Fujitsu PRIMERGY TX2540 M1 User manual

Upgrade and Maintenance Manual - English
FUJITSU Server PRIMERGY TX2540 M1
Upgrade and Maintenance Manual
December 2014

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Copyright © 2014 Fujitsu Technology Solutions GmbH.
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– Fujitsu assumes no liability for damages to third party copyrights or other rights arising from
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TX2540 M1 Upgrade and Maintenance Manual
Before reading this manual
For your safety
This manual contains important information for safely and correctly using this
product.
Carefully read the manual before using this product. Pay particular attention to
the accompanying manual "Safety Notes and Regulations" and ensure these
safety notes are understood before using the product. Keep this manual and the
manual "Safety Notes and Regulations" in a safe place for easy reference while
using this product.
Radio interference
This product is a "Class A" ITE (Information Technology Equipment). In a
domestic environment this product may cause radio interference, in which case
the user may be required to take appropriate measures. VCCI-A
Aluminum electrolytic capacitors
The aluminum electrolytic capacitors used in the product's printed circuit board
assemblies and in the mouse and keyboard are limited-life components. Use of
these components beyond their operating life may result in electrolyte leakage
or depletion, potentially causing emission of foul odor or smoke.
As a guideline, in a normal office environment (25°C) operating life is not
expected to be reached within the maintenance support period (5 years).
However, operating life may be reached more quickly if, for example, the
product is used in a hot environment. The customer shall bear the cost of
replacing replaceable components which have exceeded their operating life.
Note that these are only guidelines, and do not constitute a guarantee of
trouble-free operation during the maintenance support period.
High safety use
This product has been designed and manufactured to be used in commercial
and/or industrial areas as a server.
When used as visual display workplace, it must not be placed in the direct field
of view to avoid incommoding reflections (applies only to TX server systems).
The device has not been designed or manufactured for uses which demand an
extremely high level of safety and carry a direct and serious risk of life or body
if such safety cannot be assured.

Upgrade and Maintenance Manual TX2540 M1
These uses include control of nuclear reactions in nuclear power plants,
automatic airplane flight control, air traffic control, traffic control in mass
transport systems, medical devices for life support, and missile guidance
control in weapons systems (hereafter, "high safety use"). Customers should
not use this product for high safety use unless measures are in place for
ensuring the level of safety demanded of such use. Please consult the sales
staff of Fujitsu if intending to use this product for high safety use.
Measures against momentary voltage drop
This product may be affected by a momentary voltage drop in the power supply
caused by lightning. To prevent a momentary voltage drop, use of an AC
uninterruptible power supply is recommended.
(This notice follows the guidelines of Voltage Dip Immunity of Personal
Computer issued by JEITA, the Japan Electronics and Information Technology
Industries Association.)
Technology controlled by the Foreign Exchange and Foreign Trade
Control Law of Japan
Documents produced by Fujitsu may contain technology controlled by the
Foreign Exchange and Foreign Trade Control Law of Japan. Documents which
contain such technology should not be exported from Japan or transferred to
non-residents of Japan without first obtaining authorization in accordance with
the above law.
Harmonic Current Standards
This product conforms to harmonic current standard JIS C 61000-3-2.
Only for the Japanese market: About SATA hard disk drives
The SATA version of this server supports hard disk drives with SATA / BC-SATA
storage interfaces. Please note that the usage and operation conditions differ
depending on the type of hard disk drive used.
Please refer to the following internet address for further information on the
usage and operation conditions of each available type of hard disk drive:
http://jp.fujitsu.com/platform/server/primergy/harddisk/

TX2540 M1 Upgrade and Maintenance Manual
Only for the Japanese market:
IAlthough described in this manual, some sections do not apply to the
Japanese market. These options and routines include:
– CSS (Customer Self Service)

Upgrade and Maintenance Manual TX2540 M1
Version history
Version history
Issue number Reason for update
1.0 / March 2014 Initial release
2.0 / August 2014
Hot-plug PSU 800 W (Titanium) added, updated
power-on indicator modes, updated charging
duration for deeply discharged BBUs
3.0 / December 2014
Added hint for LTO3 cabling, revised cable plans,
revised sections related to BitLocker functionality,
added section "Resetting the error status after
replacing memory modules or processors", added
iRMC-related status signals

