Flowserve AKH2.2 User manual

AKH2.2 - atomac ball valve - full port
Ahaus GmbH
von-Braun-Straße 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: [phone]
Fax: [phone]
Register: 12
Page: 1
Date: 04.1995
Revision: 06.2020
Technical Manual
Register 12
CONTENTS - AKH2.2
Contens
Technical Data AKH2.2 (DIN) ................................................................................ 2
Technical Data AKH2.2 (ANSI).............................................................................. 3
Material specication AKH2.2................................................................................ 4
Dimensions AKH2.2 (DIN) ..................................................................................... 5
Dimensions AKH2.2 (ANSI)................................................................................... 6
Spare Parts (item n°) - AKH2.2 Standard Version................................................. 7
Assembly instructions AKH2.2............................................................................... 8
Disassembly instructions AKH2.2.......................................................................... 9
AKH2.2 - recommended tightening torques* ....................................................... 10
Gear Operator ..................................................................................................... 10
Material specication - AKH2.2 with manual Gear .............................................. 11
AKH2.2 - Actuator Sizing Torques ....................................................................... 12
AKH2.2 with kit for actuator mounting ................................................................. 13
AKH2.2 - Dimension sheet for actuator mounting acc. to NAMUR -
recommendation.................................................................................................. 14
AKH2.2/DA with pressure compensation grooves by slotted seat ring................ 15
Special cleaning and packaging procedures ....................................................... 16
AKH2.2 - KvDATA and CvData (DIN EN 60534-2-3) .......................................... 16
Optional ball with side vent hole .......................................................................... 17
Optional with C-ball ............................................................................................. 18
Optional with V-ball or S-ball ............................................................................... 19
Your distribution partner: Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • [e-mail] • www.fergo.eu
Your distribution partner: Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • [e-mail] • www.fergo.eu

AKH2.2 - atomac ball valve - full port
Ahaus GmbH
von-Braun-Straße 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: [phone]
Fax: [phone]
Register: 12
Page: 2
Date: 04.1995
Revision: 06.2020
Technical Manual
weight
Technical Data AKH2.2 (DIN)
A - A
B - B
A
A
B
B
300 304 310 12
0
R
H
010020 030050080090
t
L
DN
Ød
040 060061062100 110 170
n xØd
Øk
ØD
E
b
L
DN
S1
S3 S2 S4
020
090
030
050
040
080
010
100
062
060
061
110
170
120
304
300
310
445
440
420
430
450
455
400
410
DIN EN ISO 5211
C
SW
B
S
H
Ød
L2L1
A
DN / DIN L H R t Ød
015 mm 130 121 160 59,5 15 kg 4,0
inch 5,12 4,76 6,3 2,34 0,59 lbs 8,8
020 mm 150 121 160 69,5 20 kg 4,8
inch 5,91 4,76 6,3 2,74 0,79 lbs 10,6
025 mm 160 124 160 65,5 24 kg 5,4
inch 6,3 4,88 6,3 2,58 0,94 lbs 11,9
032 mm 180 150 210 81 32 kg 10,2
inch 7,09 5,91 8,27 3,19 1,26 lbs 22,5
040 mm 200 150 210 80 38 kg 10,7
inch 7,87 5,91 8,27 3,15 1,50 lbs 23,6
050 mm 230 165,5 210 87,5 48 kg 14,1
inch 9,06 6,5 8,27 3,44 1,89 lbs 31,1
065 mm 290 205 313 108 65 kg 24,0
inch 11,42 8,07 12,32 4,25 2,56 lbs 52,9
080 mm 310 212 313 118 80 kg 31,0
inch 12,2 8,35 12,32 4,65 3,15 lbs 68,3
100 mm 350 227 313 140 100 kg 47,5
inch 13,78 8,94 12,32 5,51 3,94 lbs 104,7
Face to Face Dimensions DIN EN 558 (Basic series 1)
Flange Connection DIN EN 1092-2 PN 16
Your distribution partner: Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • [e-mail] • www.fergo.eu

