Fujitsu PRIMERGY TX120 S2 Owner's manual

PRIMERGY TX120 S2
Server
Service Supplement
Edition July 2009

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Copyright and Trademarks
Copyright © 2009 Fujitsu Technology Solutions GmbH.
All rights reserved.
Delivery subject to availability; right of technical modifications reserved.
All hardware and software names used are trademarks of their respective manufacturers.

TX120 S2 Service Supplement
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Overview of the documentation . . . . . . . . . . . . . . . . . 5
1.2 Notational conventions . . . . . . . . . . . . . . . . . . . . . 7
2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Replacement routines . . . . . . . . . . . . . . . . . . . . . 17
4.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2 Replacing the front panel module . . . . . . . . . . . . . . . 23
4.3 Replacing the system fans . . . . . . . . . . . . . . . . . . 24
4.4 Replacing the SAS/SATA backplane . . . . . . . . . . . . . 27
4.5 Replacing the processor . . . . . . . . . . . . . . . . . . . . 28
4.6 Replacing the system board . . . . . . . . . . . . . . . . . . 31
4.7 Replacing the TPM board . . . . . . . . . . . . . . . . . . . 34
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

TX120 S2 Service Supplement 5
1 Introduction
The PRIMERGY TX120 S2 server is an Intel-based server for small and
medium-sized networks. The PRIMERGY TX120 S2 is the perfect choice for the
small and home office.
1.1 Overview of the documentation
Concept and target groups
This Service Supplement completes the information given in the Operating
Manual, the Options Guide and the Technical Manual of the system board.
The activities described in this manual may only be performed by service
personnel.
Service DVD
Service partners of Fujitsu Technology Solutions can order a Service DVD
PRIMERGY. On the DVD the following manuals are available in pdf format:
– The “Safety notes and other important information” manual
– The Operating Manual for PRIMERGY TX120 S2
– The Technical Manual for the system board D2785
– The Options Guide for PRIMERGY TX120 S2
– The Service Supplement PRIMERGY TX120 S2
– The “D2785 BIOS Setup Utility“

6 Service Supplement TX120 S2
Overview of the documentation Introduction
Information/procedure Manual
Detailed safety notes Safety notes and other
important information
Features and technical data of the server Operating Manual
Installation and operation, among other things:
– External ports
– Operation
– Configuration of the server
– Installation of the rack mounting kit
Troubleshooting
Installation/removal of all hot-plug components:
– Hot-plug power supply units
– Hot-plug hard disk modules
Information about the system board:
– Features of the system board
– Board layout
– Jumper settings
– Replacing the battery
Technical Manual
Extensions and upgrades:
IFor some components only the installation
routine is described in the Options Guide.
Removing those components proceed in
reverse order.
– Extending/replacing the main memory
– Installing an accessible drive
– Installing an expansion board
– Installing a TPM board
Options Guide
Cabling
Table 1: Overview of the documentation TX120 S2

TX120 S2 Service Supplement 7
Introduction Notational conventions
1.2 Notational conventions
The following notational conventions are used in this manual:
Replacement routines:
– Replacing the front panel module
– Replacing the system fans
– Replacing the SAS/SATA backplane
– Replacing the processor
– Replacing the system board
– Replacing the TPM board
Service Supplement
BIOS setup BIOS Setup Utility
Text in italics indicates commands, menu items or software programs.
„Quotation marks“ indicate names of chapters and terms that are being
emphasized.
Êdescribes activities that must be performed in the order
shown.
VCAUTION! pay particular attention to texts marked with this symbol.
Failure to observe this warning may endanger your life,
destroy the system or lead to the loss of data.
Iindicates additional information, notes and tips.
Table 2: Notational conventions
Information/procedure Manual
Table 1: Overview of the documentation TX120 S2

TX120 S2 Service Supplement 9
2Procedure
VCAUTION!
The actions described in these instructions should only be performed by
service personnel.
ÊFirst of all please familiarize yourself with the safety instructions in the
section chapter “Safety notes” on page 11 et seqq.
ÊEnsure that all required manuals (see Service DVD) are available, print out
the PDF files if necessary. You will definitely need the Operating Manual for
the server, the Options Guide for the server and the Technical Manual for the
system board.
ÊShut down the server correctly, switch it off, pull out the power plug, and
open the server as described in the chapter “Replacement routines” on
page 17 et seqq.
ÊReplace the defective component as described in the relevant chapter.
ÊClose the server.1
ÊConnect the cables. 1
ÊConnect the server to the power outlet.1
ÊStart the operating system.1
ÊIf necessary, configure the server as required.1
1These procedures are described in the Operating Manual.

