Franke DC 2200 Operating instructions

Franke FinlandOy
User’sand
Maintenance manual
Rev. 16.05.2005
Serial number ___________________
DC 2200

2
Tableof contents
SAFETYINSTRUCTIONS.......................................................................................................................3
1.0GENERALOF THEDRYINGCABINET............................................................................................4
2.0INSTALLATIONINSTRUCTIONS......................................................................................................4
3.0OPERATIONINSTRUCTION..............................................................................................................5
4.0PROGRAMS.........................................................................................................................................7
5.0PROGRAMMING..................................................................................................................................8
6.0MAINTENANCE...................................................................................................................................9
6.1 PROGRAMMEBUTTONCHECKMODE (ONLYFORCHECKING)....................................................................10
6.2.MALFUNCTIONINDICATIONCODE ER 10..............................................................................................10
7.0TECHNICALSPECIFICATIONS......................................................................................................11
7.1DIMENSIONALDRAWING......................................................................................................................11
7.1.2TECHNICALDATA .............................................................................................................................11
7.2DIMENSIONALDRAWING (PASS-THROUGH MODEL)................................................................................12
7.2.2TECHNICALDATA .............................................................................................................................12
7.3CIRCUITDIAGRAM...............................................................................................................................13
7.3CIRCUITDIAGRAM /JAPANMODELS .....................................................................................................14
7.4SPARE PARTS DRAWING ......................................................................................................................15
7.5SPARE PARTS LIST...............................................................................................................................16
8.0DECLARATIONOF CONFORMITY................................................................................................17
9.0GUARANTEECONDITIONS............................................................................................................18

3
SAFETYINSTRUCTIONS
WARNINGS
Chamber wallsarehot.
The goods and racks arehot tohandle.
Be aware of the 230 Vvoltage.

4
1.0 GENERALOFTHEDRYINGCABINET
DC-2200SINGLEDOOR
DC-2200XDOUBLEDOOR(PASS-THROUGH)
TheDC-2200andDC-2200Xdryingcabinetsaredesignedespeciallyfordryingof
anaesthetic equipmentandhoses,surgicalinstruments,glassware,bowls,dishes,
bottlesetc.
Thechambersizeisdimensionedfor8shelves.Deko-2000washer-disinfector´s
shelvesfitdirectlyontherails andanyDeko´ssprayracksget airblowthrough their
tubes.
Themicro-processorprovidesthepossibilityofhaving aselectionof5different
programmessuitedforvariousitems.
(Seepoint5.0Programming).
2.0INSTALLATIONINSTRUCTIONS
1. Installation
Positionthedryingcabinet. Adjustitverticallyandhorizontallybyadjustingthefour
feet.
Theflapforoutcomingwaterisinthe middleof thebottomofthe drying cabinet (for
possibledripwaterfromthegoods).
2. Electrical installation
Electricalinstallationis semi-fixed.
Installationisallowedtobemadeonlybytheauthorizedprofessionalworkerin
accordancewiththe validdirections.
3. Ventilation
Connectiontotheventilationsystem(drawing)
Distancebetweenthe outletandventilationduct
must beabout100mm.
Donot connecttheductstogether!
Thedoorcanbeeitherleftorright-handed
-removablelowerhinge
-removableaxis of hinge

5
3.0OPERATIONINSTRUCTION
MAIN SWITCH
TEMPERATURE
REMAININGDRYINGTIME
PROGRAMMESELECTION BUTTONS
PROGRAMMINGBUTTONS
CANCELLATIONOFPROGRAMMESTARTWITHIN 5SECS
CYCLERUNNING(YELLOW)
Doorcanbeopenedduringan ongoingdryingcycle-heating
will stop.
MALFUNCTION (FLASHINGRED SIGNAL)
TurnthemainswitchtoO-positionandthereafterbackto
position I again.Start anewprogramme. Incaseof further
malfunctioncallformaintenance.
CYCLECOMPLETED (GREEN)
Doormustbeclosedtheindicatortocomeon.
CONTROLPANEL

