FUJIPLA AL-MEISTER ALM3230 User manual

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 1 of 68
AL-MEISTER
ALM3230
Instruction Manual
Thank you very much for purchasing the FUJIPLA ALM3230 Auto Laminator. Due
to the potential for damage and for personal safety reasons only trained
personnel should operate this machine! Please read through this manual carefully
before operation. Please keep this manual and refer to it whenever necessary.

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 2 of 68
Ver 1.0[US]
Ver 2 by Brian Jennett (includes Ver 1.0 [US]) 12/14/15, 1/27/16, 3/2/16, 5/11/16, 1/23/17, 7/14/17,
8/23/18
DryLam is a trademark of Martin Yale Industries LLC, the exclusive
distributor of Fujipla products in North America. Contact DryLam’s Tech-
Line at 260-569-7231 or [e-mail] with any service related
inquiries. Other information is available on our website at
www.drylam.com
Contents
SPECIFICATIONS ...................................................................................................................................... 4
MAXIMUM PAPER THICKNESS ............................................................................................................. 5
MAIN FEATURES......................................................................................................................................6
IMPORTANT SAFETY PRECAUTIONS ......................................................................................................... 7
GENERAL CAUTIONS.............................................................................................................................. 10
REQUIREMENTS OF PAPER TO BE LAMINATED....................................................................................... 11
RECYCLING INFORMATION .................................................................................................................... 11
INCLUDED COMPONENTS ...................................................................................................................... 12
2. NAMES AND FUNCTIONS ................................................................................................................... 13
2-1. EXTERIOR.................................................................................................................................... 13
2-2. INTERIOR .................................................................................................................................... 15
2-3. OPERATION PANEL ..................................................................................................................... 16
2-4. LCD DISPLAY ............................................................................................................................... 17
2-5. OTHER SWITCHES AND BUTTONS................................................................................................ 19
3. INSTALLATION ................................................................................................................................... 21
3-1. INSTALLING THE ALM3230 .......................................................................................................... 21
3-2. SET FEEDER TRAY ........................................................................................................................ 21
3-3. SET EXIT TRAY ............................................................................................................................. 21
3-4. SET WASTE COLLECTION BOX...................................................................................................... 23
3-5. CONNECT POWER CORD ............................................................................................................. 23
4. SET LAMINATION FILM/MANUAL MODE ............................................................................................ 24
5. AUTOMATIC OPERATION ................................................................................................................... 39

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 3 of 68
5-1. WARM UP................................................................................................................................... 39
5-2. SETTINGS.................................................................................................................................... 40
5-2-1. SET TEMPERATURE .............................................................................................................. 40
5-2-2. SPEED SETTING .................................................................................................................... 41
5-2-3. SET TRIMMER MARGINS ...................................................................................................... 42
5-2-4. MODE MENUS ..................................................................................................................... 43
5-2-5. SET COUNT .......................................................................................................................... 45
5-2-6. MARGIN SET ........................................................................................................................ 47
5-2-7. CUT ADJUST......................................................................................................................... 48
5-2-9. PAPER FEED ADJUST (SOFTWARE)........................................................................................ 50
5-2-10. TOTAL COUNT.................................................................................................................... 51
5-2-11. CHECK FILM INFO............................................................................................................... 52
5-2-12. PAPER FEED RESIST ROLLER PRESSURE ADJUSTMENT (MECHANICAL) ................................ 53
5-2-13. PAPER SKEW ADJUST ......................................................................................................... 55
5-3. SET PAPER .................................................................................................................................. 56
5-4. START OPERATION...................................................................................................................... 59
5-5. ECO MODE (Power Saving Mode)................................................................................................ 60
5-6. TERMINATE LAMINATION ........................................................................................................... 60
6. LONG MODE ...................................................................................................................................... 61
7. TROUBLESHOOTING/ERROR MESSAGES............................................................................................. 62
8. CLEANING THE HEAT ROLLERS ........................................................................................................... 68

