Fujitsu ABU36RSLX User manual

CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 1
OUTLINE AND DIMENSIONS . . . . . . . . . . . . . 2
REFRIGERANT SYSTEM DIAGRAM . . . . . . . 4
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . 5
INDOOR PCB CIRCUIT DIAGRAM . . . . . . . . 7
OUTDOOR PCB CIRCUIT DIAGRAM . . . . . . 8
ERROR DISPLAY . . . . . . . . . . . . . . . . . . . . . . 11
DISASSEMBLY ILLUSTRATION . . . . . . . . . . 13
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 21
STANDARD ACCESSORIES . . . . . . . . . . . . . 23
SPLIT TYPE
ROOM AIR CONDITIONER
CEILING type (60Hz)
Models
Indoor unit Outdoor unit
ABU36RSLX AOU36RLX

ADDITIONAL REFRIGERANT CHARGE (R410A)
Pipe Length 49 ft. (15 m) 4 lb 14 oz (2,200 g)
66 ft. (20 m) 5 lb 5 oz (2,400 g)
98 ft. (30 m) 6 lb 3 oz (2,800 g)
131 ft. (40 m) 7 lb 1 oz (3,200 g)
164 ft. (50 m) 7 lb 15 oz (3,600 g)
ADDITIONAL CHARGE
FULL CHARGE
AMOUNT
0.43 oz / ft. (40 g / m)
SPECIFICATIONS
TYPE
COOLING & HEATING
INDOOR UNIT
ABU36RSLX
OUTDOOR UNIT
AOU36RLX
COOLING CAPACITY
34,100 / 33,500 BTU / h
HEATING CAPACITY
38,200 / 37,600 BTU / h
POWER SOURCE
230 V / 208 V
FREQUENCY
RUNNING CURRENT
COOLING
18.3 A / 19.5 A
HEATING
15.6 A / 17.3 A
INPUT WATTS COOLING
4.22 kW / 4.08 kW
HEATING
3.60 kW / 3.60 kW
E.E.R. COOLING
2.37 / 2.40 kW/kW
HEATING
3.11 / 3.06 kW/kW
MOISTURE REMOVAL (/hr)
AIR CIRCULATION (m3/hr)
3.5 L/hr
1,850 m3/hr
ELECTRICAL DATA
FAN MOTOR
COMPRESSOR
Hermetic type, 4 poles, Inverter, Twin rotary
TNB220FPBM9
4 lb 14 oz (2,200g)
230 V
DISCRIMINATION
MFA-45DZM
INDOOR UNIT
HIGH-SPEED
MED-SPEED
LOW-SPEED
Cool 1,100 r.p.m. / Heat 1,100 r.p.m.
Cool 1,000 r.p.m. / Heat 900 r.p.m.
Cool 850 r.p.m. / Heat 750 r.p.m.
OUTDOOR UNIT DISCRIMINATION
MFE-45ROM
HIGH-SPEED Cool 850 r.p.m. / Heat 900 r.p.m.
WEIGHT
INDOOR UNIT
Net / Gross
Net / Gross
48 kg / 61 kg
OUTDOOR UNIT
64 kg / 70 kg
1 60Hz
DIMENSIONS
INDOOR UNIT
H x W x D 9-1/2" x 65-1/2" x 27-5/8" inch
240 x 1,660 x 700 mm
OUTDOOR UNIT
H x W x D 32-3/4" x 35-1/2" x 13" inch
830 x 900 x 330 mm
TYPE
DISCRIMINATION
REFRIGERANT R410A
POWER SOURCE
2005.12.27 1

OUTLINE AND DIMENSIONS
65-1/2" (1,660)
9-1/2"
(240)
27-5/8" (700)
63" (1,600)
5-1/8" (130)
11-7/8" (300)
Unit : inch (mm)
INDOOR UNIT
Model : ABU36RSLX
2005.12.27 2

Unit : inch (mm)
OUTDOOR UNIT
Models : AOU36RLX
3"(77)
35-1/2" (900)
32-3/4" (830)
17-3/8" (440)
7/8" (21)
3/8" (9)
15-3/4" (400)
13" (330)
1-1/4"
(31)
1/2"
(12)
7-3/4" (196)
5-3/4" (147)
6-3/4" (170)
3-7/8" (99)
14-5/8" (370)
25-5/8" (650)
Air Flow
2005.12.27 3

