Franklin Electric INLINE 1100 SPECPAK User manual

INLINE 1100 SPECPAK
Owner's Manual
Meets the Requirements of
NSF/ANSI 372

3
TABLE OF CONTENTS
Specifications ........................................................................................4
Installing the Unit.....................................................................................5
Unit Operation .......................................................................................8
Troubleshooting ......................................................................................11
Replacement Parts...................................................................................16
Wiring Diagram ..................................................................................... 18

4
SPECIFICATIONS
Duplex
B
E
A
F
Duplex
A
F
B
E
Triplex
A
F
B
E
Quad
A
F
B
E
Side View
D
G
C
H
Description Order # Model # Width
A
Manifold
Distance
B
Depth
C
Overall
Height
D
Site
Connection
E
Tank
Capacity
F
Discharge
Circuit
G
Suction
Circuit
H
#
Pumps
Max
Flow
GPM
Max
Boost
PSI Volts Max
Amps
Simplex 574705900 1IL-2301414-T1S 12-1/8" 32-1/2" 14-1/2" 47-1/4" 1-1/2" FNPT 2.0 Gal NA NA 1 40 60 230 V 12.0
Duplex - with
alternator 574705901 2IL-23033-G1S 32-1/8" 44-3/16" 14-1/2" 64-1/2" 3" Groove 4.8 Gal 13.41" 8.25" 2 80 60 230 V 26.5
Duplex - with CP and
pressure transducer 574705902 2IL-23033-G1T 32-1/8" 44-3/16" 14-1/2" 64-1/2" 3" Groove 4.8 Gal 13.41" 8.25" 2 80 60 230 V 26.5
Triplex - with CP and
pressure transducer 574705903 3IL-23033-G1T 42-1/8" 44-3/16" 14-1/2" 68-1/2" 3" Groove 4.8 Gal 13.41" 8.25" 3 120 60 230 V 38.5
Quad - with CP and
pressure transducer 574705904 4IL-23033-G1T 51-1/8" 44-3/16" 14-1/2" 68-1/2" 3" Groove 4.8 Gal 13.41" 8.25" 4 160 60 230 V 50.5
Typical Site Plumbing Configuration
SUCTION/
LOW PRESSURE WATER
DISCHARGE/
HIGH PRESSURE WATER
OPTIONAL BYPASS LEG
CUSTOMER SUPPLIED
RELIEF VALVE
SYSTEM CONNECTION
TO PACKAGE (GROOVED
COUPLING REQUIRED)
SYSTEM CONNECTION
TO PACKAGE (GROOVED
COUPLING REQUIRED)
Simplex
A
B
D
F

5
INSTALLING THE UNIT
1. Inspecting the Supplied Equipment
The package includes the following items:
CRATE #1
a. The pre assembled Base Module two pump package with piping, pumps, wire whips, check valves, isolation valves, suction and discharge
headers, instrumentation, integral mounting frame, and drain valves. Two additional grooved connections are included to connect the
extension header with the Triplex package
b. A pre assembled Discharge Header End Cap with bladder tank and spare 1-1/4” port for use in air purging or installation of relief valve (not included)
c. A Suction Header End Cap
d. Control panel – wrapped separately to protect the electronics.
e. Accessories kit which includes (2) 3” Victaulic flex couplings, a 1-1/4” 304 stainless hex plug, and control mounting hardware.
CRATE #2 (QUAD PACKAGES ONLY)
a. QUAD UNITS – A pre assembled Two Pump Extension Module Package with piping, pumps, wire whips, check valves, isolation valves, suction
and discharge headers, instrumentation, integral mounting frame, and drain valves.
b. Accessory kit which includes (4) 3” Victaulic flex couplings for connecting the Base Module with the Extension Module and control mounting
hardware.
2. Location Selection and Mounting
The pump pack is heavy and may require additional technicians to support and move the unit during installation.
Use extreme caution in selecting an appropriate vertical surface to mount the unit and consult with a structural
professional to verify that the selected wall can safely support the weight of the unit.
Identify a suitable wall location for mounting the package. The Base Module and Extension Modules were designed to be hung on either framed or
brick/block walls which can accommodate a 500 pound hanging load. The frames have keyways to allow the package to be hung on lag screws. The
Base Module and Two Pump Extension Modules must each be hung on 8 screws with an upper and lower screw on both the left and right sides of each
manifold. The One Pump Extension Module requires 4 screws (an upper and lower required for each manifold). If the site has a dierent wall assembly
than either of those two or if you are unsure about the load capabilities of the wall, consult a building professional for help in mounting this package.
Drill pilot holes for the screw locations, and install the lag screws leaving approximately ¼” space between the screw head and the wall as shown in
Figure 1. See Figure 2 for lag screw pilot hole locations.
Figure 1
WARNING