AKH2.2 - atomac ball valve - full port
Ahaus GmbH
von-Braun-Straße 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: [phone]
Fax: [phone]
Register: 12
Page: 3
Date: 04.1995
Revision: 06.2020
Technical Manual
Technical Data AKH2.2 (ANSI)
* Face-toFace Dimensions acc. to DIN EN 558 (Basic series 1)
weight
A - A
B - B
A
A
B
B
300 304 310 12
0
R
H
010020 030050080090
t
L
DN
Ød
040 060061062100 110 170
n xØd
Øk
ØD
E
b
L
DN
S1
S3 S2 S4
020
090
030
050
040
080
010
100
062
060
061
110
170
120
304
300
310
445
440
420
430
450
455
400
410
DIN EN ISO 5211
C
SW
B
S
H
Ød
L2L1
A
DN / ANSI L H R t Ød
½“ * inch 5,12 4,76 6,3 2,34 0,59 lbs 9,5
mm 130 121 160 59,5 15 kg 4,3
¾“ * inch 5,9 4,76 6,3 2,74 0,79 lbs 10,1
mm 150 121 160 69,5 20 kg 4,6
1“ inch 6 4,88 6,3 2,58 0,94 lbs 11,0
mm 152,4 124 160 65,5 24 kg 5,0
1½“ inch 7 5,91 8,27 3,15 1,5 lbs 18,5
mm 178 150 210 80 38 kg 8,4
2“ inch 8 6,52 8,27 3,44 1,89 lbs 28,2
mm 203 165,5 210 87,5 48 kg 12,8
3“ inch 9,49 8,35 12,32 4,65 3,15 lbs 64,2
mm 241 212 313 118 80 kg 29,1
4“ inch 11,5 8,94 12,32 5,51 3,94 lbs 95,9
mm 292 227 313 140 100 kg 43,5
Flange Connections ASME B 16.5 Cass 150,
 Min.angethicknessacc.
to ASME B 16.5 Cass 150,
Table 9 (Flanged Fittings)
Your distribution partner: Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • [e-mail] • www.fergo.eu
Your distribution partner: Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • [e-mail] • www.fergo.eu

AKH2.2 - atomac ball valve - full port
Ahaus GmbH
von-Braun-Straße 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: [phone]
Fax: [phone]
Register: 12
Page: 4
Date: 04.1995
Revision: 06.2020
Technical Manual
Material specication AKH2.2
No. Designation Quantity Material Material-No. / DIN ASTM / AISI
010 body 1 ductile iron / PFA EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395
1 ductile iron / PFA conductive EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395
020 side piese 1 ductile iron / PFA EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395
1 ductile iron / PFA conductive EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395
030 seat ring 2 PTFE
2 PTFE conductive
040 stem 1 stainless steel / PFA 1.4470 / DIN EN 10283 A 890 CD3MN
1 stainless steel / PFA conductive 1.4470 / DIN EN 10283 A 890 CD3MN
1 Hastelloy C4 / PFA °° 2.4610 / DIN 17744
050 ball
DN 15-25, 40-50, ½“- 2“ 1 cast steel / PFA 1.0619 / DIN EN 10213-2 A 216 Grade WCB
1 cast steel / PFA conductive 1.0619 / DIN EN 10213-2 A 216 Grade WCB
DN 32, 65 - 100, 3“- 4“ 1 ductile iron / PFA EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395
1 ductile iron / PFA conductive EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395
1ceramic Al2O3*
060 top cap 1 steel casting 1.4308 / DIN EN 10283 A 743 CF-8
061 bushing 1 PTFE
062 spacer 1 stainless steel 1.4104 / DIN EN 10088-3 A430 F
080 stud bolt
DN 15, 20, 32, ½“-4“ 1 set stainless steel 1.4301-K70 / DIN EN 10088-3 A 193 B8
hexagon bolt
DN 25, 40, 50, 65, 80, 100 1 set stainless steel 1.4301-K70 / DIN EN 10088-3 A 193 B8
090 hexagon nut 1 set stainless steel 1.4301-K70 / DIN EN 10088-3 A 194 8
100 packing material 1 set PTFE °
(chevron) PTFE-graphite °
110 belleville washer 5 stainless steel 1.4310 / DIN EN 10270-3 AISI 301
120 countersunk head screw 1 set stainless steel 1.4301 / DIN EN 10088-3 A 193 B8
170 grounding device
DN 25, 50 - 100, 1“, 2“ - 4“ 1 stainless steel 1.4310 / DIN EN 10270-3 AISI 301
curved spring washer
DN 15, 20, 32, 40, ½“, ¾“, 1½“ 1 stainless steel 1.4301 / DIN EN 10088-3 A 193 B8
300 hand lever 1 die cast metall (galvanized) ZP0410 / DIN EN 12844
304 hexagon bolt 1 stainless steel 1.4301 / DIN EN 10088-3 A 193 B8
310 stop 2 stainless steel 1.4301 / DIN EN 10088-3 AISI 304
Valves with conductive lining only contain components with conductive materials
*ceramic ball on request
°° Hastelloy stem on request
°optional
Your distribution partner: Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • [e-mail] • www.fergo.eu

