Fujitsu PRIMERGY Econel 200 S2 Owner's manual

PRIMERGY Econel 200 S2
Server
Service Supplement
Edition February 2007

Comments…Suggestions…Corrections…
The User Documentation Department would like to
know your opinion of this manual. Your feedback helps
us optimize our documentation to suit your individual
needs.
Feel free to send us your comments by e-mail to
[email protected].
Certified documentation
according to DIN EN ISO 9001:2000
To ensure a consistently high quality standard and
user-friendliness, this documentation was created to
meet the regulations of a quality management system
which complies with the requirements of the standard
DIN EN ISO 9001:2000.
cognitas. Gesellschaft für Technik-Dokumentation mbH
www.cognitas.de
Copyright and Trademarks
Copyright © 2007 Fujitsu Siemens Computers GmbH.
All rights reserved.
Delivery subject to availability; right of technical modifications reserved.
All hardware and software names used are trademarks of their respective manufacturers.

Econel 200 S2 Service Supplement
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Overview of the documentation . . . . . . . . . . . . . . . . 5
1.2 Notational conventions . . . . . . . . . . . . . . . . . . . . . 7
2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Replacement routines . . . . . . . . . . . . . . . . . . . . . 17
4.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.1 Opening the server . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.2 Removing the processor fan 2 . . . . . . . . . . . . . . . . . . 17
4.1.3 Removing the system fan . . . . . . . . . . . . . . . . . . . . 18
4.1.4 Removing the memory air duct . . . . . . . . . . . . . . . . . 18
4.1.5 Removing the processor fan 1 . . . . . . . . . . . . . . . . . . 18
4.1.6 Removing the front cover . . . . . . . . . . . . . . . . . . . . 19
4.2 Replacing the operating panel cable . . . . . . . . . . . . . 21
4.3 Replacing the USB cable (front side) . . . . . . . . . . . . . 23
4.4 Replacing the temperature sensor . . . . . . . . . . . . . . 25
4.5 Replacing the power supply unit . . . . . . . . . . . . . . . 26
4.6 Replacing the intrusion switch . . . . . . . . . . . . . . . . 29
4.7 Replacing the Chassis ID board . . . . . . . . . . . . . . . . 30
4.8 Replacing the system board . . . . . . . . . . . . . . . . . . 31

Service Supplement Econel 200 S2
Contents
5 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.1 Board layout . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.1.1 Chassis ID board . . . . . . . . . . . . . . . . . . . . . . . . . 35
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Econel 200 S2 Service Supplement 5
1 Introduction
The PRIMERGY Econel 200 S2 server is an Intel-based server for workgroups
and small networks. The server is suitable for use as a file server and also as
an application, information or Internet server.
1.1 Overview of the documentation
Concept and target group of this manual
This Service Supplement completes the information given in the Operating
Manual, the Options Guide and the Technical Manual of the system board.
The actions described in this manual should only be performed by service
personnel.
Service DVD
Service partners of Fujitsu Siemens Computers can order a Service DVD
PRIMERGY. On the DVD the following manuals are available in PDF format:
– “Safety notes and other important information” manual
– Operating Manual for PRIMERGY Econel 200 S2
– Technical Manual for the system board D2530
– Options Guide for PRIMERGY Econel 200 S2
– Service Supplement PRIMERGY Econel 200 S2
– BIOS Setup manual

6 Service Supplement Econel 200 S2
Overview of the documentation Introduction
Information/procedure Manual
Detailed safety notes Safety notes and other
important information
Features and technical data of the server
Installation and operation, among other things:
– External ports on the server
– Operation
– Configuration of the server
Troubleshooting
Operating Manual
Information about the system board:
– Features of the system board
– Pin assignment of the connectors
– Jumper settings
– LED indicators
– Replacing the battery
Technical Manual
Extensions and upgrades:
IFor some components only the installation
routine is described in the Options Guide.
Removing these components proceed in
reverse order.
– Installing a second processor
– Extending the main memory
– Installing accessible drives
– Installing SATA hard disk drives
– Installing expansion boards in PCI slots
Cabling
Options Guide
Table 1: Overview of the Documentation Econel 200 S2

Econel 200 S2 Service Supplement 7
Introduction Notational conventions
1.2 Notational conventions
The following notational conventions are used in this manual:
Replacement routines:
– Replacing the operating panel cable
– Replacing the USB cable (front side)
– Replacing the temperature sensor
– Replacing the power supply unit
– Replacing the intrusion switch
– Replacing the Chassis ID board
– Replacing the system board
Board layout
Service Supplement
BIOS setup BIOS Setup
text in italics indicate commands, menu items or software programs.
“quotation marks” indicate names of chapters and terms that are being
emphasized.
Êdescribes activities that must be performed in the order
shown
VCAUTION! Pay particular attention to texts marked with this
symbol. Failure to observe this warning may endanger
your life, destroy the system or lead to the loss of data.
Iindicates additional information, notes and tips
Table 2: Notational conventions
Information/procedure Manual
Table 1: Overview of the Documentation Econel 200 S2

Econel 200 S2 Service Supplement 9
2Procedure
VCAUTION!
The actions described in this manual should only be performed by
service personnel.
ÊBefore doing anything else, please take notice of chapter “Safety notes” on
page 11 et seq. .
ÊMake sure all necessary manuals (see service DVD) are available; possibly
print of the PDF files. You will definitely need the Operating Manual for the
server, the Options Guide for the server and the Technical Manual for the
system board.
ÊShut down the server correctly, switch it off, pull out the power plug, and
open the server as described in the chapter “Replacement routines” on
page 17 et seq. .
ÊReplace the defective component as described in the relevant chapter.
ÊClose the server.
ÊConnect the cables.
ÊConnect the server to the line voltage.
ÊStart the operating system.
ÊIf necessary, configure the server as required.