6
Once the pilot holes have been drilled and the lag screws have been installed as per Figure 1, lift the Base Module unit and hang the unit on the lag
screws. Tighten the screws fully to secure the unit.
For installing a TRIPLEX or QUAD package, mount the Base Module Package first. The Extension Module is designed to be installed to the left of the Base
Module Package. Place a 3” Victaulic flex coupling on the left end of the Base Module manifolds, drill pilot holes for the screw locations supporting the
Extension Module, and install the lag screws leaving approximately ¼” space between the screw head and the wall. Lift the Extension Module onto the
screws and then link the manifolds by tightening down the Vic coupling. Once the manifolds are attached, tighten down all of the lag screws.
2. Header End Cap Installation
1. Discharge End Cap Header – This end cap piece is equipped with the bladder tank and a 1-1/4” open threaded port and is configured for
installation on the left end of the discharge header. If the end cap is to be installed on the right end, the bladder tank can be easily moved to
the open 1-1/4” port. Attach the Discharge End Cap Header to the discharge header using a 3” Victaulic flex coupling.
2. Suction End Cap – Attach this end cap to the opposite side of the suction header from the incoming site water connection using a 3” Victaulic flex coupling.
Figure 2
36.13 in QUAD ONLY
25.13 in TRIPLEX ONLY
24.13 in QUAD ONLY
16.00 in
4.00 in
3.20 in
2.70 in
40.98 in
46.89 in
DISCHARGE HEADER
CONNECTION POINT TO
SYSTEM PIPING
(REFERENCE POINT FOR LAG
BOLT LOCATIONS)
DRILLING LOCATION
FOR LAG BOLTS
(8 FOR DUPLEX, 12 FOR
TRIPLEX, 16 FOR QUAD)
LAG BOLT PILOT HOLE DRILLING LOCATIONS

7
3. Mount and Install the Control Panel
Unpack the control panel and place the panel on the upper base module discharge header such that the mounting studs on the upper header can pass
through the holes located on the bottom of the control panel. Using the hardware found in the accessory kit (remove Hardware Bag #2), place washer,
then lock washer and nut on each stud and tighten each nut down firmly.
Each pump comes equipped with a pre wired electrical whip. At the end of the electrical whip is a quick connection fitting which will be attached to a mating
piece located on the left side edge of the panel. The connections and the electrical whips are marked with the pump they are associated with. For each pump
whip, open the dust cover protecting the panel side connection, plug in the whip and close the cam lock on the panel side connection (see Figure 3).
Finally, connect the pressure transducer cable (extends from the panel and has a package fitting at the end) to the transducer via the snap fitting.
4. Connect Site Power to the Control Panel
The control panel contains two (2) hot leads, L1 & L2 for 230VAC, 60 Hz electric supply. Failure to properly wire the
unit and changing the wiring of the unit can result in serious bodily harm, death and major equipment damage.
The electrical system consists of the control panel, pumps, and pressure transducer. The control panel consists of an HMI, PLC, and electrical
components, such as fuse protections, panel and motor disconnects, and system wiring.
The control panel must be provided a 230VAC, 1P dedicated circuit feed. Any circuit that is shared for other systems could cause potential issues with
the power of this system. This wiring should be completed by a certified electrician.
Bring 230VAC wiring and a ground wire to the control panel. Pass through the appropriate hole on the right side of the panel. L1 and L2 are terminated
directly to the disconnect switch shown in Figure 4 and G is connected to the grounding stud on the back panel.
Figure 3
Figure 4
L1
Site power connections to
remote disconnect switch
To grounding stud
on back panel
L2 G
WARNING