Evaporator
REFRIGERANT SYSTEM DIAGRAM
OUTDOOR UNIT
Pressure
Check Valve
Condenser
4-way
Valve
High Pressure
Switch
Accumulator
Muffler
Compressor
Expansion
Valve Refrigerant Pipe
9.52mm (3/8")
Charging Valve
Charging
Valve
Refrigerant Pipe
15.88mm (5/8")
INDOOR UNIT
Strainer
Strainer
: COOL
: HEAT
Models : ABU36RSLX / AOU36RLX
2005.12.27 4

CIRCUIT DIAGRAM
Model : ABU36RSLX
2005.12.28 5
ORANGE
YELLOW
WHITE
RED
BROWN
ORANGE
YELLOW
WHITE
RED
BROWN
ORANGE
YELLOW
WHITE
RED
BROWN
BLUE
PURPLE
GRAY
GRAY
PURPLE
BLUE
BLACK
WHITE
RED
WHITE
WHITE
GREEN
WHITE
WHITE
WHITE
BLACK
BLACK
BLACK
RED RED
BLACK BLACK
GRAY GRAY
CN6 CN7 CN8
CN15
CN13
CN16CN5
CN11 CN10 CN4
CN17 CN1
CN201
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
1
2
3
1
2
3
1
2
3
1
23 1 2
3
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
1
2
3
1 2 1 2
1 2
1 2
FAN MOTOR
TERMINAL
Use T 3.15A-250V
Fuse on F101
N
L
G
STEP MOTOR
( LEFT / RIGHT )
STEP MOTOR
( UP / DOWN )
FAN MOTOR
CAPACITOR
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
3 2 1 3 2 1
POWER SUPPLY PCB
INDICATOR PCB
CONTROLLER PCB
M
F M
M

Model : AOU36RLX
ORANGE
YELLOW
WHITE
BLUE
BROWN
RED
BLUE
YELLOW
WHITE
BLACK
RED
BLACK
BLACK
RED
RED
BLUE
BROWN
BLACK
BLACK
BROWN
RED
GREEN BLACK BLACK
WHITE WHITE
WHITE
BROWN
BLACK
BLACK RED
BLACK
WHITE
ORANGE
ORANGE
BLACK
RED
YELLOW
YELLOW
BLUE
ORANGE
RED
BROWN
BROWN
WHITE
BLACK
BLACK
BLACK
BLACK
REDRED
WHITE WHITE
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
1
2
3
4
5
6
1
2
3
1
2
1212121212
123 4 12
123
3
CN1 CN34
CN1 W9 W8
W200
TM102
TM101 W3 W6 W7 W1 W2
W11
W10
W17
W16
W22
W21
W13
W12
CN27
CN802
CN30
CN407
W303
W304
W305 CN37
CN21 CN22 CN23 CN26 CN25
L1
L2
P
N
W
V
U
+-
V
W
U
G2(N)1 3 L N
EARTH EARTH
G
E V
POSISTOR
EMI FILTER
2T
CHOKE COIL
TERMINAL
COMPRESSOR
EMI FILTER
1T
CONNECTOR
PIPE TEMPERATURE
THERMISTOR
DISCHARGE TEMPERATURE
THERMISTOR
ACTIVE
FILTER
MODULE
FUSE
F4 T 5A-250V
FUSE
F2 T 3.15A-250V
CONTROLLER
PCB ASSY
POWER SUPPLY PCB ASSY
F M
4WV
EXPANSION VALVE COIL
FAN MOTOR
SOLENOID COIL
HIGH PRESSURE SWITCH
OUTDOOR TEMPERATURE
THERMISTOR
COMPRESSOR TEMPERATURE
THERMISTOR
HEAT SINK TEMPERATURE
THERMISTOR
2005.12.28 6