6
HOWTOUSE DRYINGCABINET
1.TURN MAIN SWITCH TOPOSITIONI.
2.OPEN DOORAND PLACEGOODSIN.
AN-hosecassettesintotherails atthetopinfront.
CLOSEDOOR.
3.SELECTPROGRAM1-5.
Startprogrambypushing theprogrambutton.Yellowindicatorwillcomeon.
PROG indicatorshowstheremainingdryingtime.Thedoorcanbeopened
duringacycle, butheatingwillbeinterrupted.Bypushingthebutton +during
thecyclePROG indicatorshowstheprogramgoingonP1...P5.
4.GREEN SIGNAL-PROGRAMCOMPLETED, THEDOOR CAN BE
OPENED
Indicatorlightsuponlywhenthedooris closed.
NOTE!CHAMBER WALLSAREHOT!
5.WHEN THECABINETISNOTBEINGUSEDPLEASE SWITCH OFF
BYTHEMAIN SWITCH.
Inpass-throughmodels (withdoubledoors)yellowsignallightsat"clean
side"duringthecycle.Whenthecycleendsyellowsignalat"cleanside"
switchestogreenand at"uncleanside"bothyellowandgreenarelitatthe
sametime.Afteropeningthedoorat"cleanside"theyellowindicator
switchesoff andat "uncleanside"onlythegreenlight is on.

7
4.0PROGRAMS
Prog.
no SPECIFICATION SYMBOL ADJUSTMENT RATE
1. Fan F 1
TemperatureC 85 0C
Time t 30min
2. Fan F 1
TemperatureC 85 0C
Time t 35min
3. Fan F 1
TemperatureC 85 0C
Time t 40min
4. Empty (canbeprogrammed)
5. Empty (canbeprogrammed)
Adjustments
Specification Symbol Rate Note
Fan F 1 onespeed
Temperature C 20-90 0C
Time t 10-99min
or-- allthe time

8
5.0PROGRAMMING
1.Pressbuttons 0and 3for5sec’s.Releasebutton3first andthen
button0. F/I appearsondisplay.
2.Select theprogrambuttontobereprogrammed.
3.Select fanspeed bybuttons +and -: 1(onlyonespeedavailable),
(if0selected,thefunctionof buttonignored)Confirmsettingsby
pressing thebutton 0.
TemperatureselectionC.
Whenselectingthedryingtemperature(range20-90 0C)usebuttons
+and -,andconfirmbypressingthe 0.(Seepicture; program1,
55 0C)
Dryingtimeselectiont.
Whenselectingthedryingtime(range10-99min)usebuttons
+and -.Confirmsettingbypressingthe button 0.(Seepicture;
program1,10min)
4.Afterrestoring thelastprogramphaseyoucanstarttoprogram
anyprogrambuttonyouwant.
Pressthebutton 0togetintooperatingmodeandtemperaturewill
appearon display.
** Errorontheprogrammingprocedure:
Switchoff themainpowerandstarttheprogrammingfromthe
beginning(orrestoretheprogramtobe changedby0buttonand
reprogramthebutton.)
F
I
C
5
I
5
F
I
I
t
0
I
I

9
6.0MAINTENANCE
CAUTION !! NOWATER ALLOWED ON THETOPOFTHEDRYING
CABINET.
1. Daily
Usenon-aggressivewashing agentandsoft washcloth, forflushingusewetwash
cloth,wipeanddry.
2. Airfilter
Cleaningintervalinnormaluse3months.
Powerconnectionplugmust bedisconnectedbeforecleaningorreplacingtheair
filter. (Turnthemainswitchtoposition0).
Unscrewthesafetyscrewfromtheseparatefrontplateonthecontrolpanelandtake
off theairfilters(2pcs)ontherails of thefront plate. Seethedrawingonthepage8.
Washtheairfilterswithpurewater.Usenon-aggressiveagent whennecessary.
Cleanedairfilteroperatesasanewone.
Iftheairfilteris damagedordoesnot workproperlyafterwashing-replacetheair
filterwithanewone.
Wheninstallingtheairfiltersbackontothe rails checkthedirection oftheairflow
(arrowpointingdownwards).Wetairfilterwilldryduringthedryingcycle.
Put therailsintothechamberandtightenthefront platebacktothecontrolpanelby
thelockingscrew.
Bottomflapcan beopened
forcleaningifnecessary
Airfilters
canbetaken
offforcleaningand
replacing
Safetyscrew

