FORS MW FARMA CT 5,1-8 User manual

This picture shows
CT 6,5–10 D
INSTRUCTION BOOK
FARMA CT 5,1–8
SERVICE AND SPARE PARTS

This picture shows
CT 6,5–10 D
INSTRUCTION BOOK
GRAPPLE LOADER
FARMA C 5,1 D
SERVICE AND SPARE PARTS

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page i
TABLE OF CONTENTS
1INTRODUCTION................................................................................................... 1
2TECHNICAL SPECIFICATION.............................................................................. 2
2.1 CONSTRUCTION OF THE LOADER ........................................................... 2
2.2 FOREST CRANE C 5,1D SPECIFICATION................................................. 3
2.3 HYDRAULIC DISTRIBUTOR HC-D3M7....................................................... 4
2.4 GRAPPLE FARMA 0,16 ............................................................................. 11
2.5 HYDRAULIC CYLINDERS ......................................................................... 12
2.6 ROTATOR FMTR 30 .................................................................................. 14
2.7 TECHNICAL DATA..................................................................................... 16
2.8 WORKING AREA ....................................................................................... 17
3OPERATING INSTRUCTIONS ........................................................................... 18
3.1 SAFETY ..................................................................................................... 18
3.2 PRACTISING.............................................................................................. 20
3.3 INSTRUCTIONS FOR SAFE OPERATION................................................ 21
3.4 DAILY INSPECTIONS................................................................................ 22
3.5 ACTING IN DANGEROUS SITUATION...................................................... 22
3.6 WORKING AT EXTREME CONDITIONS................................................... 26
4MAINTENANCE INSTRUCTIONS....................................................................... 29
4.1 SAFETY ..................................................................................................... 29
4.2 GENERAL.................................................................................................. 31
4.3 CHANGING HYDRAULIC COMPONENTS................................................ 33
4.4 LUBRICATION ........................................................................................... 34

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 1
1 INTRODUCTION
This manual deals with forest crane C 5,1D and
contains all the operating and maintenance
instructions you need for using the loader safely
and correctly.
Even if you are experienced user of this kind of
equipment, read this manual carefully. It contains
information that enables the loader to be used
efficiently and safely.
Regular maintenance is essential for troublefree,
efficient and economical utilization. The loader
delivered testrun and testloaded. The control
valve and hydraulic cylinders are tested
separately. Test operation at the factory is
performed by using universal hydraulic oil (see
lubricating instructions).
It is the operator duty to familiarize and obey all
safety precautions and instructions carefully.

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 2
2 TECHNICAL SPECIFICATION
2.1 CONSTRUCTION OF THE LOADER

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 3
2.2 FOREST CRANE C 5,1D SPECIFICATION
Pos no Art no Number Sparepart Dimension Pcs
9 24701 Nut M 24 3
11 24702 Grease nipple 1/8" 4
17 24703 Rotator MTR-30 1
21 24704 Split pin Ø4×60 5
22 24705 Clamp E 390-42-14 6
27 24706 M13-000000.002-030 Pin 1
36 24707 M13-000030.000-010 Axle bolt 1
37 24708 M13-000000.001 Plane washer 70x25x8 2
38 24709 M13-000000.017-010 Distance ring 2
39 24710 F13-100200.000 Hydraulic cylinder 100/40-400 1
40 24711 M13-130100.000 Turnhouse (body) 1
41 24712 M13-130000.001 Rack 2
42 24713 Spring washer Ø 10 24
43 24714 Bolt M 10×35 Insex 24
44 24715 M13-130000.002 Glide bearing 4
45 24716 Sealing 5×2 80-60-33,8 4
46 24717 M13-130000.005 Piston 4
47 24718 M13-130000.006 Cover ring 1
48 24719 Lock ring SGA 115 1
49 24720 M13-130000.004 Glide bearing 1
50 24721 Adapter G002-04-06 10
51 24722 Seal washer 10
52 24723 F13-000010.000 Valve 1
53 24724 M13-130000.007 Plug 1
54 24725 M13-130200.000 Hydraulic cylinder 90/80-500 turnh 4
55 24726 M13-130000.003 Glide bearing 1
56 24727 O-ring 104,0×5,7 1
57 24728 Bolt M 8×65 2
58 24729 Cover plate E394-12-01 6
59 24730 Clamp E390-42-18 2
60 24731 F13-130004.000 Column 1
61 24732 F13-041000.000 Crane arm 1
62 24733 M13-100200.000 Hydraulic cylinder 90/40-400 1
64 24734 Glide bearing PAP5040P10 4
65 24735 M13-000000.002-040 Pin 2
66 24736 M13-000000.017 Distance ring 6
67 24737 Bolt M 8×40 4
68 24738 M13-000000.002 Pin 1
69 24739 M13-000030.000-050 Axle bolt 1
70 24740 M14-000000.002-020 Pin 1
71 24741 F13-030000.000-010 Crane stick 1
72 24742 M13-000000.023 Plane washer Ø25xØ45x4 2
73 24743 M13-020000.000 Rotator fork 1
74 24744 M13-000000.004-010 Fork bolt 1
75 24745 L24.51-40 H-hose to turnhouse L=650 4
76 24746 L24.51-40 H-hose to turnhouse L=1800 2
77 24747 L24.51-40 H-hose to stick L=5900 2
78 24748 L24.51-40 H-hose to beam L=3170 1
79 24749 L24.51-40 H-hose to beam L=3500 1
80 24750 L24.51-40 H-hose to rotator L=9100 4
81 24751 L24.51-40 H-hose to valve L=1500 2
82 24752 G. 0,16 H-hose to grapple L=500 2