14V
5V
R57 1.0K
<1/10W>
C39
0.1
<F>
CR5
1000P
<R>
R50 10K
<1/10W>
R77 - R79
10K <1/10W> x 3
BZ1
PKM13EPY-4000
5V
R21 - R24
10K <1/10W> x 4
5V
5V
C22 - C25
0.01 <F> x 4
R25 - R28
1.0K <1/10W> x 4
I C6 (1/7)
uPA2003GR
R56
I C7 BR93LC46RF
DO
D I
SK
CS
VCC
NC
NC
GND1
2
3
4
5
6
7
8
611
CN9-1
CN9-2
CN9-3
CN9-4
CN9-5
CN16-1
CN16-2
CN16-3
UL1430 AWG22 PURPLE
UL1430 AWG22 GRAY
UL1430 AWG22 BLUE
CN15-1
CN15-2
CN15-3
2
13
70 69
60
14
15
71
73
64
22
23
24
25
26
78
79
80
46
45
44
43
50
6
10
9
8
62
32
31
30
29
28
5
11
12
13
16
17
18
27
34
35
77
76
P10
P11
P57
P56
P50
P27
P26
P25
P22
P21
P20
P130
P51
P52
P53
P54
P55
P01
P70
P71
P72
P131
P36
P67
P30
P31
P32
P14
P13
P12
P47
P46
P45
P44
P43
P03
XT1
I C
P24
P23
RESET
X2X1
20
19
47
48
21
53
61
49
51
52
36
37
38
39
40
72
63
42
41
59
58
57
56
71
33
67
4
7
75
68
74
65
66
55
54
3
2
1P15
P16
P17
2005.12.28 7
Model : ABU36RSLX
INDOOR PCB CIRCUIT DIAGRAM
CONTROLLER PCB ASSEMBLY ( MAIN PCB )
K01AL-050RHSE-C1

AC230V
60Hz
TERMINAL
HP-T3061-3
Model : AOU36RLX
POWER SUPPLY PCB
K04BA-0501HUE-P0
CONTROLLER PCB ASSY
K04AW-0504HUE-C1
INVERTER ASSY
EZ-005HHUE
2005.12.28 8

600/450V x 4
Model : AOU36RLX
CONTROLLER PCB ASSEMBLY ( MAIN PCB )
K04AW-0504HUE-C1
2005.12.28 9

5V
TM101
TM102
C112
0.015
<YE>
C113
0.015
<YE>
C111
3.3
<LE>
L4
RCH4730-021PF07
C107
3.3
<LE>
TM100
L2
N200500K1D7C
CT1
CT-1B
5V D60
DAN217U
C64
0.1
<F>
R68 22K
<1/10W>
C65
0.1
<F>
VR1
B2K
+
R61 3.74K
<1/10W>
(1%)
C60
220/16V
<PJ>
R60 1.0K
<1/10W>
(1%)
SA100
RA-302M
C106
3.3
<LE>
C104
0.033
<YE>
C105
0.033
<YE>
C101
3.3
<LE>
VA101
470V
<TNR>
VA102
470V
<TNR>
B
B
B
B
B
B
B
BLACK
WHITE
TO INDOOR UNIT
POWER SOURCE
230V
60Hz
EARTH
AC VOLT OUT
W2
W5
W6
BLACK
WHITE
W7
GREEN
W3
W8
BLACK
WHITE
W9
W1
W4
L1
RCH4730-021PF07
CN1
B3B-XASK-1-A
WHITE
CT OUT
1
2
3
or
or
AOU18RLX, AOU24RLX : W4 and W5
AOU36RLX, AOU42RLX : W1 and W2
*
*
*
POWER SUPPLY PCB ASSEMBLY
K04BA-0501HUE-P0
2005.12.28 10
Model : AOU36RLX

ERROR CONTENTS
(Indoor unit)
Indoor EEPROM abnormal
Outdoor EEPROM abnormal
Indoor room temperature sensor open
Indoor room temperature sensor shortcircuited
Indoor heat exchanger temperature sensor open
Indoor heat exchanger temperature sensor shortcircuited
Float switch operated
Indoor signal abnormal
Outdoor signal abnormal
Indoor fan abnormal
Outdoor power source connection abnormal
Outdoor heat exchanger temperature sensor open
Outdoor heat exchanger temperature sensor shortcircuited
Outdoor temperature sensor open
Outdoor temperature sensor shortcircuited
Outdoor discharge pipe temperature sensor or compressor
temperature sensor open
Outdoor discharge pipe temperature sensor or compressor
temperature sensor shortcircuited
Outdoor high pressure abnormal
Outdoor discharge pipe temperature or compressor
temperature sensor abnormal
OPERATION
lamp (RED)
(2 times)
(2 times)
(3 times)
(3 times)
(4 times)
(5 times)
(5 times)
(6 times)
TIMER lamp
(GREEN)
(2 times)
(3 times)
(3 times)
(4 times)
(4 times)
(5 times)
(5 times)
(6 times)
(7 times)
SWING lamp
(ORANGE)
: 0.1s ON/0.1s OFF (flash) : OFF
: 0.5s ON/0.5s OFF (flash)
Error contents
SWING SWING TIMER
MANUAL
AUTO
OERATION
VERTICAL SWING lamp (Orange)
TIMER lamp (Green)
OPERATION lamp (Red)
Operation can be checked by lighting and flashing of the display section OPERATION,
TIMER, and VERTICAL SWING lamps.
Perform judgment in accordance with the following.
TEST RUNNING
When the air conditioner is run by pressing the remote control unit test run button, the
OPERATION, TIMER, and VERTICAL SWING lamps flash slowly at the same time.
ERROR
The OPERATION, TIMER, and VERTICAL SWING lamps operate as follows (Table 1)
according to the error contents.
2005.12.28 11

