Fuji Electric ZAJ-6 User manual
Instruction Manual
PARAMAGNETIC OXYGEN
ANALYZER
TYPE:
ZAJ-6
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We are grateful for your purchase of Fuji Electric’s paramagnetic oxygen analyzer (ZAJ).
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PREFACE
Request
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SAFETY INSTRUCTIONS
To operate the analyzer properly, be sure to read carefully.
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resulting in injury.
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or injury may result.
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Piping
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Be sure to observe the following precautions while installing
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If the leaking gas contains a toxic component, serious accidents
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Operation
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Be sure to observe the following to perform work safely, avoid-
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WARRANTY AND MAINTENANCE
1. Scope of application
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2. Operating conditions and environment
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3. Precautions and prohibitions
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4. Warranty
4-1. Period of warranty
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completion of repair.
4-2. Scope of warranty
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5. Failure diagnosis
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7. Maintenance plan
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9. Spare parts and accessories
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10. Period for repair and provision of spare parts after product dis-
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CONTENTS
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5HSODFHPHQWRIIXVH.............................................................................................
5HSODFHPHQWRI¿OWHUDQGSDFNLQJ .......................................................................
5HSODFHPHQWRIUHIHUHQFHJDVF\OLQGHU ................................................................
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(55250(66$*(............................................................................................
63(&,),&$7,216 .............................................................................................
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1
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1. PRINCIPLE
7KHPDJQHWLFIRUFHW\SHSUHVVXUHGHWHFWLRQW\SHR[\JHQDQDO\]HUPHDVXUHVWKHR[\JHQFRQWHQWLQVDPSOH
JDVHVE\FRQYHUWLQJR[\JHQFRQFHQWUDWLRQLQWRSUHVVXUHGHSHQGLQJRQWKHPDJQHWLFSURSHUW\RIR[\JHQ
%HFDXVHWKLVDQDO\]HUGHWHFWVDGLIIHUHQFHLQR[\JHQFRQFHQWUDWLRQEHWZHHQVDPSOHJDVDQGUHIHUHQFHJDV
a reference gas cylinder is indispensable.
$OOJDVHVKDYHSRVLWLYHRUQHJDWLYHPDJQHWLFVXVFHSWLELOLWLHVDVVKRZQLQ7DEOH
$PRQJWKHVHJDVHV212DQG12KDYHKLJKSRVLWLYHPDJQHWLFVXVFHSWLELOLWLHVDQGDUHDWWUDFWHGVWURQJ-
