Flo CoRe+ User manual

1
x
Pedestal and Cable
Management System
Installation Guide
TM

2
Table of Contents
1. Introduction ............................................................................................................................... 4
2. Safety and Maintenance Instructions .......................................................................................... 4
2.1. Safety Symbols on your Unit ............................................................................................................................... 4
2.2. Instructions Pertaining to the Risk of Fire or Electric Shock ......................................................................... 5
2.3. Important General Safety Instructions ............................................................................................................. 5
2.4. Site Preparation Considerations prior to Installation ..................................................................................... 5
2.5. Safety and Maintenance for the Pedestal and Cable Management System Installation ........................ 6
3. Pedestal Specifications .............................................................................................................. 7
3.1. Pedestal ................................................................................................................................................................... 7
3.1.1. Specifications ..................................................................................................................................................... 7
3.1.2. Dimensions ......................................................................................................................................................... 8
3.2. Pedestal Anchor .................................................................................................................................................... 9
3.2.1. Anchor Specifications ...................................................................................................................................... 9
3.2.2. Concrete Base Specifications ........................................................................................................................ 9
3.3. Installation ............................................................................................................................................................. 12
3.3.1. Cascading Single Station Pedestals ............................................................................................................ 12
3.3.2. Cascading Dual Side-by-Side Station Pedestals ....................................................................................... 12
3.3.3. Cascading Back-to-Back Station Pedestals – Charging Stations on Front and Back ......................... 13
3.3.4. Cascading Back-to-Back Station Pedestals – Charging Stations on the Sides .................................. 13
3.4. Cascading Kit ........................................................................................................................................................ 14
3.4.1. Cascading Kit Mounting Bracket ................................................................................................................... 14
3.4.2. Cascading Kit Breaker Locks .......................................................................................................................... 16
4. Installing a Cascading Kit on a 250 A Circuit ................................................................................17
5. Installing the Pedestal and Charging Station ............................................................................. 18
6. Installing the Cable Management System .................................................................................. 20
6.1. Wall-Mounted Charging Station Installation ................................................................................................. 20
6.1.1. Required Material ............................................................................................................................................ 20
6.1.2. Before Getting Started ................................................................................................................................... 22
6.1.3. Installing a Cable Management System ..................................................................................................... 25
6.2. Single Charging Station Installation .................................................................................................................27

3
6.2.1. Required Material ............................................................................................................................................ 28
6.2.2. Before Getting Started ................................................................................................................................... 29
6.2.3. Cable Management System Installation..................................................................................................... 30
6.3. Dual Back-to-Back Charging Station Installation ........................................................................................... 31
6.3.1. Required Material ............................................................................................................................................. 31
6.3.2. Before Getting Started ................................................................................................................................... 32
6.3.3. Installing the Back-to-Back Cable Management System ........................................................................ 33
6.4. Dual Side-by-Side Charging Station Installation ........................................................................................... 34
6.4.1. Required Material ............................................................................................................................................ 34
6.4.2. Before Getting Started ................................................................................................................................... 35
6.4.3. Installing the Cable Management System and Supports ........................................................................ 36
7. Positioning the Cable Clamp ..................................................................................................... 40
8. Poster Panel Installation ........................................................................................................... 42
8.1. Required Material ................................................................................................................................................ 42
8.2. Positioning the Poster Panel ............................................................................................................................. 43
9. Electrical Circuits on Different Configurations ........................................................................... 46
9.1. One or Two Devices on Separate Electrical Circuits ..................................................................................... 46
9.2. Multiple Pedestals, Multiple Devices on Separate Electrical Circuits ....................................................... 47
9.3. Multiple Pedestals, Multiple Devices Sharing the Same Electrical Circuit ............................................... 48
9.4. Multiple Pedestals, Multiple Devices Sharing the Same Electrical Circuit, but with a Circuit Breaker
for each Device ................................................................................................................................................................. 49
10. Servicing the Charging Station .................................................................................................. 50
10.1. 250 A Circuit ......................................................................................................................................................... 50
11. Copyright and Liability Information ........................................................................................... 51

4
1. Introduction
This guide describes the pedestal installation and how to install a Cable Management System (CMS) on a new
charging station or a charging station that has already been installed on the pedestal.
Refer to the Pedestal section ( section 3.1. ) for more information about the pedestal.
The cable management system is reliable, made from aluminum, and convenient to use. It is maintenance-
free and keeps the charging cables safely off the ground.
The instructions have been tailored to each type of installation. There are 4 types of installations:
 The wall-mounted charging station installation
 The single charging station installation
 The dual back-to-back charging station installation
 The dual side-by-side charging station installation
Refer to the appropriate section of this guide according to your desired type of installation.
In addition to instructions, this guide also includes a list of parts for each type of installation, as well as a list of
specific tools and equipment required to complete the installation.
2. Safety and Maintenance
Instructions
Read all the instructions before using this product.
PLEASE SAVE ALL THE INSTRUCTIONS OF THIS MANUAL.
Refer to the CoRe+ MAXTM Installation Guide for your product’s complete Safety and Maintenance
Instructions.
2.1. Safety Symbols on your Unit
This unit is equipped with a protective conductor terminal.
WARNING: This symbol is used to warn you about hazardous voltage and the
possibility of electric shock.

5
CAUTION: This symbol is used to make you aware of important safety
information.
2.2. Instructions Pertaining to the Risk of Fire or
Electric Shock
WARNING: When using electric products, basic precautions should always be followed,
including the following. This manual contains important instructions for the CoRe+ MAX
models that must be followed during the installation, operation, and maintenance of the unit.
2.3. Important General Safety Instructions
CAUTION: Always use a manual screwdriver only; DO NOT use an impact driver for the screws
at any time; otherwise, the warranty will be voided.
2.4. Site Preparation Considerations prior to
Installation
Prepare the site and the material to follow the requirements below:
Split phase 120/240 VAC supply or single phase 120/208 VAC
Both lines must have 120 V between ground.
The voltage supply must be grounded.
2 lines and 1 ground connection are required. Neutral is not used.
Maximum output power: 19.2 kW @ 240 VAC or 16.6 kW @ 208 VAC
Built-in protection against overvoltage conditions and leakage current to ground
Use 90 °C copper wire conductors only.
Field terminals accept wires between 3 and 14 AWG.

6
2.5. Safety and Maintenance for the Pedestal and
Cable Management System Installation
IMPORTANT SAFETY INSTRUCTIONS – PLEASE DO NOT DISCARD THESE INSTRUCTIONS
Read this section carefully before installing the pedestal.
1. This pedestal was designed to be ground-based. It must be mounted on a non-combustible surface.
2. Ensure the safe operation of the pedestal by grounding it. It must be connected to a grounding circuit
compliant with local regulations and installed by a certified electrician.
3. Confirm with local authorities that the location where the pedestal will be installed is free from
underground pipelines or electric equipment to avoid inflicting serious injuries.
4. Contact a certified contractor, a certified electrician, or a trained installer to ensure compliance with
local building codes, regulations, security standards, and weather conditions.
5. This pedestal was designed to meet the requirements of the Americans with Disabilities Act.
6. Handle the parts with care, since they can be sharp-edged. Always use safety glasses and gloves
when unpacking and installing the pedestal.
7. Always use proper lifting techniques and wear safety boots during the installation. Some parts are
heavy and could cause injuries.

7
3. Pedestal Specifications
The pedestal is designed to be installed using these components: the pedestal enclosure, a cascading kit (on
certain pedestal models), and a pedestal anchor. An optional cable management system is also available.
3.1. Pedestal
The pedestal has an access door latch that can be secured using a padlock (not included).
3.1.1. Specifications
The table below displays the pedestal specifications:
Product family CoRe+ MAX
Model ACPE000022
Ingress protection rating 3R enclosure type; suitable for outdoor use
Shipping weight Approximately 25 lbs. not including packaging
Security standard
compliance
UL 50E / CSA C22.2 No. 94.2
Enclosures for Electric Equipment, Environmental
Considerations
Specification information sticker
Charging station back plate
Latch
Access door screws
Access door
Safety warning sticker
Ground terminal
Ground sticker

8
3.1.2. Dimensions
The image below shows the dimensions of the pedestal.

9
3.2. Pedestal Anchor
The pedestal is designed to be mounted on a prefabricated anchor with free space in the center that has
conduit openings to allow for the passage of the power supply cables. The sections below show the
installation details. Certain types of installations may require a concrete base. Refer to the section below for
more information.
3.2.1. Anchor Specifications
The installer can use a FLO prefabricated anchor (part number: ACAN0001 or C+V1-ANCHOR) or make their
own using 12” long ½” threaded rods spaced according to the image below.
3.2.2. Concrete Base Specifications
The concrete base can be prefabricated or made on site using a concrete formwork. The dimensions and
conduit positioning must be determined based on the environment and layout configuration.
3.2.2.1. Dimensions
The base’s height (H), depth in the ground (D), and surface area (A) must be determined according to the soil
type and the freeze/thaw specifications of the installation area. Use an appropriate electrical conduit with a
maximum diameter of 2’’ (5.08 cm) to position the electrical cables in the center of the anchor. The pedestal
base opening has been sized to accept 2 PVC conduits up to 2’’ (5.08 cm) in diameter each, whether in side-
by-side or back-to-back configuration.
3.2.2.2. Conduit Positioning
The conduit positioning in the concrete base will vary according to the charging station configuration.
Side-by-Side Conduit Positioning
Use for Single, Dual Side-by-Side, and Back-to-Back (Stations on Back and Front) charging station installation
( see section 3.3.1. to 3.3.3 .).
The conduit positioning should follow the guidelines below:
Prefabricated anchor Threaded rod spacing

10
The conduits should be off-centered toward the door, with the outside of the conduits at a
minimum distance of 1.25’’ (32 mm) from the center of the anchor pins.
The 2 conduits must be placed side by side and centered between the anchor pins, which are
located on each side of the pedestal access door.
Back-to-Back Conduit Positioning
Use these instructions for the Back-to-Back (Stations on the Sides) charging station installation (see section
3.3.4.).
The conduit positioning should follow the guidelines below:
 The conduits should be off-centered toward the door, with the outside of the conduits at a minimum
distance of 1.25’’ (32 mm) from the center of the anchor pins.
 The 2 conduits must be placed back to back and be centered between the anchor pins, which are
located on each side of the pedestal’s access door.
69.85 mm
[2.75"]
63.50 mm
[2.5
"
]
63.50 mm
[2.5"]
63.50 mm
[2.5"]
Ø 63.50
mm
[2.5
"
]
Access door side
90.00 mm
[3.5
"
]
25.40
mm
D
H
A

11
Access door side
63.50 mm
[2.5
"
]
63.50 mm
[2.5"]
69.85 mm
[2.75"]
63.50
mm
[2.5
"
]
Ø 63.50 mm
[2.5"]
90.00
mm
[3.5"] 25.40 mm
[1"]
D
H
A

12
3.3. Installation
The pedestal base and conduit installation vary according to the charging station configurations.
3.3.1. Cascading Single Station Pedestals
Cascading single station pedestals have the following characteristics:
When a single charging station head is mounted on a pedestal,
it should always be facing the parking space it is serving.
When the head is facing the parking space, the pedestal
access door must be at the back of the charging station.
To have the access door on the back side of the charging
station, the conduit configuration must be side-by-side, as
shown.
3.3.2. Cascading Dual Side-by-Side Station Pedestals
Cascading dual side-by-side station pedestals have the following characteristics:
When 2 charging station heads are mounted side by side on a
pedestal, they should always be facing the parking space they
are serving.
When the heads are facing the parking space, the pedestal
access door must be at the back of the charging station.
To have the access door on the back side of the charging
station, the conduit configuration must be side-by-side, as
shown.
Access door side
Access door side

13
3.3.3. Cascading Back-to-Back Station Pedestals – Charging
Stations on Front and Back
Cascading dual back-to-back station pedestals with charging stations on the front and back have the
following characteristics:
When 2 charging station heads are placed on the front and
back of the pedestal, they should be facing the parking space
they are serving.
When the heads are facing the parking space, the pedestal
access doors must be placed on the same side as one of the
charging stations, facing one of the parking spaces.
To have the access door on the same side as a charging
station, the conduit configuration must be side-by-side, as
shown.
3.3.4. Cascading Back-to-Back Station Pedestals – Charging
Stations on the Sides
Cascading dual back-to-back station pedestals with charging stations on the sides have the following
characteristics:
When the charging station heads are positioned on the side of
the pedestal, the pedestal access door must be placed on the
same side as a charging station.
To have the access door on the same side as a charging
station, the conduit configuration must be back-to-back, as
shown.
Access door side
Access door side

14
3.4. Cascading Kit
The cascading kit allows electricians to connect several charging stations to a single circuit from the main
panel. Two versions are available: one without a built-in disconnect device (Pedestals ACPE001040 and
ACPE001060) and one where this device is included (Pedestal ACPE00100). In the latter case, the cascading
kit has 2 separate assemblies, a pre-assembled mounting bracket, and a breaker lock. The breaker lock allows
the breaker to be used as a disconnect device that needs to be locked in the open position while maintenance
is being performed on the EVSE.
3.4.1. Cascading Kit Mounting Bracket
The cascading kit comes pre-assembled on a mounting bracket.
3.4.1.1. Configurations
The pedestals with cascading functionality are available in three configurations as per the table below:
Pedestal Rating Description
ACPE001040 40 A One 3-pole terminal block that can accept up to AWG 4/0 90 °C copper or
aluminum conductor and 2x 40 A breakers.
ACPE001060 60 A One 3-pole terminal block that can accept up to AWG 4/0 90 °C copper or
aluminum conductor and 2x 60 A breakers.
ACPE001100 100 A
One 3-pole terminal block that can accept up to AWG 4/0 90 °C copper or
aluminum conductor and 2x 100 A breakers and a breaker lock
mechanism.
Non-isolated terminal
block
Wiring information
sticker
Mounting
bracket
Dual circuit
breakers
Isolated terminal
block

15
3.4.1.2. Wiring Information
The wires used for the installation of the cascading kit must have the following characteristics:
 The conductors must be rated at 90 °C or more.
 The conductors must be rated at 300 V or more.
 Use copper or aluminum conductors OR use copper, copper-clad aluminum, or aluminum conductors
for terminals evaluated for either copper or aluminum wiring.
3.4.1.3. Wire Connection
The stickers placed on the cascading kit provide connection information.
The table below shows information for the input wire:
Wire Range Torque
(2) 4/0-3 AWG 150 LB-IN [17 N-M]
(2) 4 AWG 100 LB-IN [11.3 N-M]
(2) 6 AWG 80 LB-IN [9 N-M]
The table below shows information for the breaker outputs:
Wire Range Torque
14-10 AWG 35 LB-IN
[4.0 N-M]
8 AWG 40 LB-IN
[4.5 N-M]
6-4 AWG 45 LB-IN
[5.1 N-M]
3-1/0 AWG 50 LB-IN
[5.7 N-M]

16
3.4.2. Cascading Kit Breaker Locks
The breaker lock kit (part number ASME0539) is a separate kit to be assembled on the breaker after
completing the wire connection.
NOTE that the breaker lock kit is only intended for the 100 A circuit cascading kit configuration (part number
ACPE01100). Refer to the section above for more information.
Image Reference
Number Breaker Lock Kit - Included Material Quantity
1 Breaker lock pivot 2
2 Breaker lock pin 2
3 Breaker lock arm 2
4 18-8 stainless steel pan head Phillips machine screw, 6-32
thread, 5/8” length (max. torque: 8 LB-IN [0.9 NM]) 8
5 Breaker lock stopper 2
6 Breaker lock upper cover 2

17
4. Installing a Cascading Kit on a
250 A Circuit
Follow the instructions below to install a cascading kit on a 250 A circuit.
Use the 100 A cascading kit model including 2 double-circuit 100 A breakers (part number ACPE001100). Use
AWG 4/0 90 °C copper or aluminum conductors for the installation. Refer to the Electrical Circuits on Different
Configurations section for more information about the circuit configurations.
1. Install the power supply cables coming from the previous charging station and the power supply cable
going to the next one, letting 1 foot (30 cm) of cable protrude from the conduit.
2. Place the cascading kit mounting bracket on the concrete base, ensuring that the anchor’s threaded
rods pass through the 4 holes in the base of the bracket.
3. Connect the power supply cables to the bottom of the terminal blocks. See the Electrical Circuits on
Different Configurations section for more information.
4. Connect the ground cables from the circuit to the non-isolated (ground) terminal.
5. Connect another ground cable to the non-isolated (ground) terminal and leave the other end
unconnected. Make sure it is long enough to be connected to the pedestal ground terminal (see the
following steps).
NOTE: Refer to the stickers on the cascading kit mounting bracket for the proper wire connection
information.
Unconnected ground cable

18
5. Installing the Pedestal and
Charging Station
Follow the steps below to install the pedestal and the charging station:
1. Slide the pedestal over the assembly, ensuring that the terminal blocks are facing the access door at
the bottom of the pedestal. Tighten the 4 mounting nuts that secure everything to the anchor (max.
torque: 36 LB-FT [50 N-M]).
2. Connect the ground cable from the non-isolated (ground) terminal
on the cascading station to the pedestal ground terminal.
3. Unscrew and remove the back plate(s) from the top of the pedestal, depending on the number and
location of the charging stations to be installed.
4. Pass the power supply wires, 2 lines, and 1 ground connector from each rectangular hole at the top of
the pedestal down to the breakers.
NOTE that if you have a side-by-side installation, you must ensure that you have completed the
charger mount installation before you start the wiring.
Ground cable
connection

19
5. Connect the wires that will be used to connect the charging stations to their respective breakers,
being careful to keep the phases balanced (in the case of a tri-phase supply). Connect the ground
wires to the non-isolated (ground) terminal.
NOTE: Refer to the stickers on the cascading kit mounting bracket for the proper wire connection
information.
6. Install the breaker locks on the 100 A breakers of the cascading kit (part number ACPE001100). Follow
the steps below. Refer to the Cascading Kit Breaker Locks section if necessary.
i. Place the breaker lock pin inside the breaker lock arm hole.
ii. Place the pin on the breaker lock pivot notch.
iii. Fix the breaker lock pivot to the double circuit breaker using the 2 screws provided (max.
torque: 8 LB-IN [0.9 NM]), making sure the pin stays between the notch and the breaker.
iv. Place the breaker lock stopper against the upper stopper and fix them on the double circuit
breaker using the 2 screws provided (max. torque: 8 LB-IN [0.9 NM]).
v. Repeat steps 1–4 for the second breaker lock.
7. Install each charging station on the pedestal as per the CoRe+ MAX Installation Guide.
8. Close the pedestal access door.
9. Secure the access door according to regulations either by:
i. Placing a padlock (not included) on the door latch opening;
ii. Tightening the 2 tamper-resistant hex drive screws on the top of the access door.
NOTE : When using a padlock to secure the access door, the thumb screws can be used instead of the
tamper-resistant hex drive screws.

20
6. Installing the Cable
Management System
The cable management system can be installed on the following configurations:
 The wall-mounted charging station installation
 The single charging station installation
 The dual back-to-back charging station installation
 The dual side-by-side charging station installation
Depending on the configuration, some provided parts might not be used.
6.1. Wall-Mounted Charging Station Installation
The section below contains information and instructions on how to install a cable management system on a
wall-mounted electric vehicle (EV) charger installation.
6.1.1. Required Material
The table below describes the material included with the EV charger. Use the number in the table to refer to
the material in the image.