FUJIPLA AL-MEISTER ALM3230 User manual

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 1 of 68
AL-MEISTER
ALM3230
Instruction Manual
Thank you very much for purchasing the FUJIPLA ALM3230 Auto Laminator. Due
to the potential for damage and for personal safety reasons only trained
personnel should operate this machine! Please read through this manual carefully
before operation. Please keep this manual and refer to it whenever necessary.

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 2 of 68
Ver 1.0[US]
Ver 2 by Brian Jennett (includes Ver 1.0 [US]) 12/14/15, 1/27/16, 3/2/16, 5/11/16, 1/23/17, 7/14/17,
8/23/18
DryLam is a trademark of Martin Yale Industries LLC, the exclusive
distributor of Fujipla products in North America. Contact DryLam’s Tech-
Line at 260-569-7231 or [e-mail] with any service related
inquiries. Other information is available on our website at
www.drylam.com
Contents
SPECIFICATIONS ...................................................................................................................................... 4
MAXIMUM PAPER THICKNESS ............................................................................................................. 5
MAIN FEATURES......................................................................................................................................6
IMPORTANT SAFETY PRECAUTIONS ......................................................................................................... 7
GENERAL CAUTIONS.............................................................................................................................. 10
REQUIREMENTS OF PAPER TO BE LAMINATED....................................................................................... 11
RECYCLING INFORMATION .................................................................................................................... 11
INCLUDED COMPONENTS ...................................................................................................................... 12
2. NAMES AND FUNCTIONS ................................................................................................................... 13
2-1. EXTERIOR.................................................................................................................................... 13
2-2. INTERIOR .................................................................................................................................... 15
2-3. OPERATION PANEL ..................................................................................................................... 16
2-4. LCD DISPLAY ............................................................................................................................... 17
2-5. OTHER SWITCHES AND BUTTONS................................................................................................ 19
3. INSTALLATION ................................................................................................................................... 21
3-1. INSTALLING THE ALM3230 .......................................................................................................... 21
3-2. SET FEEDER TRAY ........................................................................................................................ 21
3-3. SET EXIT TRAY ............................................................................................................................. 21
3-4. SET WASTE COLLECTION BOX...................................................................................................... 23
3-5. CONNECT POWER CORD ............................................................................................................. 23
4. SET LAMINATION FILM/MANUAL MODE ............................................................................................ 24
5. AUTOMATIC OPERATION ................................................................................................................... 39

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 3 of 68
5-1. WARM UP................................................................................................................................... 39
5-2. SETTINGS.................................................................................................................................... 40
5-2-1. SET TEMPERATURE .............................................................................................................. 40
5-2-2. SPEED SETTING .................................................................................................................... 41
5-2-3. SET TRIMMER MARGINS ...................................................................................................... 42
5-2-4. MODE MENUS ..................................................................................................................... 43
5-2-5. SET COUNT .......................................................................................................................... 45
5-2-6. MARGIN SET ........................................................................................................................ 47
5-2-7. CUT ADJUST......................................................................................................................... 48
5-2-9. PAPER FEED ADJUST (SOFTWARE)........................................................................................ 50
5-2-10. TOTAL COUNT.................................................................................................................... 51
5-2-11. CHECK FILM INFO............................................................................................................... 52
5-2-12. PAPER FEED RESIST ROLLER PRESSURE ADJUSTMENT (MECHANICAL) ................................ 53
5-2-13. PAPER SKEW ADJUST ......................................................................................................... 55
5-3. SET PAPER .................................................................................................................................. 56
5-4. START OPERATION...................................................................................................................... 59
5-5. ECO MODE (Power Saving Mode)................................................................................................ 60
5-6. TERMINATE LAMINATION ........................................................................................................... 60
6. LONG MODE ...................................................................................................................................... 61
7. TROUBLESHOOTING/ERROR MESSAGES............................................................................................. 62
8. CLEANING THE HEAT ROLLERS ........................................................................................................... 68

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 4 of 68
SPECIFICATIONS
Feature:
Model ALM3230
Minimum
Maximum
Feeder Tray Capacity
1 page
200 pages (20# copy paper), less for thicker paper
Paper Width
8-1/8”
12.6”
Paper Length
6-1/2”
20” in normal mode, unlimited length in “LONG MODE”
Operating Temperature
170 degrees F
270 degrees F
Operating Speed (in. per min.)
ver 1.0 and 1.2 = 40 (fixed)
ver 2.1 = 28 – 42 (variable)
Finished Size (W x L) and
Cutting/Trimming
Methods/Sizes of Common
Paper Sizes
Letter (8.5” x 11”), Double Letter (11” x 17”), and “Digital” (12” x 18”) sizes are the
most common. An additional length of film margin can be retained on leading, and
trailing edges of up to .2” and 1.2” respectively.
Maximum Laminated Thickness
16mil (.016”) (including film thickness)
Exit Tray capacity
200 pages (20# copy paper laminated with 5mil film), less for thicker paper
Warm-up Time
Approx. 15 minutes
Power Source
AC 120V 60 Hz
Power Consumption
1200W, 10A
Laminator Dimensions
50.1"(W) X 24.8"(D) X 18.5"(H) including Feeder Tray, Feeder Tray Extension and Exit
Tray installed. (Not including Stand.)
Optional Stand Dimensions
19 (W) x 22 (D) x 24” (H) (Not including laminator)
Laminator Weight
97 LBS (Optional stand not included)
Optional Stand Weight
52.9 LBS (Laminator not included)
Environmental Restrictions
Within the range of 32F to 86F (68 +/- 40F recommended)/an altitude below 6600'.
Accessories
Feeder Tray -- Extension Feeder Tray -- Exit Tray -- Power Cord – Waste Collection Box

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 5 of 68
SPECIFICATIONS (cont’d)
MAXIMUM PAPER THICKNESS
The ALM3230 will accept a maximum of 16 mil combined paper/film thickness.
This table shows maximum paper stock thickness given the thickness of the film being utilized:
Table 1
For example, looking at Table 1 above, when laminating two sides of a sheet with 5 mil film, the film
itself is 10 mil’s thick. Hence, paper stock can be no thicker than 6 mil. 6 mil thickness equates to 40#
cover or 60# index.
This is more of a limitation of the Cutter and Trimmer Units than it is of other areas (feeding,
laminating) of the laminator. When cutting and trimming film only (in other words, outside the paper
area) it MAY be possible to process UP TO 120# cover (#180# index) regardless of the thickness of the
film utilized.
ALM3230 Maximum Paper Thickness Table
Available
film
thickness
Based on 16 mil maximum film/paper thickness
1 2 3 4 6 8 10 12 14 16
1.2mil
Single
sided
Film 14.8mil paper = (120# cover, 180# index, 312 gsm)
1.5mil
Two sided Film 13mil paper = (105# cover, 158# index, 206 gsm)
3mil
Two sided Film 10mil paper = (90# cover, 135# index, 245 gsm)
5mil
Two sided Film 6 mil paper = (40# cover, 60# index,
162 gsm)

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 6 of 68
MAIN FEATURES
The AL-MEISTER ALM3230 is a fully automatic hot laminator that will feed, laminate, cut and trim
around all four sides of paper. Once threaded and set up properly, place printed paper on the Feeder
Tray and press the [START] button for full automatic operation.
1. Laminating Size/Laminating Film:
Letter/Double Letter/Digital sized paper can be laminated automatically. The film is specially produced.
Glossy and matte types are available.
2. Finish with, or without margin:
With margin:The ALM3230 can be set to cut and trim leaving a margin of film outside the edges of the
paper. With a margin the paper is completely encapsulated to enhance durability and resistance to
liquids.
Without margin:The ALM3230 will also cut and trim laminated paper to the paper size (“flush cut”). The
surface of the paper is protected with the edges exposed.
3. Feeds 200 sheets automatically:
Automatic feeding of up to 200 sheets on the tray enables fully automatic operation.
4. Speedy Lamination:
Any manual preparatory tasks that were needed in traditional encapsulation are now unnecessary. It
takes only 4 minutes to laminate 10 sheets of letter size paper.
5. Eco Mode saves power consumption:
For more details, see ECO MODE (Power Saving Mode).

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 7 of 68
IMPORTANT SAFETY PRECAUTIONS
The following safety precautions must be observed for your safety during the operation of this product.
Please read the cautions and warnings carefully. Please keep this manual and refer to it whenever
necessary.
General Caution
Electric Shock Indicates the potential for electric shocks.
Tangling Warning Indicates possible injuries caused by tangling in a rotating machine
part.
Amputation Warning Indicates possible serious injuries such as finger amputation.
Heat Warning Indicates the potential for injuries caused by extreme heat.
Don’t Do Indicates unspecified acts that are forbidden.
Unplug immediately Indicates a dangerous situation. Unplug the ALM3230 from the
wall outlet and call for service.
These two different words are used on the machine according to the level of danger.
WARNING In the case of incorrect use, there can be serious injury.

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 8 of 68
CAUTION Injury to the operator or damage to equipment possible. There can also be a machine
malfunction.

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 9 of 68
INSTALLATION
To avoid fire, electric shock, or any danger, do not install the machine in a place like:
In direct sunshine or near an
air conditioner.
In an extremely cold area.
In an extremely dusty area.
In an extremely humid/dry area.
In/near a heating appliance or extremely hot
area.
On an uneven or shaky floor.
POWER SUPPLY/GROUND WIRE
1. Use the appropriate power supply. Always connect to AC120V. Unstable voltage may cause electric shock,
fire, or damage to the machine. Always avoid using multiple outlet connections.
2. Pay attention to the amperage. Unless the amperage is enough, it may cause fire or malfunction. A
dedicated circuit is highly recommended.
3. Ensure a ground connection is correctly made to avoid any danger or electrical problems. Do not alter the
power cord.
4. Handle power cord with care.
Do not set the machine on the power cord. Do not pull the power cord forcibly.
Do not place the machine near heated equipment.
Damage to the power cord may cause fire, electric shock or damage to the machine and the operator.

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 10 of 68
GENERAL CAUTIONS
Always follow these instructions for safe operation.
1. What to wear
In order to avoid any possible danger
• Do not wear neck-ties or necklaces that are loose.
• Do not wear loose clothes. If entangled, turn off the power or unplug immediately.
• Be careful that your hair does not get caught in the machine.
2. Operation
• Always close the covers.
• When you are in a closed room, ventilate well.
• Do not spill water on the machine or handle it with wet hands.
• Do not leave the machine during operation. The socket outlet should be installed near the equipment and
be easily accessible.
3. in an emergency
• If a malfunction occurs switch off and/or unplug immediately.
• Contact your dealer or the DryLam Tech-Line for assistance.
• Do not attempt to disassemble/repair /alter the machine yourself without authorization.
4. Others
In order to avoid serious personal injury or damage to the machine:
• Do not use the machine for any other purposes than what it was designed for.
• Do not put heavy items on the machine or subject it to physical abuse.
• Always unplug the machine before moving it.
• Remember that the laminated objects can be very hot.
• Machine may be damaged when incorrectly used.
• Do not drop metal items such as paper clips or staples inside the machine.
• Do not remove the covers from the machine or otherwise defeat the safety switches.
• Never alter or modify the machine.
• Do not remove caution labels from the machine.
• Always use our exclusive AL-ROLL lamination film.