O\E\PDJQHWLF¿HOGZKHUHDVWKHRWKHUVDUHGLDPDJQHWLFVXEVWDQFHV12DQG12PD\EHFRQWDLQHGLQ
FRPEXVWLRQJDVDWQHJOLJLEO\ORZFRQFHQWUDWLRQV
,WLVWKHUHIRUHSRVVLEOHWRPHDVXUH2FRQWHQWVLQYDULRXVW\SHVRIJDVHVE\XWLOL]LQJLWVPDJQHWLFVXVFHSWL-
ELOLW\)LJLOOXVWUDWHVWKHSULQFLSOH
Table 1-1 Relative susceptibilities of various gases
.LQGRIJDV 5HODWLYHVXVFHSWLELOLW\ .LQGRIJDV 5HODWLYHVXVFHSWLELOLW\
2[\JHQ 1LWURJHQ
Air GU\DLU &KORULQH
&DUERQGLR[LGH +\GURJHQ
Argon Acetylene
Ammonia 1LWURXVR[LGH
Ethane 1LWURJHQPRQR[LGH
0HWKDQH 1LWURJHQGLR[LGH
2INZ-TN6ZAJ-E
Mass flow
JHQHUDWHGE\ǻ3
Alternating magnetic field
ǻ3
Mass flow sensor
Sample gas
Restrictor
Measurement cell
Exhaust
Reference gas
Electromagnet
Fig. 1-1 Principle of operation
7KHGHWHFWRULVFRPSRVHGRIDVDPSOHFHOODUHIHUHQFHJDVSDWKDQGHOHFWURPDJQHW7KHHOHFWURPDJQHWLV
PDGHXSRIDPDJQHWFRUHSROHSLHFHVDQGDFRLO:KHQDQDOWHUQDWLQJFXUUHQWLVSDVVHGWKURXJKWKHFRLO
ZUDSSHGDURXQGWKHPDJQHWLFFRUHDQDOWHUQDWLQJPDJQHWLF¿HOGLVJHQHUDWHG7KHHOHFWURPDJQHWLVSODFHG
RQHVLGHRIWKHVDPSOHFHOOVRWKDWWKHPDJQHWLF¿HOGH[LVWVRQO\RQWKHVLGH%HFDXVHR[\JHQLVDWWUDFWHG
E\WKHPDJQHWR[\JHQLQVDPSOHJDVPRYHVWRZDUGVWKHVLGHZKHUHPDJQHWLF¿HOGH[LVWV7KLVFDXVHVWKH
SUHVVXUHFKDQJHLQWKHUHIHUHQFHJDVOLQHWKURXJKZKLFKWKHUHIHUHQFHJDVSDVVHV7KHSUHVVXUHFKDQJHLV
proportional to the oxygen concentration in the sample gas.
7KHPDVVÀRZVHQVRUSODFHGLQWKHUHIHUHQFHJDVOLQHFRQYHUWVWKHPDVVÀRZFDXVHGE\WKHSUHVVXUH
FKDQJHLQWRDQHOHFWULFDOVLJQDO7KXVWKHDQDO\]HUGHOLYHUVWKHR[\JHQFRQFHQWUDWLRQLQWKHVDPSOHJDV
$VWKHPDVÀRZLVQRWDIIHFWHGE\WKHWKHUPDOFRQGXFWLYLW\YLVFRVLW\DQGVSHFL¿FKHDWRIVDPSOHJDVWKH
LQWHUIHUHQFHHIIHFWLVQHJOLJLEOH
3
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2. DESIGN
(1) Power switch
REFERENCE
PURGEOUTLET1INLET1
GAS ANALYZER
POWER
O
MODE ZERO SPAN
ESC ENT
(5) Purge gas inlet
(6) Reference gas inlet
Gas inlet, outlet Rc1/4 or NPT1/4
(4) Sample gas outlet
(3) Sample gas inlet
(2) Terminal block 2
M3.5×22
(9) Power supply
terminal (M4)
(7) Terminal block 1
M3.5×22
INFRAREDࠉGASࠉANALYZER
Made in Japan
UL61010-1
CSA C22.2 No.61010-1
E113006
PE N L
POWER SOURCE
AC V
FUSE
250V T 2A L
E
U
F
S
41
61
42
62
43
63
44
64
45
65
46
66
47
67
48
68
49
69
50
70
51
71
1
21
2
22
3
23
4
24
5
25
6
26
7
27
8
28
9
29
10
30
11
31
SER.NO. A0A0001T
POWER 100㹼240VAC 50㸭60Hz 250VA
OUTPUT 4-20mADC
MFD 2011-06
TYPE ZPAABN41-CGCGC-GYYR1DJ-YBYAB
NO 0-200㸭2000ppm
SO 0-200㸭2000ppm
CO 0-200㸭2000ppm
O 0-100%
2
2
Fuji Electric Co.,Ltd.
AC power socket,
power switch on front panel
AC power socket,
power switch on rear panel
FUSE
250V T 2A L
POWER INLET
100-240V AC
O
FUSE
250V T 2A L
POWER INLET
100-240V AC
POWER
E
U
F
S
E
U
F
S
Fuse (1) Power switch
Fuse
(2) Display and keys
(1) Power switch
GAS ANALYZER
POWER
O
MODE ZERO SPAN
ESC ENT
OUTLETPURGE INLET
REFERENCE
INFRAREDࠉGASࠉANALYZER
Made in Japan
UL61010-1
CSA C22.2 No.61010-1
E113006
PE N L
POWER SOURCE
AC V
FUSE
250V T 2A L
E
U
F
S
41
61
42
62
43
63
44
64
45
65
46
66
47
67
48
68
49
69
50
70
51
71
1
21
2
22
3
23
4
24
5
25
6
26
7
27
8
28
9
29
10
30
11
31
SER.NO. A0A0001T
POWER 100㹼240VAC 50㸭60Hz 250VA
OUTPUT 4-20mADC
MFD 2011-06
TYPE ZPAABN41-CGCGC-GYYR1DJ-YBYAB
NO 0-200㸭2000ppm
SO 0-200㸭2000ppm
CO 0-200㸭2000ppm
O 0-100%
2
2
Fuji Electric Co.,Ltd.
