Forever Redwood THE SUNSET PATIO PAVILION User manual

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SUNSET PATIO PAVILION
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ASSEMBLY INSTRUCTIONS FOR THE
SUNSET PATIO PAVILION
866.332.2403 (TOLL FREE) (707) 640.29.05 (Option 4) Direct Line for the Design
Department; 7am –7pm Pacific Time, Monday-Saturday

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NOTE: Assembly is best done by two people. To assemble your product, you need a Hammer, a Ratch or a wrench and if
required a Drill.
PROCESS TO INSTALL THE HARDWARE PROVIDED.
Required Tools (Are not included in your hardware packing).
To install the bolts.
Insert the carriage bolts into the holes and lightly tap with a hammer until the square neck fit in the wood piece and the bolt
head must flush with the wood piece. Finally, place the washer and the nut and carefully tighten it using a ratchet with the
necessary socket or a wrench.

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To install the lag bolts.
Place the washers in their lag bolts. After that, insert the lag bolts into the holes and carefully tighten it using a ratchet with
the necessary socket.
Use the washers only for the Wood Pieces.
To install the deck screws.
Insert the deck screws into the holes and carefully tighten it using a drill.

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CONTENT OF BOXES
Description
Drawing
No.
Posts
1
Single Supports-A
2
Supports with
In-Between Blocking-A
3
Single support-B
4
Supports with
In-Between Blocking-B
5
Rafters
6
Main Knee Braces
7
Secondary Knee Braces
8
Roof boards
9
Fascias
10
Ceiling fan base-A
11
Ceiling fan base-B
12
Boots
13
Anchor bases
14
Metal plaques
15
Note: Part numbers in the Content of Boxes Table are for reference only. These do not match to the numbers marked on the
parts sent.

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HARDWARE LIST
Description
Drawing
No.
3/8” x 3” lag bolts
LB1
3/8” x 7 ¾” bolts
BL1
3/8” x 12”bolts
BL2
3/8” x 17” bolts
BL3
3/8” x 11 bolts
BL4
3/8” x 9 ½” bolts
BL5
3/8” x 3 ½” bolts
BL6
3´´ deck screws
DS1
2” deck screws
DS2
Note: Dimensions of your hardware will vary depending on size.

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DESCRIPTION
No.
Posts
1
Single Supports-A
2
Supports with
In-Between Blocking-A
3
Single support-B
4
Supports with
In-Between Blocking-B
5
Rafters
6
Main Knee Braces
7
Secondary Knee Braces
8
Roof boards
9
Fascias
10
Ceiling fan base-A
11
Ceiling fan base-B
12
Boots
13
Anchor bases
14
Metal plaques
15

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Note: Part numbers in the Drawing are for reference only. These do not match to the numbers marked on the parts sent.

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NOTE: In order to know where the post needs to be placed, check the numbers on them. If the post is not marked, then place the
single Supports on the ground to locate the markings for each post position and clearly set your bearings. (“Don´t attach yet, only
place them on the ground to begin with”).
Note: Before install the anchor bases make sure that the ground is level using a carpenter's level or hydro-level (water level).
Step 1: Install the anchor bases (14). Please see the “How to anchor your pergola document” for all details. Set your post (1) in
the saddle of the anchor bases. Drill a ø ¼” hole in the post prior to anchoring to facilitate the ratcheting of the hardware. After
that, use 3/8” x 3” lag bolts (LB1) to attach each post to its respective anchor base.
Step 2: Attach the single supports-A (2) to the posts with 3/8” x 7 ¾” bolts (BL1) with washer and nuts. Check the marked
numbers on each support and place as drawings shown.
Note: Don’t completely tighten yet the bolts –you will need the install the supports with in between blocking first.
B-3
BL1
Must be flush with the posts.
LB1
A-1
A-3
A-2
A-4
14
B-1
A-5
A-6
B-6
B-8

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Step 3: Place the supports with in between blocking-A into the post notches and attach the single supports-A (2) to the supports
with in-between blocking (3), use 3/8” x 7 ¾” bolts (BL1) with washer and nuts.After that, return to the bolts described in the
step 2 and tighten fully. Check the marked numbers on each support with in-between blocking and place as drawings shown.
Note: put silicone in joints of the supports with in-between blocking.
Step 4: Attach the main knee braces (7) to the supports with 3/8” x 7 ¾” bolts (BL1) and to the posts with 3/8” x 12”bolts (BL2)
with washer and nuts. Check the marked numbers on each main knee braces and place as drawings shown.
B-7
C-1
C-12
C-5
C-8
B-2
BL1
BL1
BL2
B-5
B-4

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Step 5: Attach the central knee braces (7) to the supports with 3/8” x 7 ¾” bolts (BL1) and to the posts with 3/8” x 17”bolts
(BL3) with washer and nuts. Check the marked numbers on each main knee braces and place as drawings shown.
Step 6: Attach the single support-B (4) to the posts with 3/8” x 7 ¾” bolts (BL1) with washer and nuts. Check the marked
numbers on each single support-B and place as drawings shown.
Note: Don’t completely tighten yet the bolts –you will need the install the supports with in between blocking first.
D-23
D-1
BL1
C-2
C-11
C-4
C-9
BL1
BL3
D-12

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Step 7: Place the supports with in between blocking-B (B) into the post notches and attach the single supports-B (4) to the
supports with in-between blocking (3), use 3/8” x 7 ¾” bolts (BL1) with washer and nuts.After that, return to the bolts described
in the step 6 and tighten fully. Check the marked numbers on each support with in-between blocking and place as drawings
shown.
Note: put silicone in joints of the supports with in-between blocking.
Step 8: Attach the secondary knee braces (8) to the rafters with 3/8” x 7 ¾” bolts (BL1) and to the posts with 3/8”x 12”bolts
(BL2)with washer and nuts.Check the marked numbers on each secondary knee braces and place as drawings shown.
C-14
C-10
C-3
C-13
BL1
BL2
D-11
D-2
BL1
D-22
C-6
C-7

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Step 9: Use 3/8” x 3”(LB1) to attach the metal plaques (15)to the supports.
Step 10: use 3/8” x 7 ¾” bolts (BL1) with washer and nuts to attach the single supports-B (4) to the supports-B with in-between
blocking-B (5).
Note: put silicone in joints of the supports with in-between blocking.
15
LB1
BL1

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Step 11: Use 3/8” x 3”(LB1) to attach the supports to the metal plaques (15).
Step 12: Use 3´´ deck screws (DS1) to attach the rafters (6) to the supports. Check the marked numbers on each rafter and place
as drawings shown (D-1 at D-21).
D-3
D-21
DS1
LB1

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Step 13: Use 2” deck screws (DS2) to attach the roof board (9) to the rafters and supports. Check the marked numbers on each
slat and place as drawings shown.
Step 14: Use 2” deck screws (DS2) to attach fascias (10) to the rafters and to the supports. Check the marked numbers on each
fascia and place as drawings shown.
9
DS2
S2
DS2
S2
10

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Step 15: Use 3/8” x 11 bolts (BL4)to attach the ceiling fan base-A (11) to the rafters. Check the marked numbers on each
ceiling fan and place as drawings shown.
Step 16: Use 3/8” x 9 ½” bolts (BL5)to attach the ceiling fan base-B (12) to the rafters and to the supports with 3/8” x 3 ½”
bolts (BL6). Check the marked numbers on each ceiling fan and place as drawings shown.
BL4
BL5
BL6
11
12

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Step 17: Attach the boots (13)to each post with 3”Deck Screws (DS1).
This completes the Pergola assembly. Hope you enjoy your set for many decades. If you ever have a problem or a question,
don't hesitate to call us (866 332 2403) or email us. We are here to support you.
13
DS1