Econel 200 S2 Service Supplement 11
3 Safety notes
IThe following safety notes are also provided in the “Safety notes and
other important information.
This device complies with the relevant safety regulations for information
technology.
VCAUTION!
The actions described in this manual should only be performed by
service personnel.
Before operating the device
VCAUTION!
●During installation and before operating the device, observe the
instructions on environmental conditions for your device.
●If the device is brought in from a cold environment, condensation may
form both inside and on the outside of the machine.
Wait until the device has acclimatized to room temperature and is
absolutely dry before starting it up. Material damage may be caused
to the device if this requirement is not observed.
●Transport the device in its original packaging or in other suitable
packaging which will protect it against shock or impact.
Installation and operation
VCAUTION!
●The server automatically sets itself to a voltage in the range of 100 V
to 240 V. Make sure that your local voltage is within this range.
●This device has a specially approved power cable and must only be
connected to a grounded insulated socket.
●Ensure that the power socket on the device or the grounded wall
outlet is freely accessible.

12 Service Supplement Econel 200 S2
Safety
VCAUTION!
●The ON/OFF button does not disconnect the device from the mains
voltage. To disconnect the line voltage completely, remove the power
plug from the grounded insulated socket.
●Always connect the device and the attached peripherals to the same
power circuit. Otherwise you run the risk of losing data if, for example,
the central processing unit is still running but the peripheral device
(e.g. an external drive) has failed during a power outage.
●Data cables must be adequately shielded.
●To the LAN wiring the requirements apply in accordance with the
standards EN 50173 and EN 50174-1/2.
As minimum requirement the use of a protected LAN line of category
5 for 10/100 MBps Ethernet, and/or of category 5e for Gigabit
Ethernet is considered.
The requirements of the specification ISO/IEC 11801 are to be
considered.
●Route the cables in such a way that they do not form a potential
hazard (make sure no-one can trip over them) and that they cannot
be damaged. When connecting up a device, refer to the relevant
notes in this manual.
●Never connect or disconnect data transmission lines during a storm
(lightning hazard).
●Otherwise you run the risk of losing data if, for example, the central
processing unit is still running but the peripheral device (e.g. storage
subsystem) has failed during a power outage.
●In emergencies (e.g. damaged casing, controls or cables, penetration
of liquids or foreign matter), switch OFF the device immediately,
remove the power plug and contact your sales outlet or customer
service team.
●Proper operation of the system (in accordance with IEC 60950/EN
EN 60950) is only ensured if the casing is completely assembled and
the rear covers for the installation openings have been put in place
(electric shock, cooling, fire protection, interference suppression).

Econel 200 S2 Service Supplement 13
Safety
VCAUTION!
●Only install system expansions that satisfy the requirements and
rules governing safety and electromagnetic compatibility and relating
to telecommunications terminal equipment. If you install other expan-
sions, you may damage the system or violate the safety regulations
and regulations governing RFI suppression. Information on which
system expansions are suitable can be obtained from the customer
service centre or your sales outlet.
●The components or parts marked with a warning label (e.g. lightning
symbol) may only be opened, removed or exchanged by authorized,
qualified personnel.
●The warranty expires if the device is damaged during the installation
or replacement of system expansions.
●You may only set those resolutions and refresh rates specified in the
“Technical data” section of the monitor description. Otherwise, you
may damage your monitor. If you are in any doubt, contact your sales
outlet or customer service centre.

14 Service Supplement Econel 200 S2
Safety
Batteries
VCAUTION!
●Incorrect replacement of batteries may lead to a risk of explosion. The
batteries may only be replaced with identical batteries or with a type
recommended by the manufacturer (see the technical manual for the
system board).
●Do not throw batteries into the trash can. They must be disposed of
in accordance with local regulations concerning special waste.
●The battery must be disposed of in accordance with local regulations
concerning special waste.
●Replace the lithium battery on the system board in accordance with
the instructions in the technical manual for the system board.
●All batteries containing pollutants are marked with a symbol (a
crossed-out garbage can). In addition, the marking is provided with
the chemical symbol of the heavy metal decisive for the classification
as a pollutant:
Cd Cadmium
Hg Mercury
Pb Lead

