the STOP button once to pause the machine. Press START to
resume from pause. Press STOP a second time to cancel the exchange.
8. When exchange is finished, the unit will beep and display “Complete”.
9. You may top off or remove fluid by using the “ADD FLUID” or “REMOVE FLUID” buttons.
10. Press 0 to return to the main menu.
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Flo-Dynamics®TS650M™ III. Operating Procedures
TRANSMISSION FLUID EXCHANGE (Cleaning Mode)
1. Connect battery leads.
2. Locate and disconnect the most easily accessible hose or fitting at the radiator end of the
transmission cooler system.
3. Connect red & black service hoses to quick-disconnect adapters on ends of adapter hoses.
4. Press 1 to select “Inline Exchange”.
5. Select quantity using the ▲and ▼buttons, and press START.
6. Press 2 for Cleaning exchange
7. Start vehicle’s engine, check for any leaks and check the vehicle’s fluid level. Press START
to confirm choices.. Once the unit has begun, the unit will run a 10 minute cleaning process
and automatically perform the exchange. press the STOP button once to pause the
machine. Press START to resume from pause. Press STOP a second time to cancel the
exchange.
8. When exchange is finished, the unit will beep and display “Complete”
9. Press start to resume.
Filter Change Process
10. Press 2 for filter change
11. Select the amount of fluid to be removed and press start
12. Shut off engine and replace Vehicle’s filter
13. Press start
14. Select the amount fluid to be added to the vehicle, start the vehicle’s engine and press
start.
15. Check the vehicle’s fluid level
16. You may top off or remove fluid by using the “ADD FLUID” or “REMOVE FLUID” buttons.
17. Press 0 to return to the main menu.
18. Shut off engine and disconnect hoses and adapters from vehicle
19. Reconnect fittings
20. Start Engine and check for leaks.
21. Check fluid level.
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III. Operating Procedures Flo-Dynamics®TS650M™
3.03 ADDITIONAL INSTRUCTIONS
Add 1 Quart
1. Press 0
2. Press 3
Remove 1 Quart
1. Press 0
2. Press 4
Drain Waste Fluid Tank
1. Connect to battery
2. Connect open end adapter to red hose. Make sure all other hoses are disconnected
3. Press 0
4. Press ▼
5. Press 7
6. Unit will shut off when complete
Drain New Fluid Tank
1. Connect to battery
2. Connect open end adapter to red hose. Make sure all other hoses are disconnected
3. Press 0
4. Press ▼
5. Press 6
6. Unit will shut off when complete
Prime the Machine
1. Connect to battery
2. Make sure fluid is in new fluid tank
3. Connect the red and black service hoses together using the adapters
4. Press 0
5. Press 5
6. Press START
Switch Hoses
1. Turn vehicle off
2. Switch hoses
3. Restart vehicle
4. Press START
5. Press 3
Shift to Neutral
1. Shift vehicle to neutral
2. Press START
3.04 TECHNICAL SUPPORT CONTACT INFORMATION
If you experience any problems or have any questions, call technical support at:
800-303-5874, 574-262-3400 or e-mail [email protected]
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Flo-Dynamics®TS650M™ IV. Hoses & Adapters
IV. HOSES & ADAPTERS
CAUTION
• Do not replace worn parts individually. If adapter hose fittings become worn, see
“Appendix C – Replacement Parts” to order new hoses.
• The use of any other accessories not specified in this manual may create a hazard.
• Read, understand and follow Safety Instructions in the front pages of this manual and on
product safety labels.
4.01 HOSES
Used for priming the machine
941801- Hose #51
(Mates with #52)
Used for priming the machine
941802- Hose #52
(Mates with #51)
Used for draining the tanks
941809- Hose #59
4.02 ADAPTERS
940831 941747W 941748W
Master Hose Connector Mercedes Master Connector Mercedes Master Connector
MaleCoupler FemaleCoupler
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V. Troubleshooting & Maintenance Flo-Dynamics®TS650M™
V. TROUBLESHOOTING & MAINTENANCE
5.01 COMMON PROBLEMS / SOLUTIONS
Problem: “Power Failure” screen displays
Solution 1: Check battery connection. Make sure there are no loose connections, and the
machine’s battery clips are not reversed. Remove all corrosion from the battery
terminals. Make sure vehicle’s A/C system is turned off.
Solution 2: The vehicle’s battery is not putting out enough voltage to run the machine.
Connect the machine to a better 12V power source.
Stand-alone shelf batteries will not work.
5.02 MAINTENANCE PROCEDURES
• Replace Canister Filters (Part#: 940796A) when machine prompts you to do so:
Use a standard filter band clamp tool to unscrew old filters, and replace them with new filters.
Make sure new filters are on tight.
• Clean Waste Fluid Screen (Located in bottom of recessed hose tray area)
This helps eliminate surface tension caused by debris and contamination from the air.
Using a sharp pick, remove screen. Clean using degreaser and brush, and blow out with air
compressor.
• Periodically Wipe Down Exterior using a soft, damp cloth.
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