TX120 S2 Service Supplement 11
3 Safety notes
IThe following safety notes are also provided in the manual “Safety notes
and other important information”.
This device complies with the relevant safety regulations for data processing
equipment.
VCAUTION!
The actions described in these instructions should only be performed by
service personnel.
Before operating the device
VCAUTION!
●During installation and before operating the device, observe the
instructions on environmental conditions for your device.
●If the device is brought in from a cold environment, condensation may
form both inside and on the outside of the machine.
Wait until the device has acclimatized to room temperature and is
absolutely dry before starting it up. Material damage may be caused
to the device if this requirement is not observed.
●Transport the device only in the original packaging or in packaging
that protects it from knocks and jolts.
Installation and operation
VCAUTION!
●If the device is integrated in an installation that receives power from
an industrial (public) power supply network with the IEC309
connector, the (public) power supply protection must comply with the
requirements for the non-industrial (public) power supply networks for
the type A connector.
●The device automatically sets itself to a voltage in the range of
100 V to 127 V respectively 200 V to 240 V. Make sure that your local
voltage is within this range.

12 Service Supplement TX120 S2
Safety notes
VCAUTION!
●This device has a specially approved power cable and must only be
connected to a safety socket on the rack mains socket strip.
●Ensure that the power socket on the device or the safety socket on
the rack mains socket strip is freely accessible.
●The ON/OFF button does not disconnect the device from the mains
voltage. To completely disconnect it from the mains voltage, remove
the power plug from the safety socket.
●Always connect the device and the attached peripherals to the same
power circuit. Otherwise you run the risk of losing data if, for example,
the server is still operating but the peripheral device (e.g. storage
subsystem) has failed during a power outage.
●Data cables to peripheral devices must be adequately shielded.
●The requirements for he LAN wiring are in accordance with the
standards EN 50173 and EN 50174-1/2. As minimum requirement
the use of a protected LAN line of category 5 for 10/100 Mbps
Ethernet, and/or of category 5e for Gigabit Ethernet is considered.
The requirements of the specification ISO/IEC 11801 are to be
considered.
●Route the cables in such a way that they do not form a potential
hazard and that they cannot be damaged. When connecting up a
device, refer to the relevant notes in this manual.
●Never connect or disconnect data transmission lines during a storm
(lightning hazard).
●In emergencies (e.g. damaged casing, controls or cables, penetration
of liquids or foreign matter), switch off the device immediately and
remove the power plug from the safety socket.
●Proper operation of the device (in accordance with IEC 60950-1/
EN 60950-1) is only ensured if the casing is completely assembled
and the rear covers for the installation openings have been put in
place (electric shock, cooling, fire protection, interference
suppression).

TX120 S2 Service Supplement 13
Safety notes
VCAUTION!
●Only install system expansions that meet the requirements and rules
governing safety and electromagnetic compatibility and relating to
telecommunications terminal equipment. If you install other expan-
sions, you may damage the system or violate the safety regulations
and regulations governing RFI suppression.
●The components or parts marked with a warning label (e.g. lightning
symbol) may only be opened, removed or exchanged by authorized,
qualified personnel.
●The warranty expires if the device is damaged during the installation
or replacement of system expansions.
●You may only set those resolutions and refresh rates specified in the
operating manual of the monitor. Otherwise, you may damage your
monitor.
Batteries
VCAUTION!
●Incorrect replacement of batteries may lead to a risk of explosion. The
batteries may only be replaced with identical batteries or with a type
recommended by the manufacturer (see the Technical Manual for the
system board).
●Do not throw batteries into the trash can. The battery must be
disposed of in accordance with local regulations concerning special
waste.
●Replace the lithium battery on the system board in accordance with
the instructions in the Technical Manual for the system board.
●All batteries containing pollutants are marked with a symbol (a
crossed-out garbage can). In addition, the marking is provided with
the chemical symbol of the heavy metal decisive for the classification
as a pollutant:
Cd Cadmium
Hg Mercury
Pb Lead
Working with CDs/DVDs and CD/DVD drives
When working with CD/DVD drives, these instructions must be followed.