AKH2.2 - atomac ball valve - full port
Ahaus GmbH
von-Braun-Straße 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: [phone]
Fax: [phone]
Register: 12
Page: 5
Date: 04.1995
Revision: 06.2020
Technical Manual
Dimensions AKH2.2 (DIN)
Stem lining DN 15, 20 and 25 is 0,059 inch. All other sizes at least is 0,098 inch.
° DN 080, DN 100 octagonal
A - A
B - B
A
A
B
B
300 304 310 120
R
H
010020 030050080090
t
L
DN
Ød
040 060061062100 110 170
n xØd
Øk
ØD
E
b
L
DN
S1
S3 S2 S4
020
090
030
050
040
080
010
100
062
060
061
110
170
120
304
300
310
445
440
420
430
450
455
400
410
DIN EN ISO 5211
C
SW
B
S
H
Ød
L2L1
A
DIN L E° b ØD Øk n x Ød S1 S2 S3 S4
015 mm 130 107 15 95 65 4 x 14 3,5 3,5 3,5 5
inch 5,12 4,21 0,59 3,74 2,56 4 x 0,55 0,14 0,14 0,14 0,2
020 mm 150 107 16 105 75 4 x 14 3,5 3,5 3,5 2,5
inch 5,9 4,21 0,63 4,13 2,95 4 x 0,55 0,14 0,14 0,14 0,1
025 mm 160 106 17 115 85 4 x 14 3 3 3,5 2,5
inch 6,3 4,17 0,67 4,53 3,35 4 x 0,55 0,12 0,12 0,14 0,1
032 mm 180 124 20,5 140 100 4 x 18 4 3,5 4 3,5
inch 7,09 4,88 0,81 5,51 3,94 4 x 0,71 0,16 0,14 0,16 0,14
040 mm 200 124 20,5 150 110 4 x 18 4 3,5 4 3
inch 7,87 4,88 0,81 5,91 4,33 4 x 0,71 0,16 0,14 0,16 0,12
050 mm 230 144 21,5 165 125 4 x 18 4 3,5 4 3
inch 9,06 5,67 0,85 6,5 4,92 4 x 0,71 0,16 0,14 0,16 0,12
065 mm 290 190 24,5 185 145 4 x 18 4 3,5 4,5 3,5
inch 11,42 7,48 0,96 7,28 5,71 4 x 0,71 0,16 0,14 0,18 0,14
080 mm 310 230 26,5 200 160 8 x 18 4 4 4,5 4,25
inch 12,2 9,06 1,04 7,87 6,3 8 x 0,71 0,16 0,16 0,18 0,17
100 mm 350 250 30,5 220 180 8 x 18 4 5 5 4,5
inch 13,78 9,84 1,2 8,66 7,09 8 x 0,71 0,16 0,2 0,2 0,18
Your distribution partner: Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • [e-mail] • www.fergo.eu
Your distribution partner: Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • [e-mail] • www.fergo.eu