10
6.1programmebutton checkmode(onlyforchecking)
1. Pressbuttons 0, -and +simultaneouslyfor5sec’s. 88/88appearson
display.
2. Presstheprogrambuttontobechecked. Ondisplayyoucansee
(whenbutton4pressede.g.)
4F/1=subdisplay
4=button4(1-5)
F=fan
1=speed
Pressbutton+
4C/60appearsondisplay
4=button4
C =temperature
60=selectedtemperature(range20-90 0C)
Pressbutton+
4t/30appearsondisplay
4=button4
t =dryingtime
30=selectedtime(range10-99 min)
Pressbutton+until 88/88appears. Nowyou cancheckthe programbutton
youwant.When, forexample,2F/0appearsthereisno programrestored.
3. Aftertheprogramecheckingyoucanstart operatingmodebyswitching
off andonthe mainpowerandthedryingcabinet isreadytouse.
6.2. Malfunction indication codeEr 10
Ifafault occursall thedrying cabinetfunctionswillstopandon thedigitaldisplay
panelwillshowEr+no. and alsoaredsignallampwillflashonthepanel.
Thesystemcanbereset byswitchingthecabinetmainspowerswitchoffandon
again. CALL FORAN ENGINEER.
ErNo Fault Reason/ Actionrequired
Er10 Overheatingprotectorhasgone off
position. Findthereasonwhythishappened -doesthefanrotate
Er4
or
Er5
Temperaturesensorin the drying
chamberdoesnotfunction. Checktheconnections;change the temperaturesensor
8
8
8
8
F
I
4
C
0
4
6
t
0
4
3
8
8
8
8

11
7.0TECHNICALSPECIFICATIONS
7.1Dimensional drawing
7.1.2Technicaldata
1. Common forall:
Voltage 230V/400V, 3-phase, 50HzExhaust air100m3/h
Powerrating 5,6kW(heating5,2kW)Numberof hoses12pcs
Fuses16AWeight165kg
2.
Voltage 230V, singlephase,50Hz
Powerrating 3,6kW(heating3,3kW)
Fuses16A
3.
Voltage 200V, 3-phase,60 HzJapan
Powerrating 4kW
Fuses20A
Electricline3.5m

12
7.2Dimensional drawing(pass-through model)
7.2.2Technicaldata
1. Common forall:
Voltage 230V/400V, 3-phase, 50HzExhaust air100m3/h
Powerrating 5,6kW(heating4,8kW)Numberof hoses12pcs
Fuses16AWeight165kg
2.
Voltage 230V, singlephase,50Hz
Powerrating 3,6kW(heating3,3kW)
Fuses16A
3.
Voltage 200V, 3-phase,60 HzJapan
Powerrating 4kW
Fuses20A
Electric line3.5m

13
7.3Circuitdiagram
Output Input
1.Ventilatorpower1 5. Commonforallincoming
5.Heatingcontactor 6. Front door
20.Yellowinoperationindicatorbycleanside
(pass-throughmodel) 7. Backdoor(pass-throughmodel)
21. Greencyclecompletedindicatorbyclean
side(pass-throughmodel) 15.Pass-throughmodelidentifier
24. 12VDC minusterminal 16.Thermalsensorinchamber
17.Thermalsensorinchamber
L1
-
3
Phaseadvance
HE
Heatingelements
MS Mainswitch2x2400W
T1 Transformer12V C1 Contactor
Fan Ventilator F1 Fuse125mA(T)
KCapacitor6µF,400VF2 Fuse2A(F)
OT Overheating protector

14
7.3Circuitdiagram/ Japanmodels
Output Input
1.Ventilatorpower1 5. Commonforallincoming
5.Heatingcontactor 6. Front door
20.Yellowinoperationindicatorbycleanside
(pass-throughmodel) 7. Backdoor(pass-throughmodel)
21. Greencyclecompletedindicatorbyclean
side(pass-throughmodel) 15.Pass-throughmodelidentifier
24. 12VDC minusterminal 16.Thermalsensorinchamber
17.Thermalsensorinchamber
L1
-
3
Phaseadvance
HE
Heatingelements
MS Mainswitch2x2000W
T1 Transformer12V C1 Contactor
Fan Ventilator F1 Fuse315mA(T)
KCapacitor6µF,400VF2 Fuse4A(F) (2pcs)
OT Overheatingprotector