8
5. Site Piping to the Package
Do not over tighten piping connections on the fittings used to connect the site plumbing to each header as this could
damage the equipment and/or headers.
As mentioned earlier, the site water (suction and discharge) can be connected to either end of the suction and discharge manifolds.
User installed isolation valves are required near the inlet and outlet to the packaged assembly. This will allow the user to isolate the entire package
from the site plumbing network which can be helpful in simulating the dierent site demand loads during start up and also to prevent draining of the
discharge piping during times of major maintenance to the unit.
The pressure tank supplied on the package is sized to allow adequate pressure sensing for smooth pump operation. It is not meant to be a buer tank
and in cases where sudden large demand swings occur, an external pressure tank may be needed to minimize any drops in pressure on the discharge
side of the pump package.
Finally, install an appropriately sized pressure relief valve sized discharge piping from the pressure relief valve to an appropriate drain with the pipe
sized for the max pump outlet at the relief valve discharge pressure. A 1-1/4” NPT female connection is provided on Discharge Header End Cap for
installing the relief valve. If the relief valve is placed in a dierent area in the system, this connection will need to be closed using the 1-1/4” plug
provided in the Accessory Kit.
UNIT OPERATION
1. How the System Works
The pump system is controlled by a pressure control loop. When the measured pressure is below the user setpoint, the control panel will enable pump
operations based on set up selections made by the user in the control program.
2. Turning the Unit On
Once site power has been provided to the control panel and those feeds are live, there will be energized electrical
lines in the control panel up to the remote disconnect terminals even when the panel’s remote disconnect switch is
o. Always de-energize the site power feeding the control panel when opening the panel otherwise an electrical
shock hazard will still exist which can cause serious injury, death and major property damage.
Prior to turning the unit on, the following should be checked.
a. The electrical incoming voltage should be verified that it meets the electrical requirements and that an adequate ground connection exists.
b. The overall system should be inspected to verify no damage was found during shipment or installation.
c. After plumbing the system, pressurize the booster system Suction Header with site water. To remove any trapped air in the package, start with
the pump isolation valves closed on all but one pump. Air can be vented by loosening the 1-1/4” plug located on the Discharge Header End Cap
or, if a relief valve is installed there, by lifting the relief valve poppet. After venting, close an isolation valve on the first pump, open both
isolation valves on the next pump to be vented, and repeat the air venting process. Continue venting air in this manner until all pumps have
been vented. After the air has been removed from all pumps, tighten the plug.
d. If there are any water leaks, isolate the location and tighten the connections. If the leaks are at the threaded connections in the pump piping
circuits, tighten down each fitting in the other pump piping circuits by an equal amount to ensure that the suction and discharge manifolds are
maintained at a uniform distance.
e. Engage the fused disconnections for each pump, close the control panel door and turn the remote disconnect to the 1 (or ON) position.
3. System Control
When the control panel is powered up by turning the electrical disconnect on, the PLC panel will turn on and display the SYSTEM screen. The screen
name is shown in the upper right corner of this screen.
An overall On/O selection switch is shown on the right side of the SYSTEM screen as shown in Figure 5. Touching the green light will activate the
system and allow it to operate while touching the red light will stop the system operation. The light associated with the current selection will be
illuminated to show which state the system is currently in.
CAUTION
WARNING