AKH2.2 - atomac ball valve - full port
Ahaus GmbH
von-Braun-Straße 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: [phone]
Fax: [phone]
Register: 12
Page: 6
Date: 04.1995
Revision: 06.2020
Technical Manual
Stem lining DN ½“, ¾“, 1“ is 0,059 inch. All other sizes at least is 0,098 inch.
° DN 3“ , 4“ octagonal
A - A
B - B
A
A
B
B
300 304 310 120
R
H
010020 030050080090
t
L
DN
Ød
040 060061062100 110 170
n xØd
Øk
ØD
E
b
L
DN
S1
S3 S2 S4
020
090
030
050
040
080
010
100
062
060
061
110
170
120
304
300
310
445
440
420
430
450
455
400
410
DIN EN ISO 5211
C
SW
B
S
H
Ød
L2L1
A
Dimensions AKH2.2 (ANSI)
DN / ANSI L E° b ØD Øk n x Ød S1 S2 S3 S4
½“ inch 5,12 4,21 0,59 3,5 2,38 4 x 0,63 0,14 0,14 0,14 0,2
mm 130 107 15 88,9 60,5 4 x 16 3,5 3,5 3,5 5
¾“ inch 5,9 4,21 0,63 3,88 2,75 4 x 0,63 0,14 0,14 0,14 0,1
mm 150 107 16 98,5 70 4 x 16 3,5 3,5 3,5 2,5
1“ inch 6 4,17 0,67 4,25 3,13 4 x 0,63 0,12 0,12 0,14 0,1
mm 152,4 106 17 107,9 79,2 4 x 16 3 3 3,5 2,5
1½“ inch 7 4,88 0,77 5 3,88 4 x 0,63 0,16 0,14 0,16 0,12
mm 178 124 19,5 127 98,5 4 x 16 4 3,5 4 3
2“ inch 8 5,67 0,85 6 4,75 4 x 0,75 0,16 0,14 0,16 0,12
mm 203 144 21,5 152,4 120,5 4 x 19 4 3,5 4 3
3“ inch 9,5 9,06 1,04 7,5 6 8 x 0,75 0,16 0,16 0,18 0,17
mm 241 230 26,5 190,5 152,5 8 x 19 4 4 4,5 4,25
4“ inch 11,5 9,84 1,2 9 7,5 8 x 0,75 0,16 0,2 0,2 0,18
mm 292 250 30,5 228,6 190,5 8 x 19 4 5 5 4,5
Your distribution partner: Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • [e-mail] • www.fergo.eu

AKH2.2 - atomac ball valve - full port
Ahaus GmbH
von-Braun-Straße 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: [phone]
Fax: [phone]
Register: 12
Page: 7
Date: 04.1995
Revision: 06.2020
Technical Manual
Spare Parts (item n°) - AKH2.2 Standard Version
Ball Seat Rings
Ceramic°
Stainless Steel / PFA
Stem
PTFE / Graphite
Packing (set)
DIN ANSI PFA PTFE
015 ½“ 0000321 0002316 0008221
020 ¾“ 0000322 0002316 0008221
025 1“ 0000323 0002317 0008221
032 - 0000324 --- 0009226
040 1½“ 0000325 0002319 0008222
050 2“ 0000326 0002320 0008223
065 - 0000327 0002321 0008224
080 3“ 0000328 0002322 0008225
100 4“ 0000329 0002323 0008226
DIN ANSI Hastelloy / PFA PTFE
015 ½“ 0000113 0000114 0056974 0068392
020 ¾“ 0000113 0000114 0056974 0068392
025 1“ 0000115 0000116 0056974 0068392
032 - 0000117 0000118 0000168 0000175
040 1½“ 0000117 0000118 0000168 0000175
050 2“ 0000119 0000120 0000169 0000176
065 - 0000121 0000122 0010731 0069052
080 3“ 0000121 0000122 0010731 0069052
100 4“ 0000121 0000122 0010731 0069052
° Al2O3
Your distribution partner: Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • [e-mail] • www.fergo.eu
Your distribution partner: Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • [e-mail] • www.fergo.eu

AKH2.2 - atomac ball valve - full port
Ahaus GmbH
von-Braun-Straße 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: [phone]
Fax: [phone]
Register: 12
Page: 8
Date: 04.1995
Revision: 06.2020
Technical Manual
A - A
B - B
A
A
B
B
300 304 310 120
R
H
010020 030050080090
t
L
DN
Ød
040 060061062100 110 170
n xØd
Øk
ØD
E
b
L
DN
S1
S3 S2 S4
020
090
030
050
040
080
010
100
062
060
061
110
170
120
304
300
310
445
440
420
430
450
455
400
410
DIN EN ISO 5211
C
SW
B
S
H
Ød
L2L1
A
Assembly instructions AKH2.2
The general installation and maintenance instructions must be observed.
1. Insert stem (040)frominsideofbodyinsuchawaythattheatsideis
parallel to body longitudinal axis.
2. Insert chevron packing (100) and spacer (062).
3. Install belleville washers (110) on spacer (in alternating layers).
4. Install top cap (060) and bush (061) on valve body using countersunk
screws (120).
5. Install grounding device (170) also on valves with actuator.
6. Install hand lever (300) on to stem (040) with the hexgon screw (304).
7. Insertrstballseatring(030) into body (010).
8. Insert ball (050) to valve stem by
pushing the ball in a downward
motion through valve body.
9. Turnhandlever90°o󰀨longitudinal
axis of body.
10. Install second ball seat ring (030)
on to ball (050).
11. Install side piece (020) on to body
(010).
12. Install hexagon bolts (080) or
respectively stud bolts and hexagon
nuts (090) and tighten by crisscross
method to recommended torques.
13. Install lever stop (310).
Your distribution partner: Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • [e-mail] • www.fergo.eu

