Forever Redwood THE THICK TIMBER TOLEDO WOOD PAVILION User manual

ASSEMBLY INSTRUCTIONS FOR
THE THICK TIMBER
TOLEDO WOOD PAVILION
866.332.2403 (TOLL FREE); 7am –7pm Pacific Time, Monday-Saturday

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THE THICK TIMBER TOLEDO WOOD PAVILION
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CONTENT OF BOXES
No.
1
2
3
3A
3B
3C
3D
3E
3F
3G
4
Drawing
Description
Posts
Supports
Triangles
Part-A
If the triangle is not assembled.
Part-B
If the triangle is not assembled.
Part-C
If the triangle is not assembled.
Part-D
If the triangle is not assembled.
Plaques in the Flower.
If the triangle is not assembled.
T-Support for the Beam.
If the triangle is not assembled.
T-Supports
If the triangle is not assembled.
Main Knee Braces
Qty.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Note: Part numbers in the Content of Boxes Table are for reference only. These do not match to the numbers marked on the parts sent.

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CONTENT OF BOXES
No.
5
6
7
8
9
10
11
12
13
14
15
16
17
Drawing
Description
Secondary Knee Braces
Beams
Rafters
Roof Boards
Roof fascia’s-A
Roof fascia’s-B
Boots
Ceiling Fan
If ordered
High Wind Anchors Bases.
If ordered.
T-Supports
Angles-A
Angles-B
Angles-C
Qty.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Quantity
will vary.
Note: Part numbers in the Content of Boxes Table are for reference only. These do not match to the numbers marked on the parts sent.

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HARDWARE LIST
No.
A
B
C
D
E
F
G
Drawing
Description
5/16´´ X 3´´ Lag Bolts
(To attach the anchor bases to the posts).
3/8´´ X 3 ½´´ Lag Bolts
(To attach the T-Supports & Angles-A to the
posts and to the supports./To attach the Plaques in the Flower to the Parts A, C & D. / To attach
the T-Supports to the parts B & D. / To attach
the T-Supports for the beam to the parts B & C.
/ To attach the Angles-B to the triangles and to
the supports./ To attach the Angles-C to the
Supports).
3/8´´ X 10 ½´´ Bolts
(To attach the T-Supports to the posts and to
the supports).
3/8´´ X 8 ½´´ Bolts
(To attach the Plaques in the Flower to the Parts
A, C & D./ To attach the T-Supports to the
parts B & D. / To attach the T-Supports for the
beam to the parts B & C).
3/8´´ X 10´´ Bolts
(To attach the Parts B to the Parts A).
3/8´´ X 14´´ Bolts
(To attach the Parts B to the Parts A. / To attach
the main knee braces to the supports. / To
attach the secondary knee braces to the
triangles).
3/8´´ X 6´´ Lag Bolts
(To attach the Parts B to the Parts C./ To attach
the Beam to the Triangles).
Note: Dimensions of your hardware will vary depending on size.

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HARDWARE LIST
No.
H
I
J
K
L
M
N
O
P
Drawing
Description
3/8´´ X 12´´ Lag Bolts
(To attach the Parts B to the Parts D).
3/8´´ X 16´´ Bolts
(To attach the Knee Braces to the Posts).
3/8´´ X 20´´ Bolts
(To attach the central braces to the posts).
5/16´´ X 6´´ Lag Bolts
(To attach the rafters to the beams).
5/16´´ X 2 ½´´ Bolts
(To attach the Angles-C to the rafters).
2´´ Deck Screws
(To attach the roof boards to the rafters./ To
attach the Roof Fascia´s-A to the Roof Boards).
3´´ Deck Screws
(To attach the Roof Fascia´s-B to the rafters. /
To attach the boots to the posts).
5/16´´ X 3 ½´´ Bolts
(To attach the ceiling fan bases to the rafters).
½´´ X 4´´ Anchor Bolts
(To attach the Anchor Bases to the Ground).
Note: Dimensions of your hardware will vary depending on size.