14 Service Supplement TX120 S2
Safety notes
VCAUTION!
●Only use CDs/DVDs that are in perfect condition in your server's
CD/DVD drive, in order to prevent data loss, equipment damage and
injury.
●Check each CD/DVD for damage, cracks, breakages etc. before
inserting it in the drive.
Note that any additional labels applied may change the mechanical
properties of a CD/DVD and cause imbalance.
Damaged and imbalanced CDs/DVDs can break at high drive speeds
(data loss).
Under certain circumstances, sharp CD/DVD fragments can pierce
the cover of the CD/DVD drive (equipment damage) and can fly out
of the device (danger of injury, particularly to uncovered body parts
such as the face or neck).
IYou can prevent mechanical damage and damage to the CD/DVD drive,
as well as premature CD/DVD wear, by observing the following sugges-
tions:
●Only insert CDs/DVDs in the drive when needed and remove them
after use.
●Store the CDs/DVDs in suitable sleeves.
●Protect the CDs/DVDs from exposure to heat and direct sunlight.
ILaser information
The CD/DVD drive complies with IEC 60825-1 laser class 1.
VCAUTION!
The CD/DVD drive contains a light-emitting diode (LED), which under
certain circumstances produces a laser beam stronger than laser class1.
Looking directly at this beam is dangerous.
Never remove parts of the CD/DVD drive casing!
Modules with electrostatic-sensitive components:
Systems and components that might be damaged by electrostatic discharge
(ESD) are marked with the following label:

TX120 S2 Service Supplement 15
Safety notes
Figure 1: ESD label
When you handle components fitted with ESDs, you must observe the following
points under all circumstances:
●Remove the power plug from the power socket before inserting or removing
components containing ESDs.
●You must always discharge yourself of static charges (e.g. by touching a
grounded object) before working.
●The equipment and tools you use must be free of static charges.
●Only touch the components at the positions highlighted in green (touch
points).
●Do not touch any exposed pins or conductors on a component.
●Use a grounding cable designed for this purpose to connect yourself to the
system unit as you install components.
●Place all components on a static-safe base.
IYou will find a detailed description for handling ESD components in the
relevant European or international standards (DIN EN 61340-5-1,
ANSI/ESD S20.20).

TX120 S2 Service Supplement 17
4 Replacement routines
VCAUTION!
Observe the safety instructions in the chapter “Safety notes” on page 11.
4.1 Preparation
Opening the server
ÊTerminate all applications and shut down the server correctly.
ÊIf your operating system has not switched off the server, press the on/off
button.
ÊPull all power connectors out of the safety sockets.
ÊDisconnect all cables on the rear of the server.
Figure 2: Opening the server

18 Service Supplement TX120 S2
Preparation Replacement routines
ÊIf the server is positioned vertically, you must remove the stabilizers (see
Operating Manual) and put the server on the rubber feet.
ÊPress and hold in the locks (1) left and right of the cover (see figure 2 on
page 17). Push the cover forward and lift it up (2).
Removing the crosspiece
Figure 3: Removing the crosspiece
ÊPull the crosspiece out a little to the front side.
ÊUnhook the crosspiece on the back side (see figure 3 on page 18).
ÊCarefully remove the crosspiece.

TX120 S2 Service Supplement 19
Replacement routines Preparation
Removing the drive cage
ÊDisengage the lock of the drive cage (1, figure 4 on page 19).
ÊCarefully pull out the drive cage a little in the direction of the arrow (2).
Figure 4: Removing the drive cage
ÊDisconnect the following cables from the SAS backplane and from the CD
/DVD drive:
power cable
SAS data cable
SAS-LED cable
ÊCarefully pull out the drive cage a little to the front side, and lift the cage
upwards from the cover.

20 Service Supplement TX120 S2
Preparation Replacement routines
Removing the expansion box
ÊDisconnect all cables from the backplane of the expansion box.
Figure 5: Removing the expansion box
ÊPress the right and the left lock in front of the expansion box (see figure 5 on
page 20)
ÊCarefully pull out the expansion box in direction of the arrow.