(7) Terminal block 1
M3.5×22
(8) Terminal block 2
M3.5×22
(9) Power supply
terminal (M4)
Gas inlet, outlet Rc1/4 or NPT1/4
(3) Sample gas inlet
(4) Sample gas outlet
(5) Purge gas inlet
(6) Reference gas inlet
Fuse
<Gas inlet and outlet : rear> <Gas inlet and outlet : front>
<Gas inlet and outlet : rear> <Gas inlet and outlet : front>
Front view
Rear view
1DPH 'HVFULSWLRQ
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'LVSOD\DQGNH\V /LTXLGFU\VWDOGLVSOD\DQGNH\VIRUVHWWLQJYDULRXVIXQFWLRQV
6DPSOHJDVLQOHW )RUFRQQHFWLQJWKHVDPSOHJDVWXEH
(4) 6DPSOHJDVRXWOHW For connecting the exhaust line.
Purge gas inlet )RUFRQQHFWLQJWKHSXUJHJDVWXEH
5HIHUHQFHJDVLQOHW )RUFRQQHFWLQJWKHUHIHUHQFHJDVWXEH
7HUPLQDOEORFN GLJLWDO,2DQGDQDORJ,2WHUPLQDOV
7HUPLQDOEORFN GLJLWDO,2WHUPLQDOV
3RZHUVXSSO\WHUPLQDO )RUWKHSRZHUVXSSO\
4INZ-TN6ZAJ-E
3.1 Requirements
,QVWDOODWLRQVLWH
:KHUHWKHDQDO\]HULVQRWH[SRVHGWRGLUHFWVXQOLJKWZLQGUDLQRUUDGLDWLRQKHDWIURPKLJKWHP-
SHUDWXUHPDWWHU,I\RXFDQQRW¿QGVXFKDSODFHDVDERYHXVHDVXQVKDGHRUDKHDWVKLHOGLQJSODWH
to protect the analyzer.
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3RZHUVXSSO\YROWDJH9$&WR9$&+]+]SLQVRFNHW
3RZHUFRQVXPSWLRQ9$
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6WRUDJHWHPSHUDWXUH&WR&
6WRUDJHKXPLGLW\5+
0DLQWHQDQFHVSDFH
,I=$-LVXVHGLQGHSHQGHQWO\VHFXUHWKHVSDFHVKRZQLQWKH¿JXUHEH-
ORZ
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3. INSTALLATION
7KHXQLWLVQRWRIH[SORVLRQSURRIVSHFL¿FDWLRQV'RQRWXVHLWLQDQDWPRVSKHUHRIH[SORVLYHJDVHV
2WKHUZLVHVHULRXVDFFLGHQWVVXFKDVH[SORVLRQRU¿UHPD\UHVXOW
DANGER
)RULQVWDOODWLRQREVHUYHWKHUXOHJLYHQLQWKHLQVWUXFWLRQPDQXDODQGVHOHFWDSODFHZKHUHWKH
ZHLJKWRIDQDO\]HUFDQEHVXSSRUWHG,QVWDOODWLRQLQDQLQDGHTXDWHSODFHPD\FDXVHWXUQRYHURUIDOO-
LQJUHVXOWLQJLQLQMXU\
%HVXUHWRZHDUSURWHFWLYHJORYHVZKHQOLIWLQJWKHDQDO\]HU/LIWLQJLWZLWKEDUHKDQGVPD\UHVXOWLQ
injury.