9
PUMP ICONS: Icons for each of the pumps as well as the pump numbers are also shown on the System Screen. The currently designated lead pump has
a blue background field behind the Pump # label and the lag pump labels have a white background with green border.
The pump icons will change color depending on their current operating status. If the pump is not available for operation the icon will remain with a solid red
color, if it is a solid green color it is available for operation but not currently in use. A green and red flashing icon means the pump is in operation.
MAKE P1/P2/P3 AVAILABLE: Colored buttons above the pump icons allow the user to enable the pump to be placed in operation. When the button is RED
the pump will be placed in an oine status, when it is GREEN, it will be permitted to run when the operating conditions permit. The only exception to this
is when the pumps are in Commissioning Mode (discussed later). In this Mode, and when the pump is MADE AVAILABLE, a START/STOP button appears under
the pump. This redundant feature is provided to facilitate the starting and stopping of pumps during startup and maintenance activities.
PRESSURE: The current pressure reading in the discharge manifold is displayed under the PRESS PV tag. Adjacent to this field is the PRESS SP reading.
Users can update the selection (limited to 0-100 PSI) by pressing the button below the PRESS SP label.
MODBUS: An optional card can be provided with the controller which has a Modbus connection port. Users can use this port to remotely operate the
controller. To enable this, the MODBUS button can be selected. A red background to the MODBUS field indicates the controller is in local control while a
GREEN background indicates the unit is operated remotely.
PUMP COUNTER: A time counter provided below each pump icon indicates the number of days a pump has been in active operation (running and
not just available for operation). These timers can be reset for one or more of the pumps by pressing the RESET PUMP COUNTER and following the
subsequent instructions on the reset pump timer page.
SETUP: Users press this button to jump to SETUP PAGE 1 where the mode of operation is selected for the unit.
The system has three main operation methods, Commissioning Mode (where pumps can be started and stopped individually for startup/maintenance
purposes), Multipump Mode (all pumps running in parallel) or Active/Idle Mode (where a lead pump will run as the primary pump and lag pumps are
brought online as needed to meet the setpoint). Additionally, there are 3 dierent means of rotating the lead pump role in Active/Idle Mode.
The User can select whether to run the pumps in parallel (Multipump Mode) by pressing the button in the upper right corner labeled PRESS FOR
DUPLEX/TRIPLEX/QUAD MODE. The text field to the left of this button indicates whether the system is in Commissioning or Active/Idle Mode (where it
will display SINGLE PUMP OPTION SELECTED) Multipump Mode (where it will display DUPLEX/TRIPLEX/QUAD OPTION SELECTED).
When displaying SINGLE PUMP OPTION SELECTED, the user has additional choices presented on how to set up the pump operation. These choices are
shown in Figure 6 and are explained on the next page.
Figure 5
Figure 6

