Full Boar FBAHR-032 User manual

KNOW YOUR PRODUCT
WARNING: Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electrical shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
0721
AIR HYDRAULIC
RIVETER
• SUITS 2.4 / 3.2 / 4.0 /
4.8 MM RIVETS
• 11KN PULL FORCE
• 17MM STROKE LENGTH
• 1/4 NITTO STYLE MALE
SWIVEL CONNECTOR
INSTRUCTION MANUAL

2
Blind Rivet Capacity: 2.4, 3.2, 4.0, 4.8 mm
Stroke Length: 17mm
Pull Force: 8.1-11 Kn
Air Inlet: 1/4 Nitto Style Male Swivel Connector
Operating Pressure: 5 - 7 bar (72.5 - 101.5 psi)
Maximum Pressure: 7 bar (101.5 psi)
Weight: 1.5kg
Air Consumption: 0.368 Litre per cycle
SPECIFICATIONS - MODEL NO. FBAHR-032
KNOW YOUR PRODUCT
1. Hydraulic Oil Syringe
2. Replacement Jaw St (3pc)
3. 3.2 mm Nose Piece
4. 4.0 mm Nose Piece
5. 2.4 mm Nose Piece
6. 1 x 12mm Spanner
Note; 4.8mm Nose Piece fitted to the unit
1
2
3
4
6
5

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KNOW YOUR PRODUCT
1. 4.8 mm Nose Piece
2. Trigger
3. Air Cylinder
4. 1/4 Nitto Style Male Swivel Connector
5. Handle
6. Hydraulic Revisor
7. Rivet Barrel
1
2
3
4
6
5
7

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SPECIFICATIONS....................................................... Page 02
KNOW YOUR PRODUCT........................................... Page 02
INTRODUCTION........................................................ Page 05
SAFETY INSTRUCTIONS........................................... Page 06
SET UP AND PREPARATION..................................... Page 10
OPERATION............................................................... Page 12
MAINTENANCE......................................................... Page 13
TROUBLE SHOOTING .............................................. Page 14
DESCRIPTION OF SYMBOLS.....................................Page 15
CONTENTS................................................................ Page 16
WARRANTY................................................................ Page 17
TABLE OF CONTENTS

5
Congratulations on purchasing a Full Boar Air Hydraulic
Riveter. Fitted with a powerful hydraulic piston to handle
various tasks such as assembly and repairs in the workshop or
work site.
Read and understand the Owner’s Manual before operating
the Hydraulic Air Riveter. Failure to do so could result in
personal injury or equipment damage.
INTRODUCTION
AIR SUPPLY
The use of an automatic in-line filter and a pressure regulator is
recommended as it increases the products service life.
This tool does not require an in line air tool lubrication system.
There is no need to lubricate the tool before use.
The use of air line lubrication may harm rubber compounds in the
product’s rubber parts.

6
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
d. Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
e. Check the maximum pressure rating of any tools or accessories that you
intend using with the compressor. The output pressure of the air from the
compressor must be regulated so that it never exceeds the rated pressure of
the tool or accessory.
f. Always wear high safety goggles or glasses when using the air tools. Never
point the nozzle of an accessory towards any part of your body or towards
another person.
g. Drain the moisture from the tank daily. It will help prevent corrosion.
h. Use safety equipment including safety goggles and ear protection, the tool
operator and all persons in the working area must wear safety goggles and ear
protection.
i. Air tools should not be used in a potentially explosive environment.
j. The tool must be used only for its prescribed purpose. Any use other than
those mentioned in this Manual will be considered a case of misuse. The user
and not the manufacturer shall be liable for any damage or injury resulting from
GENERAL AIR TOOL SAFETY WARNINGS
WARNING! Read all safety warnings and all instructions. Failure to follow
the warnings and instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and instructions for future reference.
WARNING! In the event that an air line is cut or broken, the air supply
must be turned off at the compressor. A broken air line which is not
supported is extremely dangerous and can whip around very quickly, both
with the capability of striking people, and blowing foreign particles into
the air.
Do not attempt to catch the air line but immediately keep bystanders well
clear and turn off the air supply to the hose, turn off the compressor at the
On / Off button, and then remove the hose from the compressor.