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in injury.
7KHJDVDQDO\]HULVKHDY\7RWUDQVSRUWWKHDQDO\]HUSOHDVHXVHDKDQGFDUWRUHTXLYDOHQW3UHYHQW
IURPFDUU\LQJDQDO\]HUE\KDQGDVPXFKDVSRVVLEOH2WKHUZLVHXQH[SHFWHGKDUPWR\RXUERG\RU
injury may result.
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2WKHUZLVH¿UHIDLOXUHRUPDOIXQFWLRQPD\UHVXOW
CAUTION
analyzer
(drawer out)
analyzer
(installed)
unit : mm
400
500
5
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3.2 Mounting
7KHDQDO\]HULVPRXQWDEOHLQDQ\RIWKHWKUHHZD\VEHORZGHSHQGLQJRQW\SHVSHFL¿FDWLRQ
A (EIA : 57.2)
450 or more
465
A
M6
Support
Support
132.5
465
483
415
GAS ANALYZER
POWER
O
MODE ZERO SPAN
ESC ENT
132.5
465
483
415
GAS ANALYZER
POWER
O
MODE ZERO SPAN
ESC ENT
Panel cutout dimensions
Mounting
holes
4-ø7
436+2
-0
57.2
128 +2
-0
465
132.5
415
429
(15)
376
GAS ANALYZER
POWER
O
MODE ZERO SPAN
ESC ENT
External dimensions
19-inch
rack
mounting
Mounting dimensions Side view
Panel
mounting
Desk top
(Unit: mm)
1RWHV
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RUPRUHRIWKHDQDO\]HUZHLJKWVKRXOGEHVXSSRUWHGDWWKHERWWRPRIWKHFDVLQJ
)RUSDQHOPRXQWLQJDQGLQFKUDFNPRXQWLQJDGGDVXSSRUWWRWKHUHDUSDUWWREHDUWKHZHLJKW
of the analyzer.)
6INZ-TN6ZAJ-E
3.3 Piping
Be sure to observe the following precautions while installing piping. Improper piping may re-
sult in gas leakage.
If the leaking gas contains a toxic component, serious accidents may result. If it contains com-
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'LVFKDUJHWKHH[KDXVWJDVRXWGRRUVWRSUHYHQWLWIURPUHPDLQLQJZLWKLQWKHVDPSOLQJGHYLFHRU
LQGRRUV
5HOLHYHWKHH[KDXVWJDVIURPWKHDQDO\]HUWRWKHDWPRVSKHULFSUHVVXUHWRSUHYHQWEXLOGXSRIXQGH-
VLUDEOHSUHVVXUHWRWKHDQDO\]HU2WKHUZLVHSLSLQJZLWKLQWKHDQDO\]HUPD\EHGLVFRQQHFWHGUHVXOW-
LQJLQJDVOHDNDJH
8VHSLSHVDQGSUHVVXUHUHGXFLQJYDOYHVWRZKLFKQRRLOJUHDVHLVDWWDFKHGWRWKHSLSLQJ2WKHUZLVH
¿UHPD\UHVXOW
DANGER
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,QRUGHUWRREWDLQDTXLFNUHVSRQVHIURPWKHPHDVXULQJV\VWHPWKHVDPSOHJDVOLQHVKRXOG