TX2540 M1 Upgrade and Maintenance Manual
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.1 Notational conventions . . . . . . . . . . . . . . . . . . . . 22
2 Before you start . . . . . . . . . . . . . . . . . . . . . . . . 23
2.1 Classification of procedures . . . . . . . . . . . . . . . . . 24
2.1.1 Customer Replaceable Units (CRU) . . . . . . . . . . . . . . . 25
2.1.2 Upgrade and Repair Units (URU) . . . . . . . . . . . . . . . . 25
2.1.3 Field Replaceable Units (FRU) . . . . . . . . . . . . . . . . . 26
2.2 Average task duration . . . . . . . . . . . . . . . . . . . . . 27
2.3 Tools you need at hand . . . . . . . . . . . . . . . . . . . . 28
2.4 Documents you need at hand . . . . . . . . . . . . . . . . . 30
3 Important information . . . . . . . . . . . . . . . . . . . . . 33
3.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . 33
3.2 CE conformity . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.3 FCC Class A Compliance Statement . . . . . . . . . . . . . 41
3.4 Environmental protection . . . . . . . . . . . . . . . . . . . 42
4 Basic hardware procedures . . . . . . . . . . . . . . . . . . 45
4.1 Using diagnostics information . . . . . . . . . . . . . . . . 45
4.1.1 Locating the defective server . . . . . . . . . . . . . . . . . . 45
4.1.2 Determining the error class . . . . . . . . . . . . . . . . . . . 46
4.1.2.1 Global Error indicator . . . . . . . . . . . . . . . . . . . . 46
4.1.2.2 Customer Self Service (CSS) indicator . . . . . . . . . . . 46
4.1.3 Locating the defective component . . . . . . . . . . . . . . . . 47
4.1.3.1 Local diagnostic indicators on the front . . . . . . . . . . . 47
4.1.3.2 Local diagnostic indicators on the system board . . . . . . . 47
4.2 Shutting down the server . . . . . . . . . . . . . . . . . . . 48
4.3 Disconnecting the server from the mains . . . . . . . . . . 48

Upgrade and Maintenance Manual TX2540 M1
Contents
4.4 Getting access to the component . . . . . . . . . . . . . . . 49
4.4.1 Rack model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.4.1.1 Extending the server out of the rack . . . . . . . . . . . . . 49
4.4.1.2 Removing the server from the rack . . . . . . . . . . . . . . 51
4.4.1.3 Removing the top cover . . . . . . . . . . . . . . . . . . . . 53
4.4.1.4 Removing the rack front cover . . . . . . . . . . . . . . . . 54
4.4.2 Tower model . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.4.2.1 Unlocking the server . . . . . . . . . . . . . . . . . . . . . 56
4.4.2.2 Removing the side cover . . . . . . . . . . . . . . . . . . . 57
4.4.2.3 Removing accessible drive and HDD bay covers . . . . . . . 58
4.4.2.4 Removing the front cover . . . . . . . . . . . . . . . . . . . 59
4.4.3 Removing the system air duct . . . . . . . . . . . . . . . . . . 61
4.5 Reassembling . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.5.1 Installing the system air duct . . . . . . . . . . . . . . . . . . . 62
4.5.2 Rack model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.5.2.1 Installing the rack front cover . . . . . . . . . . . . . . . . . 63
4.5.2.2 Installing the top cover . . . . . . . . . . . . . . . . . . . . 64
4.5.2.3 Mounting the server in the rack . . . . . . . . . . . . . . . . 65
4.5.2.4 Sliding the server into the rack . . . . . . . . . . . . . . . . 67
4.5.3 Tower model . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.5.3.1 Installing the front cover . . . . . . . . . . . . . . . . . . . . 68
4.5.3.2 Installing accessible drive and HDD bay covers . . . . . . . 69
4.5.3.3 Installing the side cover . . . . . . . . . . . . . . . . . . . . 70
4.5.3.4 Locking the server . . . . . . . . . . . . . . . . . . . . . . . 71
4.6 Connecting the server to the mains . . . . . . . . . . . . . . 72
4.7 Switching on the server . . . . . . . . . . . . . . . . . . . . . 73
4.8 Handling the system fan holder . . . . . . . . . . . . . . . . 74
4.9 Handling the anti-tilt bracket . . . . . . . . . . . . . . . . . . 75
4.10 Handling rubber feet . . . . . . . . . . . . . . . . . . . . . . 76
5 Basic software procedures . . . . . . . . . . . . . . . . . . . 77
5.1 Starting the maintenance task . . . . . . . . . . . . . . . . . 77
5.1.1 Disabling or suspending BitLocker functionality . . . . . . . . . 77
5.1.2 Disabling SVOM boot watchdog functionality . . . . . . . . . . . 78
5.1.2.1 Viewing boot watchdog settings . . . . . . . . . . . . . . . . 78
5.1.2.2 Configuring boot watchdog settings . . . . . . . . . . . . . . 79
5.1.3 Removing backup and optical disk media . . . . . . . . . . . . 80