10
COMMISSIONING MODE: Pressing button to the right of the choice menu and selecting “1” will set the system to operate in this mode. As described
previously, this will enable the user, on the SYSTEM SCREEN, to toggle pumps ON and OFF to support startup or maintenance activities. The system will
also default to this mode when only 1 pump is selected as AVAILABLE.
MANUAL MODE: In this mode, the system will recognize a LEAD pump as well as LAG pumps (in the case of the Triplex and Quad system there will
be LAG 1, LAG 2, and/or LAG 3 pumps). The LEAD pump will always operate first to try and achieve the pressure setpoint. A Pressure Dierential from
Setpoint is set by the user (on SETUP PAGE 2) for each lag pump. If the Pressure Value read by the transducer drops below the Pressure Setpoint MINUS
the LEAG/LAG Pump 1 Pressure Dierential from Setpoint value, the LAG 1 Pump will turn on. In like turn the other lag pumps will turn on if the Pressure
Value drops below their trigger points. The lag pumps will continue to operate until the Pressure Value reaches setpoint. After the system has operated
for 10 seconds at the Pressure Setpoint, the lag pumps will turn o. When operating in MANUAL MODE, the user can switch the lead pump (as well as
LAG 1, LAG2, and LAG3) by pressing the SWITCH ACTIVE/IDLE pump button located on the SYSTEM PAGE. Note this switching button is only shown when
the system is in this mode of operation.
TIME BASED MODE: This mode is similar to the MANUAL MODEL except that the lead pump (and lag pumps) will rotate once a day at the time selected
by the user. The user is prompted to input this trigger time when selecting this mode.
DAY/TIME MODE: This mode is similar to the TIME BASED MODE except that it allows the user to designate which days of the week (SUN through SAT)
and time of day the change will occur. These choices are presented when selecting this mode,
While in this SETUP PAGE 1, the user can also select how much time the previous LEAD pump stays on when the lead pump has now rotated to next
pump in line. This selection can be made by pressing the time button immediately to the left of the PUMP SHUTDOWN TIMER label. This timer will
enable for a smooth transfer between the lead pumps immediately following a rotation.
The user can return to the SYSTEM screen by pressing the SYSTEM button located at the lower right side of the screen or they can go to SETUP PAGE 2 Screen.
SETUP PAGE 2 screen is shown in Figure 7 and contains a number of dierent pressure control inputs for the user to select. Each is mentioned below:
PRESSURE SENSOR 20 MA - The unit is shipped with a 4-20 MA/0-150 PSI pressure transducer. If a user elects to install a 4-20 MA transducer with a
dierent pressure range then the upper end of that range needs to be identified here. For example, with a 4-20 MA/0-200 PSI transducer the user
would enter a 200 PSI value in this field.
LEAD/LAG PUMP 1 PRESSURE DIFFERENTIAL FROM SP - LAG 1 pump will turn on when the Pressure Value goes below the Pressure Setpoint MINUS this value.
LEAD/LAG PUMP 2 PRESSURE DIFFERENTIAL FROM SP - LAG 2 (in TRIPLEX and QUAD models) pump will turn on when the Pressure Value goes below the
Pressure Setpoint MINUS this value. This controller will require this value to be equal to or greater than the LEAD/LAG PUMP 1 DIFFERENTIAL.
LEAD/LAG PUMP 3 PRESSURE DIFFERENTIAL FROM SP - LAG 3 (in QUAD models) pump will turn on when the Pressure Value goes below the Pressure
Setpoint MINUS this value. This controller will require this value to be equal to or greater than the LEAD/LAG PUMP 2 DIFFERENTIAL.
TIME DELAY BAD SENSOR SYSTEM SHUTDOWN – The system will shut down when the pressure transducer signal reads less than 4 MA. One reason this
value can occur is if there is a failure in the sensor or sensor cabling. To limit the possibility of over pressurization, the control will shut down the pumps
in this instance. To prevent nuisance shutdowns when there is a calibration issue with the transducer, the user can select a time period for the pumps
to continue operating when this condition occurs. The user is limited to a time selection between 0 – 10 seconds.
MODBUS REMOTE WRITE: For convenience, the user can select the MODBUS remote operation here on this screen and it operates in the same manner as
if the selection were made on the SYSTEM SCREEN.
Figure 7