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 4 of 68
SPECIFICATIONS
Feature:
Model ALM3230
Minimum
Maximum
Feeder Tray Capacity
1 page
200 pages (20# copy paper), less for thicker paper
Paper Width
8-1/8”
12.6”
Paper Length
6-1/2”
20” in normal mode, unlimited length in “LONG MODE”
Operating Temperature
170 degrees F
270 degrees F
Operating Speed (in. per min.)
ver 1.0 and 1.2 = 40 (fixed)
ver 2.1 = 28 – 42 (variable)
Finished Size (W x L) and
Cutting/Trimming
Methods/Sizes of Common
Paper Sizes
Letter (8.5” x 11”), Double Letter (11” x 17”), and “Digital” (12” x 18”) sizes are the
most common. An additional length of film margin can be retained on leading, and
trailing edges of up to .2” and 1.2” respectively.
Maximum Laminated Thickness
16mil (.016”) (including film thickness)
Exit Tray capacity
200 pages (20# copy paper laminated with 5mil film), less for thicker paper
Warm-up Time
Approx. 15 minutes
Power Source
AC 120V 60 Hz
Power Consumption
1200W, 10A
Laminator Dimensions
50.1"(W) X 24.8"(D) X 18.5"(H) including Feeder Tray, Feeder Tray Extension and Exit
Tray installed. (Not including Stand.)
Optional Stand Dimensions
19 (W) x 22 (D) x 24” (H) (Not including laminator)
Laminator Weight
97 LBS (Optional stand not included)
Optional Stand Weight
52.9 LBS (Laminator not included)
Environmental Restrictions
Within the range of 32F to 86F (68 +/- 40F recommended)/an altitude below 6600'.
Accessories
Feeder Tray -- Extension Feeder Tray -- Exit Tray -- Power Cord – Waste Collection Box

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 5 of 68
SPECIFICATIONS (cont’d)
MAXIMUM PAPER THICKNESS
The ALM3230 will accept a maximum of 16 mil combined paper/film thickness.
This table shows maximum paper stock thickness given the thickness of the film being utilized:
Table 1
For example, looking at Table 1 above, when laminating two sides of a sheet with 5 mil film, the film
itself is 10 mil’s thick. Hence, paper stock can be no thicker than 6 mil. 6 mil thickness equates to 40#
cover or 60# index.
This is more of a limitation of the Cutter and Trimmer Units than it is of other areas (feeding,
laminating) of the laminator. When cutting and trimming film only (in other words, outside the paper
area) it MAY be possible to process UP TO 120# cover (#180# index) regardless of the thickness of the
film utilized.
ALM3230 Maximum Paper Thickness Table
Available
film
thickness
Based on 16 mil maximum film/paper thickness
1 2 3 4 6 8 10 12 14 16
1.2mil
Single
sided
Film 14.8mil paper = (120# cover, 180# index, 312 gsm)
1.5mil
Two sided Film 13mil paper = (105# cover, 158# index, 206 gsm)
3mil
Two sided Film 10mil paper = (90# cover, 135# index, 245 gsm)
5mil
Two sided Film 6 mil paper = (40# cover, 60# index,
162 gsm)

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 6 of 68
MAIN FEATURES
The AL-MEISTER ALM3230 is a fully automatic hot laminator that will feed, laminate, cut and trim
around all four sides of paper. Once threaded and set up properly, place printed paper on the Feeder
Tray and press the [START] button for full automatic operation.
1. Laminating Size/Laminating Film:
Letter/Double Letter/Digital sized paper can be laminated automatically. The film is specially produced.
Glossy and matte types are available.
2. Finish with, or without margin:
With margin:The ALM3230 can be set to cut and trim leaving a margin of film outside the edges of the
paper. With a margin the paper is completely encapsulated to enhance durability and resistance to
liquids.
Without margin:The ALM3230 will also cut and trim laminated paper to the paper size (“flush cut”). The
surface of the paper is protected with the edges exposed.
3. Feeds 200 sheets automatically:
Automatic feeding of up to 200 sheets on the tray enables fully automatic operation.
4. Speedy Lamination:
Any manual preparatory tasks that were needed in traditional encapsulation are now unnecessary. It
takes only 4 minutes to laminate 10 sheets of letter size paper.
5. Eco Mode saves power consumption:
For more details, see ECO MODE (Power Saving Mode).

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 7 of 68
IMPORTANT SAFETY PRECAUTIONS
The following safety precautions must be observed for your safety during the operation of this product.
Please read the cautions and warnings carefully. Please keep this manual and refer to it whenever
necessary.
General Caution
Electric Shock Indicates the potential for electric shocks.
Tangling Warning Indicates possible injuries caused by tangling in a rotating machine
part.
Amputation Warning Indicates possible serious injuries such as finger amputation.
Heat Warning Indicates the potential for injuries caused by extreme heat.
Don’t Do Indicates unspecified acts that are forbidden.
Unplug immediately Indicates a dangerous situation. Unplug the ALM3230 from the
wall outlet and call for service.
These two different words are used on the machine according to the level of danger.
WARNING In the case of incorrect use, there can be serious injury.

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 8 of 68
CAUTION Injury to the operator or damage to equipment possible. There can also be a machine
malfunction.