TX2540 M1 Upgrade and Maintenance Manual
Contents
5.1.4 Verifying and configuring the backup software solution . . . . . 81
5.1.5 Note on server maintenance in a Multipath I/O environment . . 81
5.1.6 Switching on the ID indicator . . . . . . . . . . . . . . . . . . 84
5.2 Completing the maintenance task . . . . . . . . . . . . . . . 85
5.2.1 Updating or recovering the system board BIOS and iRMC . . . 85
5.2.1.1 Updating or recovering the system board BIOS . . . . . . . 85
5.2.1.2 Updating or recovering the iRMC . . . . . . . . . . . . . . 85
5.2.2 Verifying system information backup / restore . . . . . . . . . . 87
5.2.3 Updating RAID controller firmware . . . . . . . . . . . . . . . 88
5.2.4 Enabling Option ROM scan . . . . . . . . . . . . . . . . . . . 89
5.2.5 Verifying and configuring the backup software solution . . . . . 90
5.2.6 Resetting the boot retry counter . . . . . . . . . . . . . . . . . 91
5.2.6.1 Viewing the boot retry counter . . . . . . . . . . . . . . . . 91
5.2.6.2 Resetting the boot retry counter . . . . . . . . . . . . . . . 91
5.2.7 Resetting the error status after replacing memory modules or
processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
5.2.7.1 Memory modules . . . . . . . . . . . . . . . . . . . . . . . 93
5.2.7.2 Processors . . . . . . . . . . . . . . . . . . . . . . . . . . 94
5.2.8 Enabling SVOM boot watchdog functionality . . . . . . . . . . 96
5.2.9 Enabling replaced components in the system BIOS . . . . . . . 96
5.2.10 Verifying the memory mode . . . . . . . . . . . . . . . . . . . 97
5.2.11 Verifying the system time settings . . . . . . . . . . . . . . . . 98
5.2.12 Viewing and clearing the System Event Log (SEL) . . . . . . . 98
5.2.12.1 Viewing the SEL . . . . . . . . . . . . . . . . . . . . . . . 98
5.2.12.2 Clearing the SEL . . . . . . . . . . . . . . . . . . . . . . . 99
5.2.13 Updating the NIC configuration file in a Linux environment . . . 100
5.2.14 Enabling BitLocker functionality . . . . . . . . . . . . . . . . . 101
5.2.15 Performing a RAID array rebuild . . . . . . . . . . . . . . . . . 102
5.2.16 Looking up changed MAC / WWN addresses . . . . . . . . . . 103
5.2.16.1 Looking up MAC addresses . . . . . . . . . . . . . . . . . 103
5.2.16.2 Looking up WWN addresses . . . . . . . . . . . . . . . . . 103
5.2.17 Using the Chassis ID Prom Tool . . . . . . . . . . . . . . . . . 104
5.2.18 Configuring LAN teaming . . . . . . . . . . . . . . . . . . . . 105
5.2.18.1 After replacing / upgrading LAN controllers . . . . . . . . . 105
5.2.18.2 After replacing the system board . . . . . . . . . . . . . . . 106
5.2.19 Switching off the ID indicator . . . . . . . . . . . . . . . . . . 106
5.2.20 Specifying the chassis model . . . . . . . . . . . . . . . . . . 107
5.2.21 Performing a fan test after replacing a defective fan . . . . . . 108
6 Power supply units . . . . . . . . . . . . . . . . . . . . . . . 111

Upgrade and Maintenance Manual TX2540 M1
Contents
6.1 Basic information . . . . . . . . . . . . . . . . . . . . . . . 112
6.2 Standard power supply . . . . . . . . . . . . . . . . . . . . 114
6.2.1 Replacing the standard power supply unit . . . . . . . . . . . 114
6.2.1.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 114
6.2.1.2 Removing the defective standard power supply unit . . . . 115
6.2.1.3 Installing the new standard power supply unit . . . . . . . . 117
6.2.1.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 120
6.3 Redundant power supply . . . . . . . . . . . . . . . . . . . 121
6.3.1 Installing hot-plug power supply units . . . . . . . . . . . . . . 121
6.3.1.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 121
6.3.1.2 Removing the PSU dummy cover . . . . . . . . . . . . . . 121
6.3.1.3 Installing a hot-plug PSU . . . . . . . . . . . . . . . . . . 122
6.3.1.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 122
6.3.2 Removing a hot-plug PSU . . . . . . . . . . . . . . . . . . . 123
6.3.2.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 123
6.3.2.2 Removing a hot-plug PSU . . . . . . . . . . . . . . . . . . 124
6.3.2.3 Installing a PSU dummy cover . . . . . . . . . . . . . . . 125
6.3.3 Replacing a hot-plug PSU . . . . . . . . . . . . . . . . . . . 126
6.3.3.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 126
6.3.3.2 Removing the defective hot-plug PSU . . . . . . . . . . . 126
6.3.3.3 Installing the new hot-plug PSU . . . . . . . . . . . . . . . 127
6.3.3.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 127
6.3.4 Replacing the power backplane . . . . . . . . . . . . . . . . 127
6.3.4.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 127
6.3.4.2 Removing the hot-plug PSUs . . . . . . . . . . . . . . . . 127
6.3.4.3 Replacing the defective power backplane . . . . . . . . . . 128
6.3.4.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 129
6.4 Converting a standard power supply to a redundant power
supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
6.4.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 130
6.4.2 Removing the standard power supply unit . . . . . . . . . . . 130
6.4.3 Installing the hot-plug power supply units . . . . . . . . . . . . 131
6.4.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 136
7 Hard disk drives / solid state drives . . . . . . . . . . . . . 137
7.1 Basic information . . . . . . . . . . . . . . . . . . . . . . . 138
7.2 2.5-inch HDD / SSD configurations . . . . . . . . . . . . . . 139
7.2.1 2.5-inch HDD backplane overview . . . . . . . . . . . . . . . 139

