Future Design FDC-9090 User manual

9090 User's Manual9090 User's Manual
FDC-9090
Self-Tune Fuzzy / PID
Process / Temperature Controller
FDC-9090
Self-Tune Fuzzy /PID
Process /Temperature