FORS MW FARMA CT 5,1-8 User manual

This picture shows
CT 6,5–10 D
INSTRUCTION BOOK
FARMA CT 5,1–8
SERVICE AND SPARE PARTS

This picture shows
CT 6,5–10 D
INSTRUCTION BOOK
GRAPPLE LOADER
FARMA C 5,1 D
SERVICE AND SPARE PARTS

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page i
TABLE OF CONTENTS
1INTRODUCTION................................................................................................... 1
2TECHNICAL SPECIFICATION.............................................................................. 2
2.1 CONSTRUCTION OF THE LOADER ........................................................... 2
2.2 FOREST CRANE C 5,1D SPECIFICATION................................................. 3
2.3 HYDRAULIC DISTRIBUTOR HC-D3M7....................................................... 4
2.4 GRAPPLE FARMA 0,16 ............................................................................. 11
2.5 HYDRAULIC CYLINDERS ......................................................................... 12
2.6 ROTATOR FMTR 30 .................................................................................. 14
2.7 TECHNICAL DATA..................................................................................... 16
2.8 WORKING AREA ....................................................................................... 17
3OPERATING INSTRUCTIONS ........................................................................... 18
3.1 SAFETY ..................................................................................................... 18
3.2 PRACTISING.............................................................................................. 20
3.3 INSTRUCTIONS FOR SAFE OPERATION................................................ 21
3.4 DAILY INSPECTIONS................................................................................ 22
3.5 ACTING IN DANGEROUS SITUATION...................................................... 22
3.6 WORKING AT EXTREME CONDITIONS................................................... 26
4MAINTENANCE INSTRUCTIONS....................................................................... 29
4.1 SAFETY ..................................................................................................... 29
4.2 GENERAL.................................................................................................. 31
4.3 CHANGING HYDRAULIC COMPONENTS................................................ 33
4.4 LUBRICATION ........................................................................................... 34

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 1
1 INTRODUCTION
This manual deals with forest crane C 5,1D and
contains all the operating and maintenance
instructions you need for using the loader safely
and correctly.
Even if you are experienced user of this kind of
equipment, read this manual carefully. It contains
information that enables the loader to be used
efficiently and safely.
Regular maintenance is essential for troublefree,
efficient and economical utilization. The loader
delivered testrun and testloaded. The control
valve and hydraulic cylinders are tested
separately. Test operation at the factory is
performed by using universal hydraulic oil (see
lubricating instructions).
It is the operator duty to familiarize and obey all
safety precautions and instructions carefully.