11
The user can return to the SETUP PAGE 1 screen by pressing the SETUP PAGE 1 button located at the lower right side of the screen or they can go to SETUP PAGE 3 Screen.
SETUP PAGE 3 screen is shown in Figure 8. On this screen the user can select inputs to facilitate pump shut o when the water use load is removed.
PUMP BOOST PRESSURE DIFFERENTIAL – this input defines the pressure level above setpoint the pumps will drive to ensure smooth pump shutdown.
PUMP BOOST TIMER – this defines the time interval between shutdown and startup which defines potential hunting for shutdown.
PUMP BOOST CYCLE COUNTER – the pump will count the number of times the PUMP BOOST TIMER has been exceeded and when it reaches this value the
pressure setpoint will be temporarily increased by the PUMP BOOST PRESSURE DIFFERENTIAL.
The user can return to the SETUP PAGE 2 screen by pressing the SETUP PAGE 2 button located at the lower right side of the screen or they can go to the SYSTEM SCREEN.
TROUBLESHOOTING
Reminder! Use this troubleshooting guide in conjunction with the Franklin Electric Inline Constant Pressure Owner’s Manual to help with resolving
operational issues with the package/pumps.
Figure 8
Fault Possible Causes Corrective Action
PLC Screen Does Not Turn On
Site power to the control panel may be interrupted
Main control panel disconnect may be in the OFF (0) position
The main fuses may be blown
The fuses for the PLC may be blown
PLC may be malfunctioning
Verify that site power is live to the panel
Turn control panel disconnect to the ON (1) position
Check fuses and replace if necessary
Check fuses and replace if necessary
Replace PLC
Pump Does Not Turn On
If the GREEN power light for the pump IS NOT ON:
Site power to the control panel may be interrupted
Main control panel disconnect may be in the OFF (0) position
The pump power disconnect may be in the OFF position
The main control panel fuses may be blown
The fuses for the pump may be blown
PLC may be malfunctioning
If the Green power light for the pump IS ON:
Pressure setpoint may be met and there is no current demand
The enable signal wiring from the controller to the pump
may be damaged.
Verify that site power is live to the panel
Turn control panel disconnect to the ON (1) position
Turn the pump disconnects to the on position
Check fuses and replace if necessary
Check fuses and replace if necessary
Replace PLC
No action required
Check continuity and if bad replace electrical whip

12
Fault Possible Causes Corrective Action
Noise in the Discharge Header When Pumps are Operating Air pocket in the discharge header Remove the air in the manner described in the set up instructions.
Leaking Connections Fittings and/or threaded
connections may be loose
Retighten fittings. When tightening any of the fittings in any one pump circuit, the
corresponding fittings in the other circuits must be tightened by an equal number
of turns. This ensures that the spacing within the pump circuits remains equal.
If tightening does not stop the leak then use the controller to make that pump
unavailable, isolate the pump, completely loosen the fitting, clean the threads
and then retighten. Return the pump to active status.
Setup Page 1 - Pump Lead/Lag vs. Parallel Operation Selection, Lead Pump Rotation Options
SETUP
SETUP PAGE 2
Quaplex Pump Option Selected Press for Single Pump
Active/Idle Mode Selection: 1=Commisioning, 2=Manual, 3=Time base, 4=Day/Time 9
Use this selection to select either single pump operation (i.e. Lead/lag) or parallel pump
operation (i.e. Duplex, triplex or quadplex pump operation)
Use this selection to pick the method of controlling the lead pump rotation when operating the
pumps in a lead/lag format
Selecting "1" will allow the user to start and stop the pumps using buttons on the system screen
under the pump icons (note - the pumps must be made available by selecting the "pump
available/unavailable" selection button over the pump icon
This settings dictates the amount of time the outgoing and incoming lead pumps concurrently
run when changing the lead status of a pump. Choose a long enough time to prevent undue
pressure drops during the switch period
Selecting "2" will enable a "switch lead pump" button to appear on the system screen. Pressing
this button will switch which pump is designated as the lead pump
Select "3" to have the lead pump change daily based on the time of day
Enter Time (HH:MM) for Time base Configuration 99.99
Pump Shutdown Timer 999 Secs
Enter Day (Sun-Sat) and
Time (HH:MM) for
Day/Time Configuration Days of the week (CW)
99.99
Select "4" to have the lead pump change based on a time of day and day of week.
Go to setup page 2 of setup options
SYSTEM
Return to main systems screen