TX2540 M1 Upgrade and Maintenance Manual
Contents
7.2.2 8x 2.5-inch HDD / SSD configuration . . . . . . . . . . . . . . 140
7.2.3 16x 2.5-inch HDD / SSD configuration . . . . . . . . . . . . . 141
7.2.4 24x 2.5-inch HDD / SSD configuration . . . . . . . . . . . . . 143
7.2.5 Installing 2.5-inch HDD / SSD modules . . . . . . . . . . . . . 146
7.2.5.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 146
7.2.5.2 Removing a 2.5-inch HDD / SSD dummy module . . . . . . 146
7.2.5.3 Installing a 2.5-inch HDD / SSD module . . . . . . . . . . . 147
7.2.5.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 148
7.2.6 Removing 2.5-inch HDD / SSD modules . . . . . . . . . . . . 149
7.2.6.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 149
7.2.6.2 Removing a 2.5-inch HDD / SSD module . . . . . . . . . . 150
7.2.6.3 Installing a 2.5-inch HDD / SSD dummy module . . . . . . . 151
7.2.6.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 151
7.2.7 Replacing a 2.5-inch HDD / SSD module . . . . . . . . . . . . 152
7.2.7.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 152
7.2.7.2 Removing a 2.5-inch HDD / SSD module . . . . . . . . . . 153
7.2.7.3 Installing a 2.5-inch HDD / SSD module . . . . . . . . . . . 153
7.2.7.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 153
7.2.8 Replacing a 2.5-inch HDD SAS backplane . . . . . . . . . . . 153
7.2.8.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 153
7.2.8.2 Removing the defective SAS backplane . . . . . . . . . . . 154
7.2.8.3 Installing the new SAS backplane . . . . . . . . . . . . . . 155
7.2.8.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 155
7.2.9 Upgrading to 16x 2.5-inch HDD / SSD configurations . . . . . . 156
7.2.9.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 156
7.2.9.2 Removing the 8x 2.5-inch HDD front panel . . . . . . . . . 156
7.2.9.3 Mounting the second 2.5-inch HDD drive cage . . . . . . . 157
7.2.9.4 Installing the 16x 2.5-inch HDD front panel . . . . . . . . . 163
7.2.9.5 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 164
7.3 3.5-inch HDD configurations . . . . . . . . . . . . . . . . . 165
7.3.1 3.5-inch HDD backplane overview . . . . . . . . . . . . . . . . 165
7.3.2 4x 3.5-inch HDD configuration . . . . . . . . . . . . . . . . . . 166
7.3.3 8x 3.5-inch HDD configuration . . . . . . . . . . . . . . . . . . 167
7.3.4 Installing 3.5-inch HDD modules . . . . . . . . . . . . . . . . 168
7.3.4.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 168
7.3.4.2 Removing a 3.5-inch HDD dummy module . . . . . . . . . 169
7.3.4.3 Installing a 3.5-inch HDD module . . . . . . . . . . . . . . 170
7.3.4.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 171
7.3.5 Removing 3.5-inch HDD modules . . . . . . . . . . . . . . . . 171
7.3.5.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 171
7.3.5.2 Removing a 3.5-inch HDD module . . . . . . . . . . . . . . 172

Upgrade and Maintenance Manual TX2540 M1
Contents
7.3.5.3 Installing a 3.5-inch HDD dummy module . . . . . . . . . . 173
7.3.5.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 173
7.3.6 Replacing a 3.5-inch HDD module . . . . . . . . . . . . . . . 174
7.3.6.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 174
7.3.6.2 Removing a 3.5-inch HDD module . . . . . . . . . . . . . 175
7.3.6.3 Installing a 3.5-inch HDD module . . . . . . . . . . . . . . 175
7.3.6.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 175
7.3.7 Replacing a 3.5-inch HDD SAS backplane . . . . . . . . . . 175
7.3.7.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 175
7.3.7.2 Removing the defective 3.5-inch HDD SAS backplane . . . 176
7.3.7.3 Installing the new 3.5-inch HDD SAS backplane . . . . . . 178
7.3.7.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 180
7.4 HDD extension boxes . . . . . . . . . . . . . . . . . . . . . 181
7.4.1 HDD extension box variants . . . . . . . . . . . . . . . . . . 181
7.4.2 Installing an HDD extension box . . . . . . . . . . . . . . . . 183
7.4.2.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 183
7.4.2.2 Removing accessible drive dummy covers . . . . . . . . . 184
7.4.2.3 Installing the HDD extension box . . . . . . . . . . . . . . 186
7.4.2.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 189
7.4.3 Removing an HDD extension box . . . . . . . . . . . . . . . 190
7.4.3.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 190
7.4.3.2 Removing the HDD extension box . . . . . . . . . . . . . 190
7.4.3.3 Installing accessible drive dummy covers . . . . . . . . . . 192
7.4.3.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 193
7.4.4 Replacing an HDD extension box . . . . . . . . . . . . . . . . 194
7.4.4.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 194
7.4.4.2 Removing the defective HDD extension box . . . . . . . . 194
7.4.4.3 Installing the new HDD extension box . . . . . . . . . . . 194
7.4.4.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 194
7.5 SAS expander board . . . . . . . . . . . . . . . . . . . . . 195
7.5.1 Installing the SAS expander board . . . . . . . . . . . . . . . 195
7.5.1.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 195
7.5.1.2 Installing the carrier . . . . . . . . . . . . . . . . . . . . . 195
7.5.1.3 Installing the SAS expander board . . . . . . . . . . . . . 197
7.5.1.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 201
7.5.2 Removing the SAS expander board . . . . . . . . . . . . . . 202
7.5.2.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 202
7.5.2.2 Removing the SAS expander board . . . . . . . . . . . . . 202
7.5.2.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 203
7.5.3 Replacing the SAS expander board . . . . . . . . . . . . . . 204
7.5.3.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 204