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 9 of 68
INSTALLATION
To avoid fire, electric shock, or any danger, do not install the machine in a place like:
In direct sunshine or near an
air conditioner.
In an extremely cold area.
In an extremely dusty area.
In an extremely humid/dry area.
In/near a heating appliance or extremely hot
area.
On an uneven or shaky floor.
POWER SUPPLY/GROUND WIRE
1. Use the appropriate power supply. Always connect to AC120V. Unstable voltage may cause electric shock,
fire, or damage to the machine. Always avoid using multiple outlet connections.
2. Pay attention to the amperage. Unless the amperage is enough, it may cause fire or malfunction. A
dedicated circuit is highly recommended.
3. Ensure a ground connection is correctly made to avoid any danger or electrical problems. Do not alter the
power cord.
4. Handle power cord with care.
Do not set the machine on the power cord. Do not pull the power cord forcibly.
Do not place the machine near heated equipment.
Damage to the power cord may cause fire, electric shock or damage to the machine and the operator.

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 10 of 68
GENERAL CAUTIONS
Always follow these instructions for safe operation.
1. What to wear
In order to avoid any possible danger
• Do not wear neck-ties or necklaces that are loose.
• Do not wear loose clothes. If entangled, turn off the power or unplug immediately.
• Be careful that your hair does not get caught in the machine.
2. Operation
• Always close the covers.
• When you are in a closed room, ventilate well.
• Do not spill water on the machine or handle it with wet hands.
• Do not leave the machine during operation. The socket outlet should be installed near the equipment and
be easily accessible.
3. in an emergency
• If a malfunction occurs switch off and/or unplug immediately.
• Contact your dealer or the DryLam Tech-Line for assistance.
• Do not attempt to disassemble/repair /alter the machine yourself without authorization.
4. Others
In order to avoid serious personal injury or damage to the machine:
• Do not use the machine for any other purposes than what it was designed for.
• Do not put heavy items on the machine or subject it to physical abuse.
• Always unplug the machine before moving it.
• Remember that the laminated objects can be very hot.
• Machine may be damaged when incorrectly used.
• Do not drop metal items such as paper clips or staples inside the machine.
• Do not remove the covers from the machine or otherwise defeat the safety switches.
• Never alter or modify the machine.
• Do not remove caution labels from the machine.
• Always use our exclusive AL-ROLL lamination film.

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 11 of 68
REQUIREMENTS OF PAPER TO BE LAMINATED
Do not laminate:
• Money or valuable securities.
• Paper with staples.
• Magnets or magnetic documents.
• Flammable paper or material that is affected by heat such as vinyl chloride or polyethylene.
• Unique and irreplaceable documents.
• Paper thicker than 0.4mm including film thickness.
• Paper that discolors and changes in quality with heat such as thermal papers and crayoned pictures.
• Paper that contains a lot of moisture.
• Items other than paper (magnets, vinyl, etc.)
• Paper that is curved or has creases.
CLEANING OF EXTERIOR
Be sure that the machine is unplugged.
Before cleaning the machine turn off the power and let the machine cool down.
Wipe off stains with a soft cloth. When stains are persistent use a firmly squeezed soft cloth soaked in a small
quantity of water or detergent. Wipe off the residue of detergent with a cloth soaked in water.
USEFUL INFORMATION – FILM END
This model has a function that gives caution that the film will end soon. The final few feet of film has either
black colored film or the black colored tape on the film. Please note when doing continuous lamination, that
one or two sheets may be laminated with the black tape when film runs out. Therefore, in order to avoid this
problem, please check the remaining film amount on the display from time to time. It is recommended to
provide extra prints when laminating.
RECYCLING INFORMATION
This is a serviceable electronic device which contains components which should be replaced at the end of their
effective lives. You can help control emerging risks by disposing of the electronic device separately from your
domestic waste. Electric and electronic devices marked with a crossed out waste bin indicate that these
products should not be disposed of together with domestic waste as there may be a severe impact on the
environment as well as human health due to the possibly of hazardous materials.

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 12 of 68
INCLUDED COMPONENTS
Please check all these components are included.
•ALM3230
•Feeder Tray
•Feeder Tray Extension
•Exit Tray
•Power Cord
•Waste Collection Box (in two parts)

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 13 of 68
2. NAMES AND FUNCTIONS
2-1. EXTERIOR
1
Lower Tension Controller
9
Skew Control Knob
2
Feeder Tray
10
Feeding Control Knob
3
Paper Feed Adjust
11
Feeder Release Handle
4
Lamination Handle
12
Operation Panel
5
Upper Tension Controller
13
Trimmer Adjustment Knobs

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 14 of 68
6
Trimmer Cover
14
Power Switch
7
Exit Tray
15
AC Inlet
8
Waste Collection Box

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 15 of 68
2. NAMES AND FUNCTION (cont’d)
2-2. INTERIOR
SECTIONS
FUNCTION
A
Feeder Section
B
Lamination Section
C
Cutter Section
D
Trimmer Section
COMPONENTS
1
Feeder Tray Extension
For longer double letter and digital paper size laminations.
2
Feeder Tray
Tray for letter size paper.
3
Feeder Roller
Picks paper from feeder tray and feeds it to the lamination section.
4
Paper Feed “Resist” Roller
Prevents multiple sheets from entering lamination section.
5
Heat Rollers
Laminates upper and lower film to paper with heat and pressure.
6
Cutter Unit
Cuts front and back of the film (leading and trailing edges).
7
Trimmer Unit
Cuts sides of paper (operator and non-operator sides of the machine).
8
Exit Tray
Tray for finished paper.

