Four Seasons Courtyard 99000 User manual

1
ASSEMBLY INSTRUCTIONS
WARNING
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
An LP-cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. If odor continues, keep away from
the appliance and immediately call
your gas supplier or fire department.
WARNING:
USE FACTORY APPROVED
REPLACEMENT PARTS AND
ACCESSORIES ONLY. USE
OF UNAPPROVED PART OR
ACCESSORIES CAN VOID
THE WARRANTY ON THIS
PRODUCTAND RESULT IN
AHAZARDOUS CONDITION.
PLEASE CONTACT US FOR
INFORMATION REGARDING
REPLACEMENT HOSES,
THERMOCOUPLES,
ELECTRODES, IGNITION
MODULES, LAVAROCKS,
LOGS, FIRE ICE, ETC.
WARNING:
Improper installation, adjustment alteration,
service or maintenance can cause injury or
property damage. Read the installation,
operating and maintenance instructions
thoroughly before installing or servicing this
equipment.
FOR USE WITH 20LB (9KG) PROPANE
CYLINDER (NOT SUPPLIED) WITH TYPE 1
CONNECTION. ALSO THE LP REGULATOR
MUST BE SUPPLIED BY THE MANUFACTURER.
CANNOT BE CONVERTED FOR USE WITH
NATURAL GAS-FOR USE WITH PROPANE ONLY.
Jul-1-2017
Installer: Leave these instructions with consumer.
Consumer: Keep these instructions for future reference.
WARNING: For Outdoor Use Only
Thi
s app
li
ance can pro
d
uce car
b
on
monoxide which has no odor.
Using it in an enclosed space can kill
you.
Never use this appliance in an enclosed
space such as a camper, tent, car or
home.
DANGER CARBON MONOXIDE HAZARD
CSA Model 99000
ARV05900

2
TABLE OF CONTENTS
Important Safety Information 3
Important About Propane 4
Specification 4
Parts Identification List 5-6
Installation 7-9
Batteries 10
Lighting Instructions 10
Maintenance 11
Troubleshooting Guide 11
Warranty 12

3
IMPORTANT SAFETY INFORMATION
The installation must conform with local codes or, in the absence of local codes, with the National Fuel
Gas Code, ANSI Z223.1/NFPA 54; International Fuel Gas Code. ; Natural Gas and Propane Installation
Code, CSA B149.1; or Propane Storage and Handling Code, B149.2, as applicable.
The appliance must be isolated from the gas supply piping system by closing its equipment shutoff
valve during any pressure testing of the gas supply system at test pressure equal to or less than 1/2 psi
(3.5kPa).
The appliance area must be kept clear and free from combustible materials, gasoline and other
flammable vapors and liquids.
Do not use this appliance if any part has been under water. Immediately call a qualified service
technician to inspect the appliance and to replace any part of the control system and any gas control
which has been under water.
Children and adults should be alerted to the hazards of high surface temperatures and kept at a
safe distance to avoid burns or clothing ignition.
Young children should be carefully supervised when they are anywhere near the appliance.
Clothing or other flammable material should not be hung from the appliance, or placed on or
near the appliance.
Any screen or guard removed for servicing an appliance must be replaced prior to operating the
appliance.
Installation and repair should be done by a qualified service person. The appliance should be
inspected before use and at least annually by a professional service person. More frequent
cleaning may be required as necessary. It is imperative that the control compartments, burners
and circulating air passageways of the appliance be kept clean.
Do NOT burn solid fuels in this gas fireplace.
Do NOT ignite the burner before pouring all of the burner media (lava rock or fire ice) into the burner
pan. The media must be evenly distributed over the burner.
During initial firing of firepit, please stay away from the firepit for 20 minutes as fire media (lava rock or
fire ice) may pop and hit someone on the face or eyes
Do NOT ignite or use the firepit if the burner media (lava rock or fire ice) are wet. Ensure the burner
media are completely dry before igniting as intense heat could cause the media to crack and pop.
ItisUNSAFEtousethisproductforcooking!
CAUTION: The propane gas pressure regulator provided with this appliance must be used. This
regulator is set for an outlet pressure of 11 inches water column.
This outdoor gas appliance is not intended to be installed in or on recreational vehicles and/or boats.
Before each use of this gas appliance, open the LP (Liquid Propane) Tank Drawer and inspect the LP
Hose. If there is evidence of excessive abrasion or wear, or the hose is cut, it must be replaced prior to
the gas appliance being put into operation. Use only the replacement hose assembly specified in this
manual. Inspect the burner before each use of the appliance. The burner must be replaced prior to the
appliance being put into operation if it is evident that the burner is damaged. Use only the burner listed
in these instructions.
Keep the fuel supply hose away from any heated surfaces.