KDYHDVPDOOSLSHGLDPHWHU7KHHQGRIH[KDXVWOLQHVKRXOGEHRSHQWRWKHDWPRVSKHUH
,I\RXRUGHUHGWKHDQDO\]HUYHUVLRQZLWKRXWEXIIHUWDQNEHVXUHWRLQVWDOODEXIIHUWDQN=%+
LQWKHH[KDXVWOLQHVKRUWO\DIWHUWKHDQDO\]HUIRUSUHYHQWLQJLWVRXWSXWIURPÀXFWXDWLQJGXHWR
H[WHUQDOGLVWXUEDQFHVXFKDVODUJHQRLVHRUVWURQJZLQG
7KHUHIHUHQFHJDVOLQHVKRXOGGHVLUDEO\EHPDGHRIFRSSHU¡¡PPFRSSHUSLSHDQGDV
VKRUWDVSRVVLEOHIURPWKHJDVF\OLQGHU,IWKHJDVSLSHLVORQJWKHUHIHUHQFHJDVZLOOWDNHD
ORQJWLPHWRUHDFKWKHGHWHFWRUDWVWDUWXSDQGDZDLWWLPHZLOOEHUHTXLUHGIRUVHWWLQJWKH]HUR
OHYHODVDUHIHUHQFHYDOXH,IWKHUHIHUHQFHJDVSLSHLVPDGHRIYLQ\OFKORULGHDQLQGLFDWLRQ
HUURUPD\EHFDXVHGGXHWRR[\JHQWUDQVPLVVLRQWKURXJKWKHSLSH
$SUHVVXUHVZLWFKRIN3DVKRXOGEHSURYLGHGRQWKHUHIHUHQFHJDVOLQHVRWKDWDQDODUP
VLJQDOLVLVVXHGLIUHIHUHQFHJDVSUHVVXUHIDOOVDEQRUPDOO\7KHUHDGLQJEHFRPHV]HURZKHQWKH
UHIHUHQFHJDVÀRZVWRSV
,IDQDODUPRFFXUVLPPHGLDWHO\VWRSVXSSO\LQJWKHVDPSOHJDVDQGWKHQSXUJHWKHVDPSOH
JDVOLQHZLWKWKH]HURJDVIRUDERXWPLQXWHV7KLVLVQHFHVVDU\IRUSURWHFWLQJWKHGHWHFWRU
HOHPHQW,IWKHUHIHUHQFHJDVVWRSVÀRZLQJLQWRWKHGHWHFWRUWKHVDPSOHJDVZRXOGHQWHUWKH
GHWHFWRUJUDGXDOO\WKURXJKGLIIXVLRQDQGFRUURGHRUGHWHULRUDWHWKHGHWHFWRUHOHPHQW$IWHU
SXUJLQJSD\DWWHQWLRQQRWWRDOORZFRUURVLYHJDVHVWRHQWHUWKHDQDO\]HUXQWLOWKHQRUPDOUHIHU-
HQFHJDVSUHVVXUHLVUHJDLQHG
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,IWKHGHZSRLQWRIWKHVDPSOHJDVLVKLJKHUWKDQWKHDPELHQWWHPSHUDWXUHUHPRYHPRLVWXUH
IURPWKHVDPSOHJDVE\XVLQJDGHKXPLGL¿HUEHIRUHGUDZLQJWKHVDPSOHJDVLQWRWKHDQDO\]HU
,IVDPSOHJDVFRQWDLQVGXVWLQVWDOODGXVW¿OWHUEHIRUHÀRZLQJWKHVDPSOHJDVLQWRWKHDQDO\]HU
)RUFRPELQLQJWKHDQDO\]HUZLWKDQH[LVWLQJJDVVDPSOLQJGHYLFHWKHFRQWDPLQDWHGSLSHDIWHU
WKH¿OWHUVKRXOGEHUHSODFHGZLWKDQHZRQH,IWKHFRQWDPLQDWHGSLSHLVXVHGLWPD\FDXVHDQ
PHDVXUHPHQWHUURUGXHWRHQWUDQFHRIGXVW
7
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%HDULQPLQGWKDWVDPSOHJDVPXVWQRWFRQWDLQDJDVFRPSRQHQWZKLFKFKHPLFDOO\DIIHFWV
VWDLQOHVVVWHHORU37)(
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DQDO\]HUZLWKLQHUWJDV1RULQVWUXPHQWDLUÀRZUDWH/PLQDJDLQVWWKHFRPEXVWLEOHJDV
component.
OUTLETPURGE INLET
REFERENCE
INFRARED GAS ANALYZER
Made in Japan
UL61010-1
CSA C22.2 No.61010-1
E113006
PE N L
POWER SOURCE
AC V
FUSE
250V T 2A L
E
U
F
S
41
61
42
62
43
63
44
64
45
65
46
66
47
67
48
68
49
69
50
70
51
71
1
21
2
22
3
23
4
24
5
25
6
26
7
27
8
28
9
29
10
30
11
31
SER.NO. A0A0001T
POWER 100〜240VAC 50／60Hz 250VA
OUTPUT 4-20mADC
MFD 2011-06
TYPE ZPAABN41-CGCGC-GYYR1DJ-YBYAB
NO 0-200／2000ppm
SO 0-200／2000ppm
CO 0-200／2000ppm
O 0-100%
2
2
Fuji Electric Co.,Ltd.
Reference gas
Purge gas
Sample gas outlet
Sample gas inlet
5HIHUHQFHJDVLQOHWJDVSUHVVXUHVKDOOEHN3DÀRZUDWHVKDOOEHFRQVWDQWDW/PLQ
/PLQ
3XUJHJDVLQOHWXVHGWRSXUJHWKHDQDO\]HU3XUJHJDVVKDOOEHGU\1or instrument air that
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6DPSOHJDVRXWOHWH[KDXVWWKHVDPSOHJDVDIWHUPHDVXUHPHQW3ODFHWKHSLSHHQGRXWGRRUDQG
WRDWPRVSKHUH1RWHWKDWWKHH[KDXVWJDVZLOOEHDPL[RIWKHVDPSOHJDV
DQGWKHUHIHUHQFHJDV
8INZ-TN6ZAJ-E
Rear
Front
IN OUT Purge
Reference gas
Rear
Reference gas
Detector
Sensor
Buffer tank
*
*
Front
IN OUT Purge
Reference gas
Detector
Sensor
Buffer tank
When the 9th
code is “1”
When the 9th
code is “2”
*) If you ordered the 5th code “5” ,
the analyzer is not equipped with
the buffer tank.
Reference gas
9
INZ-TN6ZAJ-E
3.4 Gas sampling
3.4.1 Sample gas requirements
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WKH¿QDOVWDJHVKRXOGEHFDSDEOHRIHOLPLQDWLQJGXVWRIPLFURQ
7KHGHZSRLQWRIVDPSOHJDVPXVWEHORZHUWKDQWKHDPELHQWWHPSHUDWXUHIRUSUHYHQWLQJIRU-
PDWLRQRIGUDLQLQWKHDQDO\]HU,IZDWHUYDSRULVFRQWDLQHGLQVDPSOHJDVXVHDGHKXPLGL¿HU
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,IDODUJHDPRXQWRIKLJKO\FRUURVLYHJDVVXFKDV&O)RU+&OLVFRQWDLQHGLQVDPSOHJDVWKH
VHUYLFHOLIHRIDQDO\]HUZLOOEHVKRUWHQHG
6DPSOHJDVWHPSHUDWXUHLVDOORZHGZLWKLQDUDQJHIURPWR&
6DPSOHJDVÀRZUDWH
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Sample gas outlet
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3.4.2 Reference gas
7KLVDQDO\]HUUHTXLUHVDUHIHUHQFHJDV6HOHFWDSURSHUUHIHUHQFHJDVF\OLQGHUDVVSHFL¿HGEHORZ
0HDVXUHPHQWUDQJH 5HIHUHQFHJDV 0RGHO
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PRLVWXUHRUPLVWH[LVWVLQWKH1RUDLUF\OLQGHULQVWDOODQHTXLSPHQWEHIRUHWKHDQDO\]HUWRHOLPL-
nate them.
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:LWKRXWWKHUHIHUHQFHJDVQRWRQO\WKHPHDVXUHPHQWLVXQDYDLODEOHEXWWKHVHQVLQJHOHPHQWPD\
FRUURGHGXHWRFRUURVLYHPDWWHUVLQWKHVDPSOHJDV8VHDSUHVVXUHDODUPWRFKHFNWKHVWDWXVRIWKH
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Table of contents
Other Fuji Electric Analytical Instrument manuals