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 16 of 68
2. NAMES AND FUNCTION (cont’d)
2-3. OPERATION PANEL
START Press to start operation.
STOP Press to stop operation.
RESET Press to return to the operation mode and to reset the counter.
SCROLL (UP) Press to raise cursor or the set value.
SCROLL (DOWN) Press to lower cursor or the set value.
MODE Press to select MODE (menus) setting.
TEMP/SPEED Press to select temperature or speed setting menus. Hold
continuously to see the current temperature.
POWER LAMP Indicates the power is on.
READY LAMP Indicates that the set temperature has been achieved.
ECO LAMP Lights during power saving mode.
ERROR LAMP Lights when an operation error occurs. To aid in servicing note
the error message that is generated on the LCD display.
LCD DISPLAY Shows status of settings, operation and errors.

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 17 of 68
2. NAMES AND FUNCTION (cont’d)
2-4. LCD DISPLAY
POWER ON/WARM UP
When powered up the LCD will indicate the model and
software version.
The next screen will show the type of film, if installed.
Indicates the machine is being heated up, however operation
is not possible during this time.
LCD may indicate “READY” when RFID tag has been damaged
or is not in place (see information on film roll RFID tag
elsewhere in this manual).
When the ALM3230 reaches set temperature and regulation begins the buzzer beeps three times.
“READY” appears:
•If machine is fully heated.
•Under certain conditions if the RFID tag is not in place and machine is not heated.
If the machine has been properly threaded it is ready to be run in automatic mode. If
the machine has not been threaded, or if you are unsure that it has been, the START button
should NOT be pressed. To set the film and thread the machine see section 4 starting on page
20.
1) [TEMP] indicates the set temperature in Fahrenheit. See section 5-2-1 on page 34.
2) [SPEED] indicates the set speed in inches per minute. See section 5-2-2 on page 34.

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 18 of 68
2. NAMES AND FUNCTION (cont’d)
3) [MARGIN] indicates that the cutting is with, or without margin of film on the front and back (leading
and trailing edges) of the laminated paper. NOTE: A “margin” is a (sealed) edge of film around the
laminated paper. See section 5-2-6 on page 40.
4) [SET COUNT] indicates number of the papers to be processed. See section 5-2-5 on page 38.

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 19 of 68
2. NAMES AND FUNCTIONS (cont’d)
2-5. OTHER SWITCHES AND BUTTONS
Open the trimmer cover.
1) Manual MOVE Switch
Use to set/feed film or to take out paper when it is stuck

DryLam
A Trademark of Martin Yale Industries
251 Wedcor Avenue, Wabash, IN 46992
Brian Jennett- Tech-Line & Service Advisor/Manager
Phone: [phone])
www
.DryLam .c o m
ALM3230 Customer Instruction Manual.docx Page 20 of 68
To feed forward, turn the switch to left.
To feed backward, turn the switch to right.
* Set the trimmer adjuster to Film Set position during the threading process.
The MOVE switch will not operate after some errors (See #7. TROUBLESHOOTING/ERROR MESSAGES).
2) Manual CUT Switch
Use when setting film or cutting film which is stuck in the laminator. *It does not work when a cutting error
has occurred.
2. NAMES AND FUNCTION (cont’d)
NOTE: The manual MOVE switch works most any time during manual mode. Some errors it may be necessary
to press RESET to clear the error which will then restore the MOVE switch function.
Other errors (often accompanied by the words “CALL FOR SERVICE”) require the ALM3230 to be powered off
and turned on again to restore operation.
CAUTION: Whenever using the MOVE switch it is important to account for all film going into the machine,
particularly during the threading process. If film does not exit the discharge in less than 5 seconds STOP! Film
may be accumulating within the machine. If this is allowed to continue, damage to interior components of the
machine will occur.
*If you believe an excess amount of film has gone into the machine release the MOVE switch. Raise the
Lamination Handle and pull the film back out the front of the lamination area. Use the MOVE switch to assist,
if necessary.
*Whenever you use the manual MOVE Switch, even for a brief moment, always move enough film out the
discharge to grab on to. Then, always cut the film by using the manual CUT button and pull the cut film/paper
from the discharge. This must be performed before pressing the START button, otherwise errors and/or
damage to the machine may result.
*After the film waste has been pulled from the discharge the machine is ready to be run in automatic mode.
Do NOT run the MOVE switch again unless CUT is performed immediately afterward.