13
SETUP
SETUP PAGE 2
SETUP PAGE 3
SETUP PAGE 1
Pressure Sensor 20ma -999.9 PSI
Lead/Lag Pump 1 Pressure Dierential from SP 99.9 PSI
Time Delay Bad Sensor System Shutdown 99.9 Secs
If a 4-20 ma pressure transducer is used in this system and it has an upper pressure other than
150 psi, input the upper pressure range of the transducer (in psi) in this input box.
While on the system screen press
Enter a pressure dierential o of pressure set point for each lag pump in these fields.
The program will immediately pause pump operation if the transducer reading drops below 3.8 ma.
This prevents run away operation in case of a bad sensor. The user can delay this pause from occurring
by up to 10 seconds by using this field to prevent nuisance shut downs from transient ma readings.
Go to setup page 3 of setup options
Return to setup page 1 of setup options
Setup Page 2 - Lag Pump Dierential Setting and Pressure Transducer Setups

14
SETUP
SETUP PAGE 2
SETUP PAGE 2
SYSTEM
Pump Boost Pressure Dierential 99.9 PSI
Pump Boost Cycle Timer 999 Secs
Pump Boost Cycle Counter 99
If a pressure boost is desired to prevent potential nuisance shut down hunting, enter the pressure
dierential in this field. This dierential will be added to the original set point to create a new,
temporary, higher set point.
While on the system screen press
The new temporary set point will be activated only after the pump has attempted to shutdown
for lack of demand only to turn back on because of a minor drop in pressure after shuto. Use this
field to define the time period between stop and start cycles which would indicate that hunting is
occurring (usually 1-5 seconds). If the system has a stop and start cycle within this time period it
will index a counter by 1 and when the counter hits the number inputted in the next field, the
higher set point will be activated for one start-stop cycle.
Use this field to set the number of short time period stop-start cycles (which may indicate shut o
hunting) which would need to occur before a boost setting is applied to the set point to prevent any
hunting when no demand exists.
Return to set up page 2 of set up options
Return to main system screen
SETUP PAGE 3
Setup Page 3 - Pump Boost to Prevent Shut Down Hunting

15
Item Options
Com Port Port 2
Modbus Device ID Selectable: 1-255
Baud Rate Selectable: 9600, 19200, 38400, 57600, or 115200
Data Bits 8
Parity None
Stop Bits 1
Standard RS-485
Preset Holding Registers
Register 0240h Pressure SP (Pressure SP /10) (Example 800 = 80.0 PSI)
Register 0241h Actual Pressure (Pressure PV / 10) (Example 786 = 78.6 PSI)
Register 0242h Pump System Mode (0=Lead/Lag; 1=Duplex, Triplex, Quadplex based on model)
Register 0243h Pump System State (0=Maintenance, 1=Commissioning, 2=Manual, 3=Time Based, 4=Day/Time Based)
Register 0244h Pump 1 State OP (0=O, 1=On)
Register 0245h Pump 2 State OP (0=O, 1=On)
Register 0246h Pump 3 State OP (0=O, 1=On)
Register 0247h Pump 4 State OP (0=O, 1=On)
Read Coils
Register 0240h System Alarm
Register 0241h Pump System State (0=System O, 1=System On)
Writing Multiple Registers
Register 0250h Pressure SP (Pressure SP /10) (Example 800 = 80.0 PSI)
Read Coils
Register 0250h Pump System State (0=System Off, 1=System On)
Modbus Configuration
Read Parameters
Write Parameters

16
REPLACEMENT PARTS
System Replacement Parts
5
14
86
11
12
7
2
3
9
9
10
4
11
10
11
13

17
Connections and Major Component List
1Franklin Electric Inline 1100 Variable Speed Pump 304SS/316SS
2 Discharge Connection 3" Grooved 150# flange - 304SS
3 Inlet Connection 3" Grooved 150# flange - 304SS
4 Control/Electrical Panel 16" x 16" x 6" Touch-screen HMI, lead/lag, alternating pump control
5 Pressure Tank 10.3 gal tank with rubber bladder
6 Mounting Frame 304SS 12 gauge, 8 frame pieces welded to manifolds
7 Pressure Switch
8 Capped 1-1/2" NPT Male Conn. for OPT RV (Provided by Others)
9 Pressure Gauge
10 Drain Valve 3/4" SS drain valve
11 Isolation Valve 1-1/2" SS full port ball valve
12 Check Valve 1-1/2" SS inline spring check valve
13 Pump Connection 1-1/4" 150# flange - 304SS
14 Header Couplings 3" Grooved couplings