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 4
2.3 HYDRAULIC DISTRIBUTOR HC-D3M7
MODEL HC-D3M/7 12166 12174
Inlet section 13139 13139
First working section 11618 8999
Second working
section 13141 13141
Third working section 2229 2229
Fourth working
section 2229 2229
Fifth working section 2229 2229
Sixth working section 7813 7813
Seventh working
section 13144 13142
Outlet section 11515 11515
Tie rod kit 300130007 300130007
Gasket kit JSP13000251 JSP13000252
Directional control valve HC-D3M7
Pos. Quantity Code Description Dimension
1 1 430104001 Relief valve plugged
2 1 300004001 Plug 1/2'' GAS kit
3 1 3308 Pilot operated pressure
relief valve (175) bar

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 5
Directional control valve HC-D3M7
Pos. Quantity Code Description Dimension
1 1 8999 Anti-Shock valve (130-A) bar
2 1 320230001 Check valve kit
3 1 8999 Anti-Shock valve (130-A) bar
4 1 320703001 Spool return action kit
5 1 5128 Anti-shock valve (175-A) bar
6 1 320230001 Check valve kit
7 1 5128 Anti-shock valve (175-A) bar
8 1 320703001 OR. Vl-6285 P5008 Green 64x3
9 1 412030802 P5008
10 1 423403013 Joystick rubber
11 1 320630001 Joystick control kit

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 6
Directional control valve HC-D3M7
Pos. Quantity Code Description Dimension
1 1 320303001 Handle kit
2 1 320703001 Spool return action kit
3 1 320203001 Check valve kit

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 7
Directional control valve HC-D3M7
Pos. Quantity Code Description Dimension
1 1 320703001 Spool return action kit
2 1 320203001 Check valve kit
3 1 13171 Anti-shock valve (90-A) bar
4 1 320230001 Check valve kit
5 1 5128 Anti-shock valve (175-A) bar
6 1 320703001 Spool return action kit
7 1 412030802 O.R. Vt.6285 P5008 Green 64 x 3
8 1 423403013 Joystick rubber bellows
9 1 320630001 Joystick control kit

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 8
Directional control valve HC-D3M7
Pos. Quantity Code Description Dimension
1 1 420630004 Outlet section

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 9
Directional control valve HC-D3M7 with floating position
Pos. Quantity Code Description Dimension
1 1 320803004 Kit detent floating
2 1 320230001 Check valve kit
3 1 8999 Anti-shock valve (130-A) bar
4 1 320230001 Check valve kit
5 1 8999 Anti-shock valve (130-A) bar
6 1 320703001 Spool return action kit
7 1 412030802 O.R. Vl-6285 P5008 Green 64x3
8 1 423403013 Joystick rubber bellows
9 1 320630005 Joystick control floating kit
10 1 5128 Anti-shock valve (175-A) bar
11 1 5128 Anti-shock valve (175-A) bar

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 10
Directional control valve HC-D3M7 with floating position
Pos. Quantity Code Description Dimension
1 1 320803004 Kit detent floating
2 1 320230001 Check valve kit
3 1 13171 Anti-shock valve (90-A) bar
4 1 320230001 Check valve kit
5 1 5128 Anti-shock valve (175-A) bar
6 1 320703001 Spool return action kit
7 1 412030802 OR. Vl-6285 P5008 Green 64x3
8 1 423403013 Joystick rubber bellows
9 1 320630005 Joystick control floating kit

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 11
2.4 GRAPPLE FARMA 0,16
Produktions nr FMW 19.
Pos
no Art no Number Reservdel Sparepart Dimension Pcs
1 37019005 FMW42-010000.000 Gripklo/utv. Grip outside 1
2 906225 Ledbult Axlebolt M16x40 6
3 909140 Bussning Bush PM3030DX 10
4 908630 Låsbricka Spring washer Ø16 6
5 907234 Mutter Nut M16 4
6 930105 Smörjnippel Grease nipple 1/8" 8
7 37019009 FMW42-030000.000 Godstjok. Wall 1
8 911260 Låsring Stopper ring SGA30 6
9 37019013 FMW42-000000.001 Distansring Distance ring 4
10 907255 Mutter Nut M24 1
11 37019016 FMW42-050000.000 Grapple's hållare Grapple's holder 1
12 37019020 MAP13-000000.004 Ledbult Bolt 1
15 37019010 FMW42-030000.000-010 Godstjok. Wall 1
16 37019006 FMW42-020000.000 Gripklo/inv. Grip inside 1
17 313116 FMW42-100100.000 Hydraulik cylinder Hydraulic Cylinder 63x32x160 1
18 37019025 FMW42-060000.000-010 Ledbult Axlebolt 1
19 37019035 FMW42-000000.002 Stång Bar 1
20 37019044 FMW42-050000.000 Medbringare Tie-rod 1
21 37019024 FMW42-060000.000 Ledbult Axlebolt 1
22 37019045 FMW42-050000.000-010 Medbringare Tie-rod 1
1
2
345678910 6 11 812 159
16
3
6
3
9
17
8
18
19
4
6
2
20
21
8
22
3
6

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 12
2.5 HYDRAULIC CYLINDERS
Sparepart list for hydraulic cylinder 100/40-400
Lift cyl for Farma 51-40 grapple loader
Pos no Art no Number Sparepart Dimension Pcs
1 56601 M13-100120.000-010 Piston rod 1
2 56602 F13-100210.000 Tube 1
4 56603 F13-100200.001 Front bush 1
5 56604 F13-100200.002 Piston 1
8 56605 Scrape ring AS40-50-7-10 1
9 56606 Sealing NI 300 40-55-10 1
10 56607 Bush DFI 40-45-5,5 1
11 56608 Sealing SIMKO 5×2 100-75-33,8 1
13 56609 O-ring 89,2×5,7 1
14 56610 O-ring 40,2×3,0 1
15 56611 Sealing SRA 100-5,1-2 1
16 56612 Sealing SRI 40-2,6-1,5 2
19 56613 Lock ring SGH 55 2
20 56614 Lock ring SGA 97 1
21 56615 Lock ring N°72310 1
23 56616 Grease nipple 1/8" 2
24 56617 Joint bearing GE35ES 2
Sparepart list hydraulic cyl 90x40x400
Beam cyl for Farma 51-40 grapple loader
Pos no Art no Number Sparepart Dimension Pcs
1 56501 M13-100120.000-010 Piston rod 1
2 56502 M13-100210.000 Tube 1
4 56502 F13-100100.001 Front bush 1
5 56503 F13-100100.002 Piston 1
8 56503 Scrape ring AS40-50-7-10 1
9 56504 Sealing NI 300 40-55-10 1
10 56504 Buch DFI 40-45-5,5 1
11 56505 Sealing SIMKO 5×2 90-70-33,8 1
13 56505 O-ring 79,2×5,7 1
14 56506 O-ring 40,2×3,0 1
15 56506 Sealing SRA 90-5,1-1,5 1
16 56507 Sealing SRI 40-2,6-1,5 2
19 56507 Lock ring SGH 55 2
20 56508 Lock ring SGA 87 1
21 56508 Lock ring N°72290 1
23 56509 Grease nipple 1/8" 2
24 56509 Joint bearing GE35ES 2