SPECIAL INSTALLATION
SETTING
PUMP DOWN (Refrigerant collecting operation)
ERROR CONTENTS
(outdoor unit)
1. Make a TEST RUN in accordance with the in-
stallation instruction sheet for the indoor unit.
2. OUTDOOR UNIT LEDS
Error contents
Communication error
(Indoor unit - Outdoor unit)
Discharg pipe temperature sensor
Outdoor heat exchanger temperature sensor
Outdoor temperature sensor
Compressor temperature sensor
Heat sink temperature sensor
Pressure switch abnormal
IPM error
Compressor rotor position cannot detect
Compressor cannot operate
Outdoor fan abnormal (upper fan)
Outdoor fan abnormal (lower fan)
No error
LED
1 flash
2 flash
3 flash
4 flash
7 flash
8 flash
9 flash
12 flash
13 flash
14 flash
15 flash
16 flash
lighting
1. When the product is stopped:
When a malfunction occurs in the outdoor unit, the LED on
the circuit board lights to indicate the error. Refer to the fol-
lowing table for the description of each error according to the
LED.
Perform the following procedures to collect the refrigerant
when moving the indoor unit or the outdoor unit.
*When the pump down operation is repeated, temporarily disconnect
the power supply after opening the closed valves (both liquid and gas).
Reconnect the power supply after 2 - 3 minutes and perform the pump
down operation.
*When the start of the operation after pump down operation has been
completed, temporarily disconnect the power supply after opening the
closed valves (both liquid and gas).
Reconnect the power supply after 2-3 minutes and be sure to perform
a test operation for cooling.
1
2
3
4
2. When the product is operating:
1
2
3
4
Press the PUMP DOWN switch on the outdoor unit.
(The LED on the outdoor unit circuit board lights.)
Press the PUMP DOWN switch on the outdoor unit.
The LED on the outdoor unit circuit board lights, and
operation stops. At this point, recovery has not been
completed, so do not close the two- and three-way
valves.
The pump down operation (cooling operation) be-
gins right away. After oparation starts, close the
three-way valve (liquid).
The pump down operation (cooling operation) be-
gins after three minutes. Close the three-way valve
(liquid) after operation starts.
After 2 - 3 minutes, operation stops. Close the three-
way valve (gas) within one minute after operations
stops.
After 2 - 3 minutes, operation stops. Close the three-
way valve (gas) within one minute after operations
stops.
The LED will go out three minutes after it stops.Dis-
connect the power supply after confirming that the
LED has gone out.
The LED will go out three minutes after it stops. Dis-
connect the power supply after confirming that the
LED has gone out.
3-way valve
(Liquid)
3-way valve
(Gas)
2005.12.28 12

DISASSEMBLY ILLUSTRATION
INDOOR UNIT
Model : ABU36RSLX
345-2
240-2
240-1
876-1
345-1
338-1
338-2
8
403 122 286
174
386
138
752
735
329
321
69
684
435
434
228
229
580
506
407
505 408
361
396
160
63
868
743
240
146
383
762
74
448
472
223
755
56
388
164
403
181
761
174
387
12
382
379
109
126
122
286
384
2005.12.28 13

407
434
435
408
505
506
69
876-1
387
160
91
91
91
321
386
361
Model : ABU36RSLX
2005.12.28 14

63
868
385
763
227
321
387
436
424
684
438
876-2
Model : ABU36RSLX
2005.12.28 15

253-3
34
195
253-4
253-5
253-6
253-7
236
234
380 185-1
625
187
472
448
223
381-4
253-2
253-1
875
815-1
195
Model : ABU36RSLX
2005.12.28 16

1
6
7
3
4
5
2
Model : AOU36RLX
2005.12.28 17

17
18
10
13 11
9
15 14
8
Model : AOU36RLX
2005.12.28 18

22
23
31
20
29
12
28
12
19
24
26
27
25
30
Model : AOU36RLX
2005.12.28 19