15
7.4SparePartsDrawing
ELECTRICS

16
7.5SparePartsList
No. Code Description NOTE
1. N23664A Lock
2. N23546 Siliconsealing
3. N22715A Fan G2E160-AD01-21,230VAC
4. N23485 Airfilter, 2pcs
5. N22763 Heatingelement 220 V1630/750W,2pcs
Heatingelement 200 V2x2000WonlyinJapan
6. N22467 Microswitch1066776
7. N22514 Mainswitch16APR12
8. N22415A Processcard
9. N22844 Flatcable70cm
10. N22416A Relaycard
11. N22680 Transformer230V/12V0.5A/12V0.5A
12. N22618A Contactor
14. N22712 Overheatingtrip16 A/250VT150, 2pcs
(automaticresetwhenswitched off)
16. N28009 Filter
17. N22670 Fuse5x202A(F)
N22671 Fuse5x204A(F)(2pcs) onlyinJapan
18. N23703 Fuse5x20125mA(T)
N22646 Fuse5x20315mA(T) onlyinJapan
19. N22710 TemperaturesensorPTC 90o
21. N23327 AdjustablefootM24, 4pcs
22. N22614 Signallamp12V Doubledoormodels
23. N22801 Lens,green -“-
24. N22800 Lens,orange -“-

17
8.0 DECLARATIONOFCONFORMITY
Manufacturer:FRANKE FINLAND OY
Address:Vartiokuja1,76850Naarajärvi,FINLAND
Herebydeclaresthat:DC-2200
complieswiththefollowingDirectives:
-MachineryDirective(89/392/EEC, 91/368/EEC,93/44/EEC)
-Lowvoltage Directive(73/23/EEC)
-EMCDirective(89/336/EEC, 92/31/EEC)
andthat thefollowingharmonizedstandardshavebeenapplied:
-EN 50081-1Electromagnetic compatibility. Generic emissionstandard
-EN 50082-1Electromagnetic compatibility. Generic immunitystandard
(Signature)
AnteroAsikainen,Managing Director

18
9.0GUARANTEE CONDITIONS
DearDekoCustomer,
The Dekomachinesaremanufacturedwithgreatcare,priortodeliverytheymust pass
anextensivequalitycontrol. If yourmachineshowsanymaterial ormanufacturingdefect,
youwillhavealegitimateclaimagainstthecompanyfromwhichyouboughtyourDeko
machine.
Inaddition,weassumethewarrantyfornewmachinesasfollows:
1. Within thewarrantyperiodweshallrepairanyfaultswithyourDekomachine, freeof
charge,ifcausedbyamaterialormanufacturingdefect. Replaced defectiveparts
will bereturnedtous.
2. Shouldadefectoccurin yourDekomachinesstandardaccessories(delivery)
included withinthewarrantyperiodof 12monthsmax. 18monthsfrom
manufacturingdate,pleaseinformthe companyfromwhichyourbought your
machine, orthe responsibleDekosalesbranch.
3. Thewarrantyperiodstartswiththe deliveryof thenewDekomachinetothe
enduser.
Observanceofthe warrantyperiod isestablishedbypresentationofthefulfilled
warrantycard.
4. Faultymachinesarerepairedfreeofchargeatourdiscretion.Replacedpartswill
becomeourproperty.
5. Repairworkatthe installationlocation,withinthe12monthsfromthedateof
deliveryweshallcarryout thewarrantyworkwithout charging fortransportandtravel
costs.Atalaterdate,thesewillhavetobereimbursed.
6. Awarrantyclaimisnotvalid fordefectscaused bytamperingorrepairworkcarried
outbyunauthorizedpersons. Thisalsoappliestothe fittingofadditional
accessories,whichwerenotdesignedforourmachines.
7. Ifamachine,whichhasbeenrepairedwithinthewarrantyperiod,developsthesame
fault within 3monthsaftertherepair, thefaultwillberepaired freeofcharge,if the
causeforthisdefectisinexpertrepairwork,oramaterialormanufacturingdefectof
the replacedspareparts,orofthereplacedmachine. Otherwisethewarrantyperiod
will not be extendedbywarrantywork.
8. Additional ordifferent claims,especiallythosefordamagescaused outsidethe
machine areinvalid,unless aliabilityisenforcedbylaw.
If you call,werequirethefollowinginformationfromyou:
-typeofmachine anditsserial number
-dateofpurchase(see invoice/receipt )
-typeofdefect/ description
-yourcompleteaddress
-timewhenyoucan becontacted

19
Franke Finland Oy
Guaranteecertificate
Model: Serialnumber:
Installed&commissioned:
Theguarantee isvalid for1yearafterinstallation andcommissioning.
Installer:
Inspections: Inspector/ Date
Leakagetest
Test drive
Electricaltest
Washingpressuretest
Generalinspection
ThisproductcomplieswiththeMedical DeviceDirective
Thisproductisequippedwith CE-mark
FrankeFinlandOy
NaarajärviFactory
76850Naarajärvi
FINLAND
Phone[phone]
Fax[phone]