Econel 200 S2 Service Supplement 15
Safety
Notes on handling CDs/DVDs and CD/DVD drives
VCAUTION!
●Use only CDs/DVDs in proper condition in the CD/DVD drive of your
server to prevent data loss, damage to the device and injuries.
●Therefore, check each CD/DVD for damage, cracks, breakage etc.
before inserting it in the drive.
Please note that any additional labels applied may change the
mechanical properties of a CD/DVD and cause imbalance.
Damaged and imbalanced CDs/DVDs can break at high drive speeds
(data loss).
Under certain conditions sharp-edged pieces of broken CDs/DVDs
can penetrate the cover of the drive (damage to the device) and be
thrown out of the device (danger of injury, particularly on uncovered
body parts such as the face or neck).
IYou protect the CD/DVD drive and prevent mechanical damage, as well
as premature wearing of the CDs/DVDs, by observing the following
suggestions:
– Only insert the CDs/DVDs in the drive when needed and remove
them after use.
– Store the CDs/DVDs in suitable sleeves.
– Protect the CDs/DVDs from exposure to heat and direct sunlight.
Note about the laser
The CD/DVD drive is classified for laser class 1 according to IEC 60825-1.
VCAUTION!
The CD/DVD drive contains a laser diode (LED). Sometimes the LED
produces a stronger laser beam than laser class 1. Direct view into the
laser beam is dangerous.
Never remove parts of the CD/DVD drive assembly!

16 Service Supplement Econel 200 S2
Safety
Modules with electrostatic-sensitive components:
Systems and components that might be damaged by electrostatic discharge
(ESD) are marked with the following label:
Figure 1: ESD label
When you handle components fitted with ESDs, you must observe the following
points under all circumstances:
●Remove the power plug from the power socket before inserting or removing
components containing ESDs.
●You must always discharge yourself of static charges (e.g. by touching a
grounded object) before working.
●The equipment and tools you use must be free of static charges.
●Use a grounding cable designed for this purpose to connect yourself to the
system unit as you install components.
●Only touch the components at the positions highlighted in green (touch
point).
●Do not touch any exposed pins or conductors on a component.
●Place all components on a static-safe base.
IYou will find a detailed description for handling ESD components in the
relevant European or international standards (EN 61340-5-1,
ANSI/ESD S20.20).

Econel 200 S2 Service Supplement 17
4 Replacement routines
VCAUTION!
Refer to the safety notes in chapter “Safety notes” on page 11 et seq. .
4.1 Preparation
IYou will find a detailed description with photos in the Econel 200 S2
Options Guide.
4.1.1 Opening the server
ÊTerminate all applications and shut down the server correctly.
ÊIf your operating system has not switched off the server, press the on/off
button.
ÊRemove the power plug from the grounded insulated socket.
ÊIf required, remove the lock on the side cover.
ÊOpen the latch.
The opening of the latch pushes back the side cover and disengage the
hooks on the top of the side cover.
ÊRemove the side cover.
4.1.2 Removing the processor fan 2
ÊRemove the side cover as described in section “Opening the server” on
page 17.
ÊDisconnect the plug of the processor fan cable from the system board
(connector Fan2 CPU, see system board foil D2530).
ÊPress together the two locks of the air duct, use the grip at the right side and
remove the air duct with the integrated processor fan 2.

18 Service Supplement Econel 200 S2
Preparation Replacement routines
4.1.3 Removing the system fan
ÊRemove the side cover as described in section “Opening the server” on
page 17.
ÊRemove the processor fan 2 as described in section “Removing the
processor fan 2” on page 17.
ÊPull the locking bar upward and remove the system fan.
ÊDisconnect the plug of the system fan cable from the system board
(connector Rear Fan, see system board foil D2530).
4.1.4 Removing the memory air duct
The memory air duct is mounted on a traverse.
ÊRemove the side cover as described in section “Opening the server” on
page 17.
ÊRemove the processor fan 2 as described in section “Removing the
processor fan 2” on page 17.
ÊRemove the system fan as described in section “Removing the system fan”
on page 18.
ÊPress on the locking bar of the traverse and pull out the traverse a little.
ÊUnhook the traverse at the left side.
ÊTake out the traverse with the memory air duct carefully.
4.1.5 Removing the processor fan 1
ÊRemove the side cover as described in section “Opening the server” on
page 17.
ÊRemove the processor fan 2 as described in section “Removing the
processor fan 2” on page 17.
ÊRemove the system fan as described in section “Removing the system fan”
on page 18.
ÊRemove the traverse with the memory air duct as described in section
“Removing the memory air duct” on page 18.

Econel 200 S2 Service Supplement 19
Replacement routines Preparation
ÊDisconnect the plug of the processor fan cable from the system board
(connector Fan1 CPU, see system board foil D2530).
ÊPull the lock bar in direction of the front side.
ÊPull the system fan a little forward to disengage its hooks at the rear side of
the server and take out the processor fan 1.
4.1.6 Removing the front cover
ÊRemove the side cover as described in section “Opening the server” on
page 17.
Figure 2: Opening the front cover
ÊDetach the three locking levers and open the front cover.

20 Service Supplement Econel 200 S2
Preparation Replacement routines
Figure 3: Removing the front cover
ÊUnhook the front cover carefully and remove it.