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No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
DESCRIPTION
Posts
Supports
Triangles
Main Knee Braces
Secondary Knee Braces
Beams
Rafters
Roof Boards
Roof fascia’s-A
Roof fascia’s-B
Boots
Ceiling Fan
Anchors Bases
T-Supports
Angles-A
Angles-B
Angles-C
Note: Part numbers in the Drawing are for
reference only. These do not match to the
numbers marked on the parts sent.

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NOTE: In order to know where the post needs to be placed, check the numbers on them. If the post is not marked, then place
the single Supports on the ground to locate the markings for each post position and clearly set your bearings. (“Don´t attach yet,
only place them on the ground to begin with”).
Step 1: Install the high wind anchor bases (13). Please see the “How to anchor your pergola document” for all details. Set your
post (1) in the saddle of the anchor bases (13). Drill a ø ¼´´ hole in the post prior to anchoring to facilitate the ratcheting of the
hardware. After that, use a 5/16´´ X 3´´ lag bolts (A) to attach each post to the its respective anchor base (13).
13
1
13
13
1
1
1
13
13
13
1
1
5/16´´ X 3´´ Lag Bolts

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Step 2: Use the T-Supports (14), 3/8 X 10 ½´´ bolts (C) and 3/8´´ X 3 ½´´Lag Bolts (B)to attach the supports (2) to the posts.
Each part has a series of numbers that indicate where to attach the part with the corresponding number.
2
2
Exterior Side
Exterior Side
Interior Side
14
2
2
3/8´´ X 10 ½´´ Bolts
3/8´´ X 3 ½´´ Lag Bolts
3/8´´ X 3 ½´´ Lag Bolts
14
14
14

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Step 3: Attach the Angles-A (15)to the posts and to the supports with 3/8´´ x 3 ½´´ lag bolts (B).
Ç
If the triangle is not assembled, then follow this instruction. Otherwise, the triangles need to be assembled first before
putting on top of the supports.
Step 4: Attach the Plaques in the Flower (3E) to the Part A (3A) with 3/8´´ x 8 ½´´ Bolts (D)and 3/8´´ x 3 ½´´ lag bolts (B).
Each part has a series of numbers that indicate where to attach the part with the corresponding number.
3/8´´ X 3 ½´´ Lag Bolts
15
15
15
3A
3E
Exterior Side
Exterior Side
Interior Side
3/8´´ X 8 ½´´ Bolts
3/8´´ X 3 ½´´ Lag Bolts
3/8´´ X 3 ½´´ Lag Bolts

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Step 5: Use the Plaques in the Flower, 3/8´´ x 8 ½´´ Bolts (D)and 3/8´´ x 3 ½´´ lag bolts (B)to attach the Part-C (3C) and the
Parts-D (3D) to the Part-A. Each part has a series of numbers that indicate where to attach the part with the corresponding
number.
Step 6: Attach the Parts-B (3B) to the parts A, C & D with 3/8´´ x 10´´ bolts (E), 3/8´´ x 14´´ bolts (F), 3/8´´ x 6´´ lag bolts (G)
and 3/8´´ x 12´´ lag bolts (H), as shown below. Each part has a series of numbers that indicate where to attach the part with the
corresponding number.
3B
3B
3/8´´ X 14´´ Bolts
3/8´´ X 6´´ Lag Bolts
3/8´´ X 12´´ Lag Bolts
3/8´´ X 10´´ Bolts
3C
3D
3D
3/8´´ X 3 ½´´ Lag Bolts
3/8´´ X 8 ½´´ Bolts

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Step 7: Attach the T-Supports for the beam (3F) to the Parts B & C with 3/8´´ x 8 ½´´ Bolts (D) and 3/8´´ x 3 ½´´ lag bolts (B).
3C
3B
3B
Exterior Side
3/8´´ X 8 ½´´ Bolts
3/8´´ X 3 ½´´ Lag Bolts
3/8´´ X 3 ½´´ Lag Bolts
Exterior Side
Interior Side