7
such cases of misuse.
•Please read and observe these operating instructions before using the tool. Basic
safety measures should always be strictly followed to protect against damage
to the equipment and personal injury to the user or other people working in the
vicinity of operation.
•This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given the supervision or instruction
concerning use of the appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the
appliance.
GENERAL AIR TOOL SAFETY WARNINGS (cont.)

8
AIR HYDRAULIC RIVETER SAFETY WARNINGS
• Read and understand instruction manual before using.
• Always wear impact-resistant eye protection during the operation of the
air tool.
• Do not use this product if it is not completely assembled or if any parts
appear to be missing or damaged. Use of a product that is not properly and
completely assembled could result in serious personal injury.
• Do not actuate the tool unless the tool is placed firmly against the
workpiece.
• Disconnect the tool from the air supply if the tool jams. While removing a
jammed rivet, the tool may be accidentally activated if it is connected to the
air supply.
• Do not carry tool with finger on the trigger.
• Keep the tool pointed in a safe direction at all times.
• Never attempt to fire a rivet into material that is too hard, or at a too
steep of angle, or near the edge of the workpiece.
• Disconnect the tool from the air supply before performing maintance,
leaving work area, moving tool to another location, making any adjustments,
during non-operation or handing tool to another person. Failure to do so
could result in serious personal injury.
• Clean and inspect the tool daily. Carefully check for proper operation of
trigger and safety mechanism.
• DO NOT use the tool unless the trigger is functional, or if the tool is
leaking air or needs any other repair.
• Be aware that the failure of the work piece, or accessories, or even of the
fastener driving tool itself, can generate high-velocity projectiles.
• Air under pressure can cause severe injury.
• Whipping hoses can cause severe injury. Always check for damaged or
loose hoses and fittings.
• DO NOT exceed the maximum pressure stated on the tool.
• Never carry an air tool by the hose.
• Quick connector couplings shall be used for connection to the compressed air
system and non-sealable air inlet connector must be fitted at the tool in such
a way that no compressed air remains in the tool after disconnection.
• Air tools shall only be connected to an air supply where the maximum
allowable pressure of the tool cannot be exceeded by more than 10%; in
the case of higher pressure ,a pressure reducing valve which includes a
downstream safety valve shall be built into the compressed air supply.
WARNING! Disconnect the tool from the air supply before inspecting the
air tool. Failure to do so could result in serious personal injury.

9
AIR HYDRAULIC RIVETER SAFETY WARNINGS
• Check prior to each operation that the safety and triggering mechanism is
functioning properly and that all nuts and bolts are tight.
• Do not carry out any alterations to the air tool.
• Avoid weakening or damaging the tool, for example by:
– punching or engraving;
– modification not authorized by the manufacturer;
– guiding against templates made of hard material such as steel;
– dropping or pushing across the floor;
– using the tool as a hammer;
– applying excessive force of any kind..
• Do not connect tool to pressure that potentially exceeds 101.5 psi (7 bar).
• Only use clean, dry and regulated compressed air at 5 - 7 bar (72.5 - 101.5
psi)
• Only technically skilled operators should use the air tool.
• Do not overreach. Only use in a safe working place. Keep proper footing and
balance at all times.
• Keep bystanders away (when working in an area where there is a likelihood of
through traffic of people). Clearly mark off your operating area.
• Only wear gloves that provide adequate feel and safe control of triggers and
any adjusting devices.
• The tool must be disconnected from the air supply and rested on a flat
surface when not in use.
• Always wear impact-resistant eye protection with side shields during
operation of the tool.
• Appropriate hearing protection shall be worn.
• The risks to others shall be assessed by the operator.
• Ensure tool is always safely engaged on the work piece and cannot slip.
• Ensure the tool is correctly lubricated during use. Only use the correct
lubricant as specified in this manual.
• Slips, trips and falls are major causes of workplace injury. Be aware of slippery
surfaces caused by use of the tool and also of trip hazards caused by the
airline hose.
• Proceed with additional care in unfamiliar surroundings. Hidden hazards may
exist, such as electricity or other utility lines.
• This tool is not intended for use in potentially explosive atmospheres and is
not insulated from coming into contact with electric power.
• Never use oxygen or combustible gases for operating pneumatic tools as this
could create a fire and explosion hazard.
• Do not discard the manual and safety instructions.

