Forever Redwood THICK TIMBER TOLEDO WOOD PAVILIONS User manual

ASSEMBLY INSTRUCTIONS FOR THE
THICK TIMBER TOLEDO WOOD PAVILIONS
866.332.2403 (TOLL FREE) (707) 640.29.05 (Option 4) Direct Line for the Design
Department; 7am –7pm Pacific Time, Monday-Saturday

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NOTE: Assembly is best done by two people. To assemble your product, you need a Hammer, a Ratch or a wrench and if
required a Drill.
PROCESS TO INSTALL THE HARDWARE PROVIDED.
Required Tools (Are not included in your hardware packing).
To install the bolts.
Insert the carriage bolts into the holes and lightly tap with a hammer until the square neck fit in the wood piece and the bolt
head must flush with the wood piece. Finally, place the washer and the nut and carefully tighten it using a ratch with the
necessary socket or a wrench.

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To install the lag bolts.
Place the washers in their lag bolts. After that, insert the lag bolts into the holes and carefully tighten it using a ratch with
the necessary socket.
Use the washers only for the Wood Pieces.
To install the deck screws.
Insert the deck screws into the holes and carefully tighten it using a drill.

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CONTENT OF BOXES
Description
Drawing
No.
Posts
1
Supports
2
Roof trusses
(They are unarmed)
3
T-Support for the roof
trusses
4
T-Support for the Beam
5
Ridge Beam
6
Main Knee Braces
7
Secondary Knee Braces
8
Rafters
9
Roof Boards
10
Roof trims
11
Fascias
12
T-Supports
13
L-plaques
14
Metal Bases-A/B
15
High wind anchor bases
16
Boots
17
Note: Part numbers in the Content of Boxes Table are for reference only. These do not match to the numbers marked on
the parts sent.

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HARDWARE LIST
Description
Drawing
No.
5/16” x 3” Lag Bolts
LB1
3/8” X 3” Lag Bolts
LB2
3/8” x 6” Lag bolts
LB3
3/8” x 2 ½” lag bolts
LB4
3/8’’ x 4” Lag Bolts
LB5
3/8” X 8” bolts
BL1
3/8” x 6 ½” Bolts
BL2
3/8’’ x 11” bolts
BL3
3/8’’ x 12” bolts
BL4
5/16´´ X 2 1/2´´ Bolts
BL5
2 ½” deck screws
DS1
1 5/8” deck screws
DS2
Note: Dimensions of your hardware will vary depending on size.

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DESCRIPCION
No.
Posts
1
Supports
2
Roof trusses
3
T-Support for the roof
trusses
4
T-Support for the Beam
5
Ridge Beam
6
Main Knee Braces
7
Secondary Knee Braces
8
Rafters
9
Roof Boards
10
Roof trims
11
Fascias
12
T-Supports
13
L-plaques
14
Metal Bases-A/B
15
High wind anchor bases
16
Boots
17

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Note: Part numbers in the Drawing are for reference only. These do not match to the numbers marked on the parts sent.

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NOTE: In order to know where the post needs to be placed, check the numbers on them. If the post is not marked, then place
the single Supports on the ground to locate the markings for each post position and clearly set your bearings. (“Don´t attach yet,
only place them on the ground to begin with”).
Note: Before install the anchor bases make sure that the ground is level using a carpenter's level or hydro-level (water level).
Step 1: Install the high wind anchor bases (18). Please see the “How to anchor your pergola document” for all details. Set your
post (1) in the saddle of the anchor bases. Drill a ø ¼´´ hole in the post prior to anchoring to facilitate the ratcheting of the
hardware. After that, use 5/16” x 3” Lag Bolts (LB1)to attach each post to its respective anchor base.
Step 2: Use the T-Supports (13), 3/8” X 8” bolts (BL1)and 3/8” X 3” Lag Bolts (LB2) to attach the Supports-A (2) to the posts.
Check the marked on each support and place as drawings shown.
B-2
B-1
LB2
BL1
LB1
A-1
A-3
A-4
A-2
18

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Step 3: Attach the L-Plaques (14) to the posts and to the Supports-A (2) with 3/8” x 6” Lag bolts (LB3) and 3/8” x 3” Lag bolts
(LB2).
Step 4: Attach the Exterior T-Supports for the roof trusses (4) and T-Supports for the beam (5) to the king post and to the tie
beam with 3/8”x 6 ½” Bolts (BL2) and 3/8”x 2 ½” lag bolts (LB4).
14
14
LB3
Interior Side
Exterior Side
D-1
LB4
BL2
LB4
LB2

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Step 5: Attach the main knee braces (7) to the supports with 3/8’’ x 11”bolts (BL3) and to the posts with 3/8’’ x 12”bolts
(BL4). Check the marked on each main knee braces and place as drawings shown.
Step 6: Attach the metal plaques-A&B (15) to the supports with 3/8” x 6” Lag bolts (LB3) and 3/8” x 3” Lag bolts (LB2).
C-2
C-7
C-6
C-3
BL3
BL4
LB3
15
LB2
15

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Step 7: Attach the Metal Base-A (15) to the central roof trusses with 3/8”x 6 ½” Bolts (BL2). Check the marked on each roof
trusses and place as drawings shown.
Step 8: Attach the secondary knee braces (8) to the roof trusses with 3/8’’ x 11” bolts (BL3) and to the posts with 3/8’’ x 12”
bolts (BL4). Check the marked on each secondary knee braces and place as drawings shown.
C-1
C-4
C-8
C-5
BL3
BL4
D-2
BL2
D-1

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Step 9: Attach the ridge beam (6) to the roof trusses with 3/8’’ x 4”Lag Bolts (LB5) and to the T-Supports for the beam (5)
with 3/8”x 2 ½” lag bolts (LB4). Check the marked on each ridge beam and place as drawings shown.
Step 10: Use 5/16´´ X 2 1/2´´ Bolts (BL5) to attach the rafters (9) to the Metal Base-B (15). After that, attach the rafters to the
ridge beam with 3/8’’ x 4” Lag Bolts (LB5). Check the marked on each rafter and place as drawings shown (F-3 at F-16).
E-2
E-1
`
`
F-3
LB4
LB5
LB5
BL5
F-16

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Step 11: Use 3/8’’ x 4” Lag Bolts (LB5) to attach the rafters (9) to the ridge beam (6) and to the supports with 2 ½” deck
screws (DS1). Check the marked on each rafter and place as drawings shown. (F-1 at F-18).
Step 12: Use 1 5/8” deck screws (DS2) to attach the roof boards (10) to the rafters and to the roof trusses. Put the boards from
the bottom to the top. Check the marked on each roof board and place as drawings shown.
10
F-1
F-18
LB5
DS1
DS2

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Step 13: Use 2 ½” deck screws (DS1) to attach the roof trims (11) to the roof boards. Check the marked on each roof trim and
place as drawings shown.
Step 14: Use 2 ½” deck screws (DS1) to attach the fascias (12) to the rafters. Check the marked on each fascias and place as
drawings shown.
H-1
H-2
DS1
I-1
I-4
DS1
I-4

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Step 15:Finally, attach the boots (17) to the post whit 2 ½” deck screws (DS1).
This completes the Pavilion assembly. Hope you enjoy your set for many decades. If you ever have a problem or a question,
don't hesitate to call us (866 332 2403) or email us. We are here to support you.
17
DS1