4
IMPORTANT SAFETY INFORMATION
ABOUT PROPANE (LP) GAS
A self contained LP-gas cylinder for use with this appliance must have a
capacity of 20 lbs. and must be equipped with a Type 1 connector and an OPD
(overfill protection device). See Figure 1.
The LP-gas supply cylinder to be used must be constructed and marked in
accordance with the specification for LP-gas cylinders of the U.S. Department
of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339,
Cylinder, Sphere and Tubes for the Transportation of Dangerous Goods.
The cylinder supply system must be arranged for vapor withdrawal.
The cylinder used must include a collar to protect the cylinder valve.
This appliance shall be used only outdoors in a well-ventilated space and
shall not be used in a building, garage or any other enclosed space.
When this appliance is not in use, the gas must be turned off at the supply
cylinder.
Storage of this appliance indoors is permissible only if the cylinder is
disconnected and removed from the appliance.
Cylinders must be stored outdoors in a well-ventilated area out of the
reach of children .Disconnected cylinders must have threaded valve plugs
tightly installed and must not be stored in a building, garage or any other
enclosed areas.
CSA (Canadian Standards Association) certified to ANSI Z21.97-2014 / CSA
2.41-2014 “ Outdoor Decorative Gas Appliances”. The gas hose is routed
through a “U” bolt to prevent the hose from coming in contact with the burner.
DO NOT remove the hose from the “U” bolt. See Figure 2.
Figure 1 Figure 2
SPECIFICATIONS
INPUT 40,000 Btu/hr 30,000 Btu/hr Low fire
Propane Regulator
Pressure 11 inches water column
Clearances to combustible
surfaces Sides 24in./61cm Top: 72 in. / 183 cm
Regulator hose
pointed down

5
PARTS IDENTIFICATION LIST
PART DESCRIPTION PART# QTY
A CONTROL KNOB FP0245 1
B GAS VALVE FP0307 1
C LP REGULATOR HOSE FP1369 1
D ELECTRODE FP1330 1
E ORIFICE ELBOW FP1385 1
F IGNITION MODULE FP1666 1
G PROPANE ORIFICE FP1283 1
H FIRE ICE SET FP1471 1
I “AAA” BATTERY(1.5V) HW0705 1
J FOOTCAP FC0660 4
K 1/4" X 15 MM BOLT HW0034 2
L 1/4" X 20 MM BOLT HW0036 4
M 1/4" X 30 MM BOLT HW0038 6
N 1/4" X 40 MM BOLT HW0086 4
O Ø6.5x1.0 MM WASHER HW0004 12
P Ø18xØ6.5x1.5 MM
WASHER HW0712 4
Q HEX BOLT DRIVER HW0006 1
R
FIRE PIT TABLETOP FP1997 1

6
S BACK PANEL FP1998 1
T LEFT SIDE PANEL FP1999 1
U RIGHT SIDE PANEL FP2000 1
V DOOR PANEL FP2001 1
X MIDDLE SUPPORT FP2002 1
Y
FIRE PAN/BURNER
ASSEMBLY FP2003 1
Z BURNER COVER FP2004 1

7
INSTALLATION
1. Identify all parts packed in the carton against the parts list. Remove all protective
materials and set parts on a flat, non-abrasive surface.
2. Attach the back panel to side panels by using four 1/4"x40 mm bolts and Ø6.5X1.0 mm
washers as shown in Figure 3.Guide bolts through holes in back panel, into pre-drilled holes
in the side panels. Hand tighten only.
Figure 3
3. Attach the middle support to side panels by using six 1/4"x30 mm bolts and Ø6.5X1.0 mm
washers as shown in Figure 4.Guide bolts through holes in middle support, into pre-drilled
holes in the side panels. Hand tighten only.
Figure 4

8
4.With the help of another person, carefully place the table top onto the firepit base. After
making any necessary adjustments to the alignment of the table top and the assembled
base, use four 1/4"x20 mm bolts and Ø18xØ6.5x1.5 mm washers as shown in Figure
5.Guide the bolts through the holes in the base brackets, into the pre-drilled holes in the
table top. Do not tighten completely.
Figure 5
5. Secure the regulator hose to the middle support by using two 1/4"x15 mm bolts and
Ø6.5X1.0 mm washers as shown in Figure 6. Guide the bolts through the holes in the metal
plate, into the pre-drilled holes in the middle support. Hand tighten only.
Figure 6

9
6. Place gas tank onto the LP support as shown in Figure 7. Connect the regulator as shown
in figure.8a. Turn the black handle clock-wise to tighten. Turn the handle counter clock-wise
to remove. The hose must point down. Check that the valve is turned all the way clockwise
to the "OFF" position.
Figure 7
7. Pour the fire ice into the burner pan completely covering the burner. See Figure 8.
burner pan
Ignition Well
8. Remove the cardboard cover from the ignition well as shown in Figure 9. Remove any fire
ice on top of the ignition well.
Cardboard Cover
9. Open the tank valve. Apply a solution of soapy water to the tank-regulator connection and
to the valve-hose connection to check for leaks as shown in Figure 10. If soap bubbles
continue to form, the connection has a leak. If a leak is found, close the tank valve and
tighten all connections.
NOTE: NEVER USE A FLAME TO CHECK FOR LEAKS.
Figure 8
Checking the tank-regulator
for leaks
Figure 10
Figure 9