TX2540 M1 Upgrade and Maintenance Manual
Contents
7.5.3.2 Removing the defective SAS expander board . . . . . . . . 204
7.5.3.3 Installing the new SAS expander board . . . . . . . . . . . 204
7.5.3.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 204
8 Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
8.1 Basic information . . . . . . . . . . . . . . . . . . . . . . . 205
8.2 System fans . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
8.2.1 Replacing the system fans . . . . . . . . . . . . . . . . . . . . 208
8.2.1.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 208
8.2.1.2 Removing the defective system fans . . . . . . . . . . . . . 208
8.2.1.3 Installing the new system fans . . . . . . . . . . . . . . . . 208
8.2.1.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 208
8.3 Rear fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
8.3.1 Installing the rear fan . . . . . . . . . . . . . . . . . . . . . . 209
8.3.1.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 209
8.3.1.2 Installing the rear fan . . . . . . . . . . . . . . . . . . . . . 209
8.3.1.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 212
8.3.2 Removing the rear fan . . . . . . . . . . . . . . . . . . . . . . 213
8.3.2.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 213
8.3.2.2 Removing the rear fan . . . . . . . . . . . . . . . . . . . . 213
8.3.2.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 214
8.3.3 Replacing the rear fan . . . . . . . . . . . . . . . . . . . . . . 215
8.3.3.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 215
8.3.3.2 Removing the defective rear fan . . . . . . . . . . . . . . . 215
8.3.3.3 Installing the new rear fan . . . . . . . . . . . . . . . . . . 215
8.3.3.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 215
9 Expansion cards and backup units . . . . . . . . . . . . . . 217
9.1 Basic information . . . . . . . . . . . . . . . . . . . . . . . 218
9.2 Handling slot brackets . . . . . . . . . . . . . . . . . . . . . 220
9.2.1 Installing a slot bracket . . . . . . . . . . . . . . . . . . . . . 220
9.2.2 Removing a slot bracket . . . . . . . . . . . . . . . . . . . . . 224
9.3 Handling SFP+ transceiver modules . . . . . . . . . . . . . 225
9.3.1 Installing SFP+ transceiver modules . . . . . . . . . . . . . . 225
9.3.2 Removing an SFP+ transceiver module . . . . . . . . . . . . . 228
9.4 Expansion cards in PCI slots . . . . . . . . . . . . . . . . . 231

Upgrade and Maintenance Manual TX2540 M1
Contents
9.4.1 Installing expansion cards . . . . . . . . . . . . . . . . . . . 231
9.4.1.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 231
9.4.1.2 Removing the PCI slot bracket . . . . . . . . . . . . . . . 232
9.4.1.3 Installing an expansion card . . . . . . . . . . . . . . . . . 232
9.4.1.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 235
9.4.2 Removing expansion cards . . . . . . . . . . . . . . . . . . . 235
9.4.2.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 235
9.4.2.2 Removing an expansion card . . . . . . . . . . . . . . . . 236
9.4.2.3 Installing a PCI slot bracket . . . . . . . . . . . . . . . . . 238
9.4.2.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 238
9.4.3 Replacing expansion cards . . . . . . . . . . . . . . . . . . . 239
9.4.3.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 239
9.4.3.2 Removing the defective expansion card . . . . . . . . . . 239
9.4.3.3 Installing the new expansion card . . . . . . . . . . . . . . 240
9.4.3.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 240
9.4.4 Replacing TFM . . . . . . . . . . . . . . . . . . . . . . . . . 241
9.4.4.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 241
9.4.4.2 Removing the defective TFM . . . . . . . . . . . . . . . . 241
9.4.4.3 Installing the new TFM . . . . . . . . . . . . . . . . . . . 242
9.4.4.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 242
9.5 Backup Units . . . . . . . . . . . . . . . . . . . . . . . . . . 243
9.5.1 Basic information . . . . . . . . . . . . . . . . . . . . . . . . 243
9.5.2 Installing a BBU . . . . . . . . . . . . . . . . . . . . . . . . . 244
9.5.2.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 244
9.5.2.2 Installing the BBU . . . . . . . . . . . . . . . . . . . . . . 245
9.5.2.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 248
9.5.3 Installing an FBU . . . . . . . . . . . . . . . . . . . . . . . . 249
9.5.3.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 249
9.5.3.2 Installing TFM to the RAID controller (if applicable) . . . . . 249
9.5.3.3 Installing the FBU . . . . . . . . . . . . . . . . . . . . . . 250
9.5.3.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 253
9.5.4 Removing a BBU . . . . . . . . . . . . . . . . . . . . . . . . 253
9.5.4.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 254
9.5.4.2 Removing the BBU . . . . . . . . . . . . . . . . . . . . . 254
9.5.4.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 255
9.5.5 Removing an FBU . . . . . . . . . . . . . . . . . . . . . . . 256
9.5.5.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 256
9.5.5.2 Removing the FBU . . . . . . . . . . . . . . . . . . . . . 257
9.5.5.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 258
9.5.6 Replacing a BBU . . . . . . . . . . . . . . . . . . . . . . . . 259
9.5.6.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 259

TX2540 M1 Upgrade and Maintenance Manual
Contents
9.5.6.2 Removing the defective BBU . . . . . . . . . . . . . . . . 259
9.5.6.3 Installing the new BBU . . . . . . . . . . . . . . . . . . . . 259
9.5.6.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 259
9.5.7 Replacing an FBU . . . . . . . . . . . . . . . . . . . . . . . . 260
9.5.7.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 261
9.5.7.2 Removing the defective FBU . . . . . . . . . . . . . . . . . 261
9.5.7.3 Installing the new FBU . . . . . . . . . . . . . . . . . . . . 261
9.5.7.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 261
10 Main memory . . . . . . . . . . . . . . . . . . . . . . . . . . 263
10.1 Basic information . . . . . . . . . . . . . . . . . . . . . . . 264
10.2 Installing memory modules . . . . . . . . . . . . . . . . . . 267
10.2.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 267
10.2.2 Installing a memory module . . . . . . . . . . . . . . . . . . . 267
10.2.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 268
10.3 Removing memory modules . . . . . . . . . . . . . . . . . . 269
10.3.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 269
10.3.2 Removing a memory module . . . . . . . . . . . . . . . . . . 269
10.3.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 270
10.4 Replacing memory modules . . . . . . . . . . . . . . . . . . 270
10.4.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 270
10.4.2 Removing the defective memory module . . . . . . . . . . . . 271
10.4.3 Installing the new memory module . . . . . . . . . . . . . . . 271
10.4.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 271
11 Processors . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
11.1 Basic information . . . . . . . . . . . . . . . . . . . . . . . 274
11.2 Installing processors . . . . . . . . . . . . . . . . . . . . . . 275
11.2.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 275
11.2.2 Installing a processor . . . . . . . . . . . . . . . . . . . . . . 275
11.2.2.1 Removing the protective cover . . . . . . . . . . . . . . . . 276
11.2.2.2 Installing the new processor . . . . . . . . . . . . . . . . . 277
11.2.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 279
11.3 Removing processors . . . . . . . . . . . . . . . . . . . . . 280
11.3.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 280
11.3.2 Removing a processor . . . . . . . . . . . . . . . . . . . . . . 280

Upgrade and Maintenance Manual TX2540 M1
Contents
11.3.2.1 Installing the protective cover . . . . . . . . . . . . . . . . 283
11.3.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 284
11.4 Upgrading or replacing processors . . . . . . . . . . . . . 285
11.4.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 285
11.4.2 Upgrading or replacing a processor . . . . . . . . . . . . . . 285
11.4.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 286
11.5 Handling processor heat sinks . . . . . . . . . . . . . . . . 287
11.5.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 287
11.5.2 Installing processor heat sinks . . . . . . . . . . . . . . . . . 288
11.5.2.1 Preparing the heat sink and processor . . . . . . . . . . . 288
11.5.2.2 Installing the heat sink . . . . . . . . . . . . . . . . . . . . 289
11.5.3 Removing processor heat sinks . . . . . . . . . . . . . . . . 290
11.5.4 Replacing processor heat sinks . . . . . . . . . . . . . . . . . 291
11.5.4.1 Removing the processor heat sink . . . . . . . . . . . . . 291
11.5.4.2 Applying thermal paste . . . . . . . . . . . . . . . . . . . 291
11.5.4.3 Installing the processor heat sink . . . . . . . . . . . . . . 291
11.5.5 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 291
11.6 Applying thermal paste . . . . . . . . . . . . . . . . . . . . 292
12 Accessible drives and LSD . . . . . . . . . . . . . . . . . . 295
12.1 Basic information . . . . . . . . . . . . . . . . . . . . . . . 296
12.2 Installing accessible drives . . . . . . . . . . . . . . . . . . 298
12.2.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 298
12.2.2 Removing accessible drive dummy covers . . . . . . . . . . . 298
12.2.3 Installing mounting brackets to RDX and DAT72 backup drives 299
12.2.4 Installing an accessible drive . . . . . . . . . . . . . . . . . . 301
12.2.5 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 305
12.3 Removing accessible drives . . . . . . . . . . . . . . . . . 305
12.3.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 305
12.3.2 Removing an accessible drive . . . . . . . . . . . . . . . . . 306
12.3.3 Installing accessible drive dummy covers . . . . . . . . . . . 306
12.3.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 307
12.4 Replacing accessible drives . . . . . . . . . . . . . . . . . 307
12.4.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 307
12.4.2 Removing the defective accessible drive . . . . . . . . . . . . 308
12.4.3 Installing the new accessible drive . . . . . . . . . . . . . . . 308
12.4.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 308