18
WIRING DIAGRAMS
Fuse Table
Fuse Volt Rating Model Size Class
FU1, FU2 600AC/300DC Bussman FNQ-R-30 30 AMP CC
FU3, FU4 600AC/300DC Bussman FNQ-R-15 15 AMP CC
FU5, FU6 600AC/300DC Bussman FNQ-R-15 15 AMP CC
FU7, FU8 600AC/300DC Bussman FNQ-R-5 5 AMP CC
Samba Jumper Settings
Jumper # Setting
1 B (PNP Source all inputs)
5 B (Analog input on input 10)
6 B (Analog input on input 11)
3 B (AN0 input)
4 A( AN1 input)
- -

19
Item # Manufacturer Model # Description
1Lovato
GA032A Disconnect switch, non fusible, 32 AMP, 3PH, 600V, UL508
GAX61 Disconnect, remote handle, red-yellow
GAX7150 Disconnect, remote shaft
2 Gladiator CFS-2PM30 Disconnect switch, fusible, 2PH, midget CLASS, 240VAC, 30 AMP, UL508, din rail mount
3 Phoenix Contact 2966265 Screw terminal base AU plated 6A at 24VDC SPDT PLC-RSC relay module
4A Phoenix Contact 1412577 Heavycon sleeve housing B6 for single locking latch 1/2" NPT
1648115 Heavycon male insert, B6 series 6-POS screw connection
4B Phoenix Contact 1411318 Heavycon B6 panel mounting base with single locking latch and protective dust cover
1648128 Heavycon socket female insert B6 series 6-POS screw connection
5 Mean Well Ent. or Equal MDR-60-24 60 watt. 24VDC, 2.5 AMP power supply unit with enclosure
6 Unitronics Samba SM43-J-T20 PLC with HMI
7 Edison CHCC2DU 2P, 30A, 600V rated fuse holder for use with CC class fuses
8Lovato FBO1G1P 1P, 30A, 600V rated fuse holder for use with class CC fuses
9 Wiegmann or Equal N1C121206 Enclosure, 12 x 12 x 6 in, wall mount, steel, ANSI 61, SGL door with hinge. Completed panel to be UL508 labeled.
N1P1212 Subpanel, 10.2 x 10.2 in, carbon steel
10 Automation Direct or Equal Konnect T-IT KN-G10 Terminal block ground, GRN-YEL 26-10 AWG screw down
11 - - -
12 Franklin Electric Sensata 71CP0350 4-20 MA, 0-150 PSI, 1/4" NPT male, 2 pin packard pressure transducer with cable
13 - - -
14 Thomas & Betts or Equal CC-NPT-38-G Nylon liquid tight cord connector 3/8" NPT

20
Fuse Table
Fuse Volt Rating Model Size Class
FU1, FU2 600AC/300DC Bussman LP J-40SP 40 AMP J
FU3, FU4 500VAC Bussman FNQ-R-15 15 AMP CC
FU5, FU6 500VAC Bussman FNQ-R-15 15 AMP CC
FU7, FU8 500VAC Bussman FNQ-15 15 AMP CC
FU9, FU10 600AC/300DC Bussman LP-CC-5 5 AMP CC
Samba Jumper Settings
Jumper # Setting
1 B (PNP Source all inputs)
5 B (Analog input on input 10)
6 B (Analog input on input 11)
3 B (AN0 input)
4 A( AN1 input)
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