10
BATTERIES
Make sure the control knob is in the "OFF" position.
Unscrew the push button cap on the ignition module
located on the control panel to access the battery
compartment. The ignition module requires one Alkaline
AAA size battery (1.5V). The negative (-) end goes in first.
See Figure 11. Dispose of battery safely. May explode or
leak if charged or disposed of in fire. Make sure of the
polarity. Mercury and cadmium free.
LIGHTING INSTRUCTIONS
Warning: If these instructions are not followed exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
1. Make sure the control knob is in the "OFF" position. See Figure 12 Open the tank valve all
theway.
2. Push in the igniter button. You will hear a slight clicking sound. With the igniter button
pushed in, push and turn the control knob to the “ON” position. the fire should light within a
few seconds. Once the flame is lit, release the igniter button and continue to hold the control
knob in for 10 to 15 seconds. Release the control knob. The control knob should pop back
out and then remain lit.
Note: If the fire does not light, turn the knob to the “OFF” position and wait five (5) minutes
before trying again.
3. To turn down the flame, push the control knob in slightly and turn to Medium (medium
or Low (small flame).
4. To shut down the fire pit, turn the control knob to the “OFF” position and turn off the tank
valve.
Figure 15
Figure 11
IGNITER BUTTON CONTROL KNOB
Figure 12

11
MAINTENANCE
The flames should look like those in Figure 13. To clean the
burner, use a soft brush after the burner has cooled completely.
Never use a vacuum cleaner on the burner. It is recommended
that the fire pit be stored indoors during the winter if it will be
subjected to freezing temperatures. The LP cylinder must be
disconnected and removed from the appliance before the
appliance can be stored indoors.
TROUBLESHOOTING GUIDE
PROBLEM CAUSE REMEDY
No Propane Gas at
Burner
Check that gas tank valve is
open. Turn control knob to “ON”
and push control knob in. Make
sure tank has propane gas.
No Spark at Electrode
Check that AAA battery is
installed with negative (-) end
first and has a charge. Check
that the wire is connected to the
ignition module. Check that the
electrode is not cracked or
broken.
Burner won’t light
Lack of oxygen Remove excess fire ice from
around the ignition well.
Thermocouple not in
flame
Check that the tip of the
thermocouple is even with the
top of the ignition well. Remove
any fire ice from the ignition
well.
Thermocouple connection
at the main control valve
is loose
Tighten the thermocouple nut at
the back of the valve.
Burner won’t stay
lit after lighting
No Fire Ice on Burner Cover the burner with fire ice
per the instructions
Figure 13

12
ONE-YEAR LIMITED WARRANTY
What is Covered Under This Warranty?
The item you have purchased is warranted against defects in material and
workmanship for the following parts from the date of purchase for the period of
warranty as outlined below, but only when the unit is installed and operated in
accordance with the instructions in this Owner’s Manual and in compliance
with local building and fire codes:
Limited 1 Year
•Stainless Tube/Plate burner
Limited 90 days
•All remaining parts
How Do I Obtain Warranty Service?
To obtain warranty service, you must contact our customer service center
within the relevant warranty period and provide us with a copy of your dated
register receipt as proof of the purchase date. We reserve the right to request
photographs and/or return of the defective item(s) and/or such other evidence
relating to any claim as we shall reasonably require.
What are the Limitations and Exclusions of this Warranty?
Warranty Limitations:
This warranty is subject to the limitation set forth above. In addition, this
warranty is made to the original purchaser only and is effective only if items are
purchased from one of our authorized dealers. This warranty is not
transferable. For warranty replacements based on warranty claims, we will not
be responsible for charges associated with shipments outside continental
North America at any time or for any reason.
Warranty Exclusions: This warranty is subject to the exclusions set forth above.
In addition, the following are excluded from coverage under this warranty: any
item used for commercial, contract or any other non-residential purpose;
clearance items, display models or items purchased “as is”; freight damage;
items subject to misuse, abuse, neglect or lack of proper care or maintenance
(including without limitation as provided in any “care and maintenance guide”
or similar information we provide); normal wear and tear; damage caused by
acts of nature, acts of force majeure, vandalism, fire or other casualty, or
improper assembly; hardware against corrosion or rusting; purchased or
replacement parts; and all plastic parts. Also excluded are loss of use or time;
inconvenience; money; travel; packaging; or incidental, special or
consequential damages of any kind. Replacement of defective items or parts
as provided herein, or (at our sole discretion) pro rated refund of your purchase
price, shall constitute your sole and exclusive remedy for items which are not
as warranted. In no event shall our responsibility exceed the purchase price of
the item found to be other than as warranted. This warranty is the exclusive
statement of your rights with respect to items you have purchased and
supersedes any other express warranty or statement, written or oral, made in
connection with the purchase and sale of such items. The term ”item” when
used herein in the singular refers to the specific piece found to be defective,
and not to the entire set of which the item is a part.
Some states do not allow exclusion or limitation of incidental or consequential
damage, so that limitation may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights that vary from state to
state.