TX2540 M1 Upgrade and Maintenance Manual
Contents
12.5 Slimline ODD and LSD in Multibay box . . . . . . . . . . . . 309
12.5.1 Installing the slimline ODD or LSD . . . . . . . . . . . . . . . . 309
12.5.1.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 309
12.5.1.2 Installing the slimline ODD . . . . . . . . . . . . . . . . . . 309
12.5.1.3 Installing the LSD module . . . . . . . . . . . . . . . . . . 312
12.5.1.4 Removing accessible drive dummy covers . . . . . . . . . 313
12.5.1.5 Installing the Multibay box . . . . . . . . . . . . . . . . . . 313
12.5.1.6 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 315
12.5.2 Removing a slimline ODD or LSD . . . . . . . . . . . . . . . . 316
12.5.2.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 316
12.5.2.2 Removing the Multibay box . . . . . . . . . . . . . . . . . 316
12.5.2.3 Removing the slimline ODD . . . . . . . . . . . . . . . . . 317
12.5.2.4 Removing the LSD module . . . . . . . . . . . . . . . . . 319
12.5.2.5 Installing the Multibay box . . . . . . . . . . . . . . . . . . 320
12.5.2.6 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 320
12.5.3 Replacing a slimline ODD or LSD . . . . . . . . . . . . . . . . 321
12.5.3.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 321
12.5.3.2 Removing the defective slimline ODD . . . . . . . . . . . . 321
12.5.3.3 Removing the defective LSD module . . . . . . . . . . . . 321
12.5.3.4 Installing the new slimline ODD . . . . . . . . . . . . . . . 321
12.5.3.5 Installing the new LSD module . . . . . . . . . . . . . . . . 322
12.5.3.6 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 322
12.6 Slimline ODD in 4x 3.5-inch HDD extension box . . . . . . . 322
12.6.1 Installing the slimline ODD . . . . . . . . . . . . . . . . . . . . 322
12.6.1.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 322
12.6.1.2 Installing the slimline ODD . . . . . . . . . . . . . . . . . . 323
12.6.1.3 Installing the 4x 3.5-inch HDD extension box . . . . . . . . 327
12.6.1.4 Cabling the slimline ODD . . . . . . . . . . . . . . . . . . 327
12.6.1.5 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 327
12.6.2 Removing the slimline ODD . . . . . . . . . . . . . . . . . . . 328
12.6.2.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 328
12.6.2.2 Removing the slimline ODD . . . . . . . . . . . . . . . . . 329
12.6.2.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 331
12.6.3 Replacing the slimline ODD . . . . . . . . . . . . . . . . . . . 331
12.6.3.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 331
12.6.3.2 Removing the defective slimline ODD . . . . . . . . . . . . 331
12.6.3.3 Installing the new slimline ODD . . . . . . . . . . . . . . . 332
12.6.3.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 332
13 Front panel module . . . . . . . . . . . . . . . . . . . . . . . 333

