Flowserve NAF 8886 Series User manual

1
Fi 25.622(5)GB
08.09
Fi 25.622(5)GB
08.09
Fi 25.622(5)GB
NAF-Triball ball valves
Maintenance and installation instructions
S
pare parts list
1. General
Material specifi cations, various connections,
measurements etc. are to be found in catalogue sheet
Fk 25.622.
1.1 SAFETY
- Assess all the risks to eliminate the risk of personal
injury and material damage. Read these instructions
thoroughly!
- Always use the necessary protective equipment
and comply with applicable safety directives when
working with hazardous or hot/cold medium.
- Never operate a valve without fi rst ensuring that there
is no risk of crush injuries. The risk is highest with
automatic valves.
- Take necessary safety precautions to prevent
unintentional manoeuvre - i.e to atmosphere.
- Never dismantle a valve or part of a valve without
ensuring that the line is free of pressure and any
content.
- Ball valves must always be dismantled in semi-open
position to avoid trapping pressure and medium.
- Always check that the valve type and material is
suitable for its intended use. This applies especially to
highly oxidising and corrosive medium. Observe also
the risk of erosion and explosion as well as decaying
medium. If in doubt, always request a written
recommendation from NAF AB.
2 Assembly/disassembly of NAF-Triball
Please keep special attention to the following:
- To simplify assembly and avoid unnecessary strain
on the valve, i.e pipe forces, always check that the
pipes which the valve is to be welded between are
parallel and have the same centre line.
- Remember that damage to the seat ring can cause
leakage. Always use great care when disassembling
and reassembling the valves to avoid damage to the
rings from contamination.
2.1 Welding-in NAF-Triball
-
The version with long welding ends,
NAF 8886X3-
XXXX-XX
and
NAF 8886X7-XXXX-XX
do not need to
be disassembled before welding.
Note that the ball
must be in the open position during welding.
The
length of the welding ends is such that the temperature
will not damage the interior of the valve.
- NAF-Triball with short welding ends,
NAF 8886X1-
XXXX-XX and NAF 8886X4-XXXX-XX
, must be
disassembled before welding. The valve body and its
seatrings must be removed as described below and
replaced with a suitable spacer, such as a body of the
same DN but without internal parts. Screw the end
pieces together and weld the unit into the pipe. After
welding, refi t the complete valve body and tighten the
screws to specifi ed torque, see below.
- The above applies on the condition that welding is
done professionally and in accordance with applicable
standards.
! After welding, both valves and connecting p
i
pes
should
be cleaned from welding debris, scale etc.
Note: When re-assembling the valve, always use new
body seals in order to simplify
assembly
and
minimise risk for leakage.
2.2 NAF-Triball d
isassembly
1. Turn the ball to the open position. Remove one of the bolts
(or stud) and release the other three.
2. Remove the body section.
3. Refi t the body section after the planned action is carried out
and tighten the bolts (or studs), see required torque as per
table below. Use MoSo2 based grease to lubricate the threads
on the bolts.
1. General
1.1 S
AFE
TY
2.
Assembly/disassembly of NAF-Triball
2.1 Welding-in NAF-Triball
2.2 NAF-Triball disassembly
2.3 NAF-Triball gland leakage
2.4 Screw torque specifi cation (Nm)
3.
NAF-Triball: Spares for new CE-marked valves
888X5X-XXXX-XX resp. 888X6X-XXXX-XX or versions
thereof.
3.1 Spare parts and spare part kits
3.2 Ordering example
4. Material specifi cation
5 NAF-Triball Sampling valve
8886X4-XXXX-XX
5.1
Welding-in of the sampling valve
8886X4-XXXX-XX
5.2
Connection plate for sampling 8886X4-XXXX-XX
(previously 8887X4-XXXX)
V
R

2
3 NAF-Triball: Spares for new CE-branded valves 888X5X
resp. 888X6X or versions thereof.
3.1
S
pare part kits
Hand lever
Pos 1 1 pc
Pos 2 1 pc
Stem sealing kit
Pos 6 1 pc
Pos 6A 1 pc
Pos 8
1 pc
Seat ring kit
Pos 9
Seatring 2 pcs
Back sealing 2 pcs
Ball
Pos 12 1 pc
Ordering of spare parts
When placing order for spare parts, please specify:
·
NAF
No and DN
·
Requested qty
·
Description of the part and item No.
These data are specifi ed on NAF-Triballs identifi cation plate.
Example: NAF 888657-0015-85, DN 15 , 1 pc
Seat ring kit, item No. 9A.
3.2
Ordering example
2
.3
NAF-Triball stem packing
1. If there is leakage through the stem packing, then
retighten the gland nut until the leakage stops.
2. If the leakage continues the valve should be
dis
mantled
and the packing box exchanged.
To facilitate dismantling and
handling of valves in sizes DN 65-100 these valves are equipped
with a support fl ange for the studs which are fi tted into clea-
rance holes in the top part of the body.
2.4 Screw torque specifi cation (Nm)
DN
Req. torque
10
8-12
15
20-30
20
20-30
25
20-30
32
25-35
40
25-35
50
25-35
65
30-40
80
35-45
100
35-45

3
8
6A
9A
7
5
5
3
9B
10
2
1
12A
12B
13
11
4
14
15
6
4 Material specification
4 Material specifi cation
Ite
m No
.
Qty
Part
Material
1
1
Sleeve
PVC
2
1
Lever
EN1.4301
3
1
Gland, DN <= 50
Gland, DN >= 65
EN1.4435
EN1.4301
4
1
Nut
A2
5
1
Washer
EN1.4301
6*
1
Box packing
PTFE, Virgin
6A*
1
O-ring
FPM
7
1
Stem
EN1.4435
8*
1
Bearing washer
PTFE
9A
2
Seat ring+
Body seal ring
PTFE, MG1241
9B
2
Seat ring+
Body seal ring
Alloy 6 + PTFE (seal)
10
2
End piece
EN1.4408
11
1
Body
EN1.4408
12A
1
Ball
, standard
EN1.4435
12B
1
Ball
, hard chrome facing
EN1.4435 + HCF
13
4
Hex screw
DN <= 50
Stud
, DN >= 65
A2
A2
14
4
Spring washer
EN1.4301
15
4
Nut
A2

5
NAF-Triball Sampling valve 8886X4-XXXX-XX
These valves are aimed to be welded-in to a pipe to
simplify sampling without plugging the valve up-stream.
The valves pipe adapter/end piece is designed in order to
minimise the risk for plugging in the inlet up-stream.
5.1 Welding-in of the sampling valve 8886X4-XXXX-XX
NAF recommend that assembly/welding-in should be
performed as described in the following:
1. Disassemble the valve.
2. Use the pipe adaptor/end piece as a pattern and draw the
outer line of the piece on to the pipe. See the outline of the
inlet piece in the fi gure below.
3. Cut out the corresponding piece from the pipe. The exact
dimensions can be seen in main dimension table below.
4. Fit in the inlet piece in to the cut out hole and tack weld
it in the pipe
5. Complete the welding of the inlet piece according valid
norms and standards
6. After completeing the welding reassemble the valve
in opposite order as described in 1.
OBS:
Never weld in the pipe adaptor piece when the valve is
assembled. It will destroy the soft parts inside the valve
Valve
8886X4-XXXX-XX
5.2 Connection plate for sampling 8886X4-XXXX-XX
(previously 8887X4-XXXX)
Valve dimens
ions with hand lever
(mm)
DN
R
H
L
L1
A
r
Lx
L2
10
96
48
107
31
41
4
20
10,5
15
124
54
112
28
50
6
25
13,25
20
124
57
118
37
54
6
25
16,5
25
142
64
124
45
60
8
25
19,5
32
142
70
130
52
72
8
27
25,0
40
202
86
143
65
80
8
35
29,5
50
202
93
152
72
100
8
35
37,25
65
250
139
162
83
122
10
40
43,05
80
250
150
172
99
140
10
50
49,4
100
300
160
183
105
Ø
225
1)
-
1)
45
60,05
1)
Note:
The largest size has a cylindrical end piece not square shaped
as the smaller dim. Contact NAF for detailed dimensional info.
VEREENIGING
Tel: [phone]
Fax: [phone]
DURBAN
Tel: [phone]
Fax: [phone]
South Africa:
0861 103 103
E-mail: [email protected]
Exports:
[email protected]
www.valve.co.za
EST.
1986
SCAN ME