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Step 8: Attach the T-Supports (3G) to the Parts B & D with 3/8´´ x 8 ½´´ Bolts (D)and 3/8´´ x 3 ½´´ lag bolts (B).
3D
3B
3B
3D
Exterior Side
3/8´´ X 8 ½´´ Bolts
3/8´´ X 3 ½´´ Lag Bolts
Exterior Side
3/8´´ X 3 ½´´ Lag Bolts
Interior Side

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Step 9: Use Angles-B (16)and 3/8´´ X 3 ½´´ Lag Bolts (B)to attach the Triangles (3) to the supports. Each part has a series of
numbers that indicate where to attach the part with the corresponding number.
Step 10: Attach the main knee braces (4) to the supports with 3/8´´ x 14´´ bolts (F). After that, use 3/8´´ x 16´´ bolts (I) and
3/8´´ x 20´´ bolts (J) to attach to the posts. Each part has a series of numbers that indicate where to attach the part with the
corresponding number.
16
3
3
3/8´´ X 3 ½´´ Lag Bolts
3
3/8´´ X 16´´ Bolts
3/8´´ X 20´´ Bolts
3/8´´ X 14´´ Bolts
3/8´´ X 14´´ Bolts
4

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Step 11: Attach the secondary knee braces (5) to the triangles with 3/8´´ x 14´´ bolts (F). After that, use 3/8´´ x 16´´ bolts (I) to
attach to the posts. Each part has a series of numbers that indicate where to attach the part with the corresponding number.
Step 12: Attach the Beams (6) to the Triangles with 3/8´´ x 6´´ Lag bolts (G). Each part has a series of numbers that indicate
where to attach the part with the corresponding number.
3/8´´ X 6´´ Lag Bolts
6
3/8´´ X 6´´ Lag Bolts
6
5
5
3/8´´ X 16´´ Bolts
3/8´´ X 14´´ Bolts

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Step 13: Use Angles-C (17), 3/8´´ x 3 ½´´ lag bolts (B) and 5/16´´ x 2 ½´´ bolts (L) to attach the rafters (7) to the supports.
After that, attach to the beam with 5/16´´ x 6´´ lag bolts (G). Each part has a series of numbers that indicate where to attach the
part with the corresponding number.
Step 14: Use 2´´ deck screws (M) to attach the roof boards (8) to the rafters. Put the boards from the bottom to the top. Each
part has a series of numbers that indicate where to attach the part with the corresponding number.
5/16´´ X 6´´ Lag Bolts
7
8
2´´ Deck Screws
17
3/8´´ X 3 ½´´ Lag Bolts
5/16´´ X 2 ½´´ Bolts
8

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Step 15: Use 2´´ deck screws (M) to attach the Roof fascia’s-A (9) to the roof boards. Each part has a series of numbers that
indicate where to attach the part with the corresponding number.
Step 16: Use 3´´ deck screws (N) to attach the Roof fascia’s-B (10) to the Rafters. Each part has a series of numbers that
indicate where to attach the part with the corresponding number.
2´´ Deck Screws
9
9
10
10
3´´ Deck Screws

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Step 17: Attach the ceiling fan (12) to the rafters with 5/16´´x 3 ½´´ bolts (O). Each part has a series of numbers that indicate
where to attach the part with the corresponding number.
Step 18: Finally, use 3´´ deck screws (N) to attach the boots (11) to the posts. Each part has a series of numbers that indicate
where to attach the part with the corresponding number.
12
5/16´´ X 3 ½´´ Bolts
12
11
3´´ Deck Screws

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This completes the Pavilion assembly. Hope you enjoy your set for many decades. If you ever have a problem or a question,
don't hesitate to call us (866 332 2403) or email us. We are here to support you.

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HOW TO REMOVE THE ELECTRICAL WIRING TRIM FROM THE POST?
Step 1: First remove the deck screws to remove the boots of the post.
Step 2: Remove the Knee Brace.
Don´t add the lag bolt over
the trim piece initially.

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Step 3: Remove the Angle-A.
Step 4: Finally, remove the trim.
Note: The dimensions of the trim are standard, adjust if necessary.
Angle-A