Upgrade and Maintenance Manual TX2540 M1
Contents
13.1 Replacing the front panel module . . . . . . . . . . . . . . 334
13.1.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 334
13.1.2 Removing the defective front panel module . . . . . . . . . . 335
13.1.3 Installing the new front panel module . . . . . . . . . . . . . . 338
13.1.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 340
14 System board and components . . . . . . . . . . . . . . . 341
14.1 Basic information . . . . . . . . . . . . . . . . . . . . . . . 341
14.2 Replacing the CMOS battery . . . . . . . . . . . . . . . . . 342
14.2.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 342
14.2.2 Removing the CMOS battery . . . . . . . . . . . . . . . . . . 343
14.2.3 Installing the CMOS battery . . . . . . . . . . . . . . . . . . . 344
14.2.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 344
14.3 USB Flash Module (UFM) . . . . . . . . . . . . . . . . . . . 345
14.3.1 Installing the UFM . . . . . . . . . . . . . . . . . . . . . . . . 345
14.3.1.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 345
14.3.1.2 Installing the UFM . . . . . . . . . . . . . . . . . . . . . . 345
14.3.1.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 346
14.3.1.4 Software configuration . . . . . . . . . . . . . . . . . . . 347
14.3.2 Removing the UFM . . . . . . . . . . . . . . . . . . . . . . . 347
14.3.2.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 347
14.3.2.2 Removing the UFM . . . . . . . . . . . . . . . . . . . . . 348
14.3.2.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 348
14.3.3 Replacing the UFM . . . . . . . . . . . . . . . . . . . . . . . 349
14.3.3.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 349
14.3.3.2 Removing the defective UFM . . . . . . . . . . . . . . . . 349
14.3.3.3 Installing the new UFM . . . . . . . . . . . . . . . . . . . 350
14.3.3.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 351
14.3.3.5 Software configuration . . . . . . . . . . . . . . . . . . . 351
14.4 Trusted Platform Module (TPM) . . . . . . . . . . . . . . . . 352
14.4.1 Installing the TPM . . . . . . . . . . . . . . . . . . . . . . . . 352
14.4.1.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 352
14.4.1.2 Installing the TPM . . . . . . . . . . . . . . . . . . . . . . 353
14.4.1.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 355
14.4.2 Removing the TPM . . . . . . . . . . . . . . . . . . . . . . . 356
14.4.2.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . 356
14.4.2.2 Removing the TPM . . . . . . . . . . . . . . . . . . . . . 357
14.4.2.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . 359
14.4.3 Replacing the TPM . . . . . . . . . . . . . . . . . . . . . . . 360

TX2540 M1 Upgrade and Maintenance Manual
Contents
14.4.3.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 360
14.4.3.2 Removing the defective TPM . . . . . . . . . . . . . . . . 361
14.4.3.3 Installing the new TPM . . . . . . . . . . . . . . . . . . . . 361
14.4.3.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 361
14.5 Onboard SAS enabling key . . . . . . . . . . . . . . . . . . 361
14.5.1 Installing the onboard SAS enabling key . . . . . . . . . . . . 361
14.5.1.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 361
14.5.1.2 Installing the onboard SAS enabling key . . . . . . . . . . . 362
14.5.1.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 363
14.5.2 Removing the onboard SAS enabling key . . . . . . . . . . . . 364
14.5.2.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 364
14.5.2.2 Removing the onboard SAS enabling key . . . . . . . . . . 364
14.5.2.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 365
14.5.3 Replacing the onboard SAS enabling key . . . . . . . . . . . . 365
14.5.3.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . 365
14.5.3.2 Replacing the onboard SAS enabling key . . . . . . . . . . 365
14.5.3.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . 365
14.6 Replacing the system board . . . . . . . . . . . . . . . . . . 366
14.6.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 368
14.6.2 Removing the defective system board . . . . . . . . . . . . . . 368
14.6.3 Installing the new system board . . . . . . . . . . . . . . . . . 372
14.6.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 376
15 Converting a tower model to a rack model . . . . . . . . . . 379
15.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 379
15.2 Converting a tower model to a rack model . . . . . . . . . . 380
15.3 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 392
16 Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
16.1 List of used cables . . . . . . . . . . . . . . . . . . . . . . . 394
16.2 Cabling plans . . . . . . . . . . . . . . . . . . . . . . . . . . 395
16.3 Replacing the intrusion switch cable . . . . . . . . . . . . . 398
16.3.1 Preliminary steps . . . . . . . . . . . . . . . . . . . . . . . . 398
16.3.2 Removing the defective intrusion switch cable . . . . . . . . . 399
16.3.3 Installing the new intrusion switch cable . . . . . . . . . . . . . 401
16.3.4 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . 403

Upgrade and Maintenance Manual TX2540 M1
Contents
17 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405
17.1 Mechanical overview . . . . . . . . . . . . . . . . . . . . . 405
17.1.1 Server front . . . . . . . . . . . . . . . . . . . . . . . . . . . 405
17.1.2 Server rear . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
17.1.3 Server interior . . . . . . . . . . . . . . . . . . . . . . . . . . 407
17.2 Connectors and indicators . . . . . . . . . . . . . . . . . . 408
17.2.1 Connectors and indicators on the system board . . . . . . . . 408
17.2.1.1 Onboard connectors . . . . . . . . . . . . . . . . . . . . . 408
17.2.1.2 Onboard indicators and controls . . . . . . . . . . . . . . 410
17.2.1.3 I/O panel connectors . . . . . . . . . . . . . . . . . . . . 412
17.2.1.4 I/O panel indicators . . . . . . . . . . . . . . . . . . . . . 413
17.2.1.5 PSU indicator (only hot-plug PSUs) . . . . . . . . . . . . . 415
17.2.2 Connectors and indicators on the front panel . . . . . . . . . . 415
17.2.2.1 Front panel connectors . . . . . . . . . . . . . . . . . . . 415
17.2.2.2 Front panel controls and indicators . . . . . . . . . . . . . 416
17.3 Onboard settings . . . . . . . . . . . . . . . . . . . . . . . 419
17.4 Minimum startup configuration . . . . . . . . . . . . . . . . 420