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 13
Sparepart list hydraulic cyl 63/32-160
Grapple cyl Farma 0,16
Pos no Art no Number Sparepart Dimension Pcs
1 55401 F42-100202.000 Piston rod 1
2 55402 F42-100201.000 Tube 1
4 55402 M13-100300.001 Front bush 1
5 55403 M13-100300.002 Piston 1
8 55403 Scrape ring AS 32-45-7-10 1
9 55404 Sealing NI300 32-47-10 1
10 55404 Buch DFI 32-35,1-4,0 1
11 55405 Sealing SIMKO 5×2 63-47-29,8 1
13 55405 O-ring 52,2×5,7 1
14 55406 O-ring 32,2-3,0 1
15 55406 Sealing SRA 63-5,1-1,5 1
16 55407 Sealing SRI 32-2,6-1,0 2
19 55407 Lock ring SGH 47 2
20 55408 Lock ring SGA 60 1
21 55408 Lock ring N 72240 1
23 55409 Grease nipple 1/8" 2
24 55409 Joint bearing GE30ES 2

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 14
2.6 ROTATOR FMTR 30
Pos no Art no Sparepart Pcs
Pos no
Art no Sparepart Pcs
1 MTR 30.01 M Stator plate, upper 1 12 51110 Axial Bearing 1
2 MTR 30.02 M Stator plate, lower 1 13 MC6S 12.9 M8x70 Screw 10
3 MTR 31.03 LA Hose guard 1 14 GB-6 TREDO Washer 8
4 MTR 30.007 M Vane 5 15 0101-6 Nipple 6
5 MTR 30.006 Stator frame 1 16 M6S 8,8 M8x30 Screw 2
6 MTR 30.005 Rotator shaft 1 17 8.65ГWasher 2
7 MTR 30.015-02 Pin 2 18 MTR 100.009 Spring 10
8 MTR 30.011 Shim 1 19 835-02 Tap 1
9 TWVA 00500 V-seal 1 20 1.2.C6 Grease nipple 1
10 MTR 30.013 Washer 1 21 OR 116,00x2,50-N70 O-ring 2
11 MT 0205 Nipple 2 22 GHH/R 40/47,5x3,2 Glide ring 2
23 TS 50/60x8 Seal 1

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 15
2.7 TECHNICAL DATA
LOADER C 5,1D
Lifting capacity net, kNm 33
Outreach, m 5,1
Recommended pump capacity, l/min 35-50
Working pressure, bar 180
Lifting power, full reach, kg 400
Revolving moment, kNm 8,8
Turning angle, ° 360
Loader weight, kg 490
Valve HC-D3M (2 joysticks + 3 levers)
GRAPPLE, m
2
0,16
Opening, max, mm 1150
Opening, min, mm 40
Weight, kg 70
ROTATOR MTR 30
Revolving moment, Nm 700
Weight, kg 17

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 16
2.8 WORKING AREA

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 17
3 OPERATING INSTRUCTIONS
3.1 SAFETY
 Read the manual before operating the
loader. Neglecting the instructions can
cause danger to operator and
machine.
 Operator must have sufficient training
for using this machine.
 Do not use the loader until you are
familiar with the controls.
 Before loading works, ensure there is
no one in danger zone.
DANGER ZONE IS 20 METRES!
Operator must have full visibility all over
working area.
The vehicle must be on stable ground
and positioned securely. Support legs
must be used while loading to prevent
the loader tipping over.
Don’t forget to lift the support legs up
before moving to another place.
Use vehicles parking brakes during the
loading.
Do not exceed maximum loading values.
Never leave the boom on UP position
without supervising. Do not use the
loader for personnel lifting.
In installation hoistings take note of
booms slow descending.
When working close to live conductors
observe the special safety distance.
Take special care when lifting a heavy
load from platform and then turning the
loader to the side.
Do not use the loader for hauling.
Do not be under a hanging load.