10
KNOW YOUR PRODUCTSET UP & PREPARATION
Before connecting the tool, check the air compressor gauge to be sure it is
functioning within the proper range 5 - 7 bar (72.5 - 101.5 psi).
Note: The tool and air hose must have a quick-connect hose coupling that allows
all pressure to be removed from the tool when the coupling is disconnected.
1. Pull back the sleeve on female quick connector hose coupling, insert male end
and release sleeve on quick connector.
Note: For best performance use 3/8” I/D supply air hose.
WARNING! Ensure the tool is in the off position before connecting to the
air supply.
WARNING! Ensure that the compressed air does not exceed 101.5 psi (7
bar) while operating the tool. Too high an air pressure and unclean air will
shorten the product’s life due to excessive wear, and may be dangerous
causing damage and/or personal injury.
WARNING! Always use a coupling that discharges all the compressed
air in the tool at the time the fitting or hose coupling is disconnected.
Using a coupling that does not discharge the compressed air could cause
unintended operation and serious personal injury..
Connecting air supply
1. Wrap Teflon tape (not supplied) around the Nitto Style Fitting approximately 4
to 5 times to ensure a leak free seal.
2. Screw in Nitto Style Fitting to the air inlet of the Air Hydraulic Riveter.
3. Fasten the Nitto Style Fitting using a 14mm spanner (not supplied).

11
KNOW YOUR PRODUCT
WARNING! Do not climb rigging or scaffolding while carrying a tool
that is connected to an air hose. Doing so could result in serious personal
injury..
WARNING! Do not attempt to modify this tool or create accessories not
recommended for use with this tool. Any such in a hazardous condition
leading to possible serious personal injury.
SET UP & PREPARATION (cont.)
Changing Air Riveter Nose Piece
1. Your Air Riveter comes with 3 different size nose pieces to accommodate for
most standard rivet sizes.
2. Before changing the noise piece, ensure the air tool is disconnected for the air
supply
3. Using the supplied spanner, turn the nose piece anti clock wise and remove the
nose piece.
4. Select which nose piece you require for the rivets being fired.
5. Feed the desired nose piece into the frame head by hand, and tighten securely
with the supplied spanner.
1. Hydraulic Oil Syringe
2. Replacement Jaw St (3pc)
3. 3.2 mm Nose Piece
4. 4.0 mm Nose Piece
5. 2.4 mm Nose Piece
6. 1 x 12mm Spanner
1
2
3
4
6
5

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Driving Rivets
1. Select the nose piece you require for the size of rivet being used.
2. Using a drill, drill into the material you wish to rivet.
Note: When drilling rivet holes, use the same diameter drill bit as the outer
diameter.
3. Attach an air hose to the Nitto style fitting attached to the Air Hydraulic Riveter.
4. Turn on your compressor, and set the regulator between 5 - 7 bar (72.5 - 101.5
psi).
5. Insert the mandrel of the rivet through the nose piece of the Air Riveter
6. Insert the rivet through the pre drilled hole in the work piece/material and hold
steady with your hand.
7. Hold the Air Hydraulic Riveter firmly against work piece with both hands, and
squeeze the trigger to activate the Riveter.
8. Release the trigger and remove the Air Hydraulic Riveter from the work piece.
9. When you are finished using the Air Hydraulic Riveter, disconnect the tool from
your air hose and purge any remaining air, by holding down the trigger.
OPERATION
Mandrel Length
Head Diameter
Rivet Length
Grip Length
Rivet Diameter

13
KNOW YOUR PRODUCT
General Cleaning
• If the enclosure of the tool requires cleaning, do not use solvents but a moist
soft cloth only. Never let any liquid get inside the tool; never immerse any part of
the tool into a liquid.
• Store the tool in a dry and safe place out of reach of children.
• Oil the air tool after each use with air tool oil.
Note: TB Imports will not be responsible for any damage or injuries caused by the
repair of the tool by an unauthorised person or by mishandling of the tool.
Changing Hydraulic Oil
The hydraulic oil should be changed after about 5000-8000 cycles depending on
the working environment.
1. Using a hex key (not supplied), remove the oil sealing bolt and washer.
2. Tip the riveter upside down to drain hydraulic oil.
3. Add 15 - 20ml of hydraulic oil using the supplied syringe.
Note: Mobile Hydraulic Oil #32 and #46 is recommended
4. Once filled, screw oil sealing bolt and washer back into the tool and wipe and
spilt oil before operating the tool.
Spare Parts
Limited spare parts are available subject to availability. Please contact your local
Bunnings Special Orders Desk to order the required spare parts.
MAINTENANCE