AKH2.2 - atomac ball valve - full port
Ahaus GmbH
von-Braun-Straße 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: [phone]
Fax: [phone]
Register: 12
Page: 9
Date: 04.1995
Revision: 06.2020
Technical Manual
A - A
B - B
A
A
B
B
300 304 310 120
R
H
010020 030050080090
t
L
DN
Ød
040 060061062100 110 170
n xØd
Øk
ØD
E
b
L
DN
S1
S3 S2 S4
020
090
030
050
040
080
010
100
062
060
061
110
170
120
304
300
310
445
440
420
430
450
455
400
410
DIN EN ISO 5211
C
SW
B
S
H
Ød
L2L1
A
Disassembly instructions AKH2.2
For all jobs which are to be carried out on an installed valve, the works safety
requirements and the general accident prevention instructions must be observed.
Moreover, the general installation and maintenance instructions for uorcarbon
resin-lined atomac valves must be considered.
1. Priortodisassembly,thevalvemustbecleanedfromalluidaccordingto
the above mentioned instructions. Particular care must be taken that during
the rinsing and draining of the piping, the valve is opened and closed repeat-
edly. Only when following this procedure, it is ensured that all remaining
pressure inside the body is eliminated.
2. Put body on a work bench with a soft cover (rubber mat).
3. If necessary, remove the stops (310). Remove stud bolts (080) and separate
side piece (020) from body.
4. Removerstballseatring(030).
5. Put hand lever is closed position.
The ball can easily be pushed out
of the body. Remove second ball
seat ring (030).
6. Remove hand lever (300).
8. Remove lever stops (310).
9. Remove countersunk screws (120)
and top cap (060), bush (061),
belleville washers (110) and spacer
(062).
10. Remove stem (040) pushing it
down through the body. Care must
be taken not to damage body
liner.
11. Chevron packing
(100) can easily be
removed.
Your distribution partner: Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • [e-mail] • www.fergo.eu
Your distribution partner: Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • [e-mail] • www.fergo.eu

AKH2.2 - atomac ball valve - full port
Ahaus GmbH
von-Braun-Straße 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: [phone]
Fax: [phone]
Register: 12
Page: 10
Date: 04.1995
Revision: 06.2020
Technical Manual
(worm gear)
The fully closed, waterproof actuator consists of a body with lid, worm gear, input
shaft and hand wheel. For the correct adjustment of the ball position, there are
two adjustable stops mounted in the body.
The gear is fully greased and does not need any further lubrication.
The actuator with hand wheel is mounted on a bracket with four stainless steel
bolts.Theon/o󰀨positionisindicatedthroughapointer.Theactuatorisself-locked.
AKH2.2 - recommended tightening torques*
Gear Operator
tie rods connection ange
* maximum value
When bolting together dissimilar materials, always tighten to the lowest
recommended torque of the components in the joint. Using higher torques
may cause excessive deformation of the „softer“ material in the joint
DN (080/090)
Nm lbf · in Nm lbf · in
015 24 212,4 10 88
½“ 25 221,3 8 71
020 24 212,4 18 160
¾“ 25 221,3 11 97
025 26 230,1 25 221
1“ 26 230,1 15 133
032 53 469,1 40 354
040 53 169,1 50 442
1½“ 60 531 26 257
050 79 699,2 65 575
2“ 88 778,8 60 531
065 145 1283,3 90 796
080 83 734,6 55 486
3“ 86 761,1 100 885
100 134 1185,9 65 575
4“ 143 1265,6 76 673
Designation Material
Body Gray Iron
Worm Spheroidal Graphite Cast Iron
Input Shaft AISI 410
Hand Wheel Steel
Your distribution partner: Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • [e-mail] • www.fergo.eu