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 2
2 TECHNICAL SPECIFICATION
2.1 CONSTRUCTION OF THE LOADER

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 3
2.2 FOREST CRANE C 5,1D SPECIFICATION
Pos no Art no Number Sparepart Dimension Pcs
9 24701 Nut M 24 3
11 24702 Grease nipple 1/8" 4
17 24703 Rotator MTR-30 1
21 24704 Split pin Ø4×60 5
22 24705 Clamp E 390-42-14 6
27 24706 M13-000000.002-030 Pin 1
36 24707 M13-000030.000-010 Axle bolt 1
37 24708 M13-000000.001 Plane washer 70x25x8 2
38 24709 M13-000000.017-010 Distance ring 2
39 24710 F13-100200.000 Hydraulic cylinder 100/40-400 1
40 24711 M13-130100.000 Turnhouse (body) 1
41 24712 M13-130000.001 Rack 2
42 24713 Spring washer Ø 10 24
43 24714 Bolt M 10×35 Insex 24
44 24715 M13-130000.002 Glide bearing 4
45 24716 Sealing 5×2 80-60-33,8 4
46 24717 M13-130000.005 Piston 4
47 24718 M13-130000.006 Cover ring 1
48 24719 Lock ring SGA 115 1
49 24720 M13-130000.004 Glide bearing 1
50 24721 Adapter G002-04-06 10
51 24722 Seal washer 10
52 24723 F13-000010.000 Valve 1
53 24724 M13-130000.007 Plug 1
54 24725 M13-130200.000 Hydraulic cylinder 90/80-500 turnh 4
55 24726 M13-130000.003 Glide bearing 1
56 24727 O-ring 104,0×5,7 1
57 24728 Bolt M 8×65 2
58 24729 Cover plate E394-12-01 6
59 24730 Clamp E390-42-18 2
60 24731 F13-130004.000 Column 1
61 24732 F13-041000.000 Crane arm 1
62 24733 M13-100200.000 Hydraulic cylinder 90/40-400 1
64 24734 Glide bearing PAP5040P10 4
65 24735 M13-000000.002-040 Pin 2
66 24736 M13-000000.017 Distance ring 6
67 24737 Bolt M 8×40 4
68 24738 M13-000000.002 Pin 1
69 24739 M13-000030.000-050 Axle bolt 1
70 24740 M14-000000.002-020 Pin 1
71 24741 F13-030000.000-010 Crane stick 1
72 24742 M13-000000.023 Plane washer Ø25xØ45x4 2
73 24743 M13-020000.000 Rotator fork 1
74 24744 M13-000000.004-010 Fork bolt 1
75 24745 L24.51-40 H-hose to turnhouse L=650 4
76 24746 L24.51-40 H-hose to turnhouse L=1800 2
77 24747 L24.51-40 H-hose to stick L=5900 2
78 24748 L24.51-40 H-hose to beam L=3170 1
79 24749 L24.51-40 H-hose to beam L=3500 1
80 24750 L24.51-40 H-hose to rotator L=9100 4
81 24751 L24.51-40 H-hose to valve L=1500 2
82 24752 G. 0,16 H-hose to grapple L=500 2

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 4
2.3 HYDRAULIC DISTRIBUTOR HC-D3M7
MODEL HC-D3M/7 12166 12174
Inlet section 13139 13139
First working section 11618 8999
Second working
section 13141 13141
Third working section 2229 2229
Fourth working
section 2229 2229
Fifth working section 2229 2229
Sixth working section 7813 7813
Seventh working
section 13144 13142
Outlet section 11515 11515
Tie rod kit 300130007 300130007
Gasket kit JSP13000251 JSP13000252
Directional control valve HC-D3M7
Pos. Quantity Code Description Dimension
1 1 430104001 Relief valve plugged
2 1 300004001 Plug 1/2'' GAS kit
3 1 3308 Pilot operated pressure
relief valve (175) bar

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 5
Directional control valve HC-D3M7
Pos. Quantity Code Description Dimension
1 1 8999 Anti-Shock valve (130-A) bar
2 1 320230001 Check valve kit
3 1 8999 Anti-Shock valve (130-A) bar
4 1 320703001 Spool return action kit
5 1 5128 Anti-shock valve (175-A) bar
6 1 320230001 Check valve kit
7 1 5128 Anti-shock valve (175-A) bar
8 1 320703001 OR. Vl-6285 P5008 Green 64x3
9 1 412030802 P5008
10 1 423403013 Joystick rubber
11 1 320630001 Joystick control kit

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 6
Directional control valve HC-D3M7
Pos. Quantity Code Description Dimension
1 1 320303001 Handle kit
2 1 320703001 Spool return action kit
3 1 320203001 Check valve kit

Forest Crane C 5,1D
© 2005 FORS MW Ltd www.forsmw.com Page 7
Directional control valve HC-D3M7
Pos. Quantity Code Description Dimension
1 1 320703001 Spool return action kit
2 1 320203001 Check valve kit
3 1 13171 Anti-shock valve (90-A) bar
4 1 320230001 Check valve kit
5 1 5128 Anti-shock valve (175-A) bar
6 1 320703001 Spool return action kit
7 1 412030802 O.R. Vt.6285 P5008 Green 64 x 3
8 1 423403013 Joystick rubber bellows
9 1 320630001 Joystick control kit