14
KNOW YOUR PRODUCT
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE POSSIBLE REMEDY
Air leak near the top of
the tool or in the trigger
area.
Loose screws Tighten screws
Warn or damaged
o-rings or seals
Check and replace
O-rings
Air leak near the base of
the tool
Loose screws Tighten screws
Warn or damages
o-rings or seals
Check and replace
O-rings
Tool does nothing or
operates sluggishly
Insufficient air supply Increase air flow to tool
(Do not exceed 120psi)
Worn or damaged
o-rings
Check and replace
O-rings
Rivet will not drive
completely into the
work piece
Insufficient air supply Increase air flow to tool
(Do not exceed 120psi)
Rivets penetrate
properly during normal
operation, but won’t
drive fully at faster
speeds.
Insufficient air supply Increase air flow to tool
(Do not exceed 120psi)
Use larger air lines (3/8”
I/D minimum)
WARNING! Do not clamp or hold the trigger with anything other then
your hand.
WARNING! Do not over reach. Keep proper footing and balance at all
times.
WARNING! Always disconnect tool from pressured air supply before
loading fasteners. Only use fasteners specified in the Specifications in this
manual can be used. Keep the tool pointed away from yourself and others
at all times. Do not load fasteners with the trigger depressed.
WARNING! Do not carry tool with your finger on the trigger.

15
DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
Power tools that are no longer usable should not be
disposed of with household waste but in an environmentally
friendly way. Please recycle where facilities exist. Check with
your local council authority for recycling advice.
Recycling packaging reduces the need for landfill and raw
materials. Reuse of recycled material decreases pollution in the
environment. Please recycle packaging where facilities exist.
Check with your local council authority for recycling advice.
Wear eye, ear & breathing
protection Wear hearing protection
Wear breathing protection Wear eye protection
Warning
n0
/min No load speed
Revolutions or reciprocations
per minute
Read Instruction Manual

16
KNOW YOUR PRODUCT
Distributed by:
TB Imports
AUSTRALIA (Head Office)
25 Fox Drive, Dandenong South, Victoria, Australia, 3175
Telephone: [phone] (AUS), 0800 647 840 (NZ)
1 x Hydraulic Air Riveter
1 x Spanners
4 x Nose Pieces
1 x Hydraulic Oil Syringe
Note: The manufacturer’s liability shall be deemed void if the tool is modified
in any way and the manufacturer shall therefore accept no liability for any
damages arising as a result of modifications.
CONTENTS

17
WARRANTY EXCLUSIONS
The following actions will result in the warranty being void.
If the tool has been operated on a supply voltage other than that specified on the tool.•
If the tool shows signs of damage or defects caused by or resulting from abuse, accidents•
or alterations.
Failure to perform maintenance as set out within the instruction manual.•
If the tool is disassembled or tampered with in any way.
The warranty excludes damage resulting from product misuse or product neglect.
•
•
This warranty is given by TB Imports.
ABN: 17 050 731 756
Ph. 1800 951 371 (AUS)
0800 647 840 (NZ)
Australia/New Zealand (Head Office)
25 Fox Drive, Dandenong South, Victoria, Australia 3175
FB3
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
The benefits provided under this warranty are in addition to other rights and remedies which
are available to you under law. The warranty covers manufacturer defects in materials,
workmanship and finish under normal use.
1 YEAR WARRANTY
Your product is guaranteed for a period of 12 months from the original date of purchase.
If a product is defective it will be repaired in accordance with the terms of this warranty.
Warranty excludes consumable parts, for example: wheels, bearings.
Our goods come with guarantees that cannot be excluded under Australian Consumer law &
Consumer Guarantees Act 1993 (NZ). You are entitled to a replacement or refund for a major
failure and to compensation for other reasonably foreseeable loss or damage. You are also
entitled to have the goods repaired and replaced if the goods fail to be of acceptable quality
and the failure does not amount to a major failure.
Australia 1800 951 371
New Zealand 0800 647 840
YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A
CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST
BUNNINGS WAREHOUSE (see www.bunnings.com.au or www.bunnings.co.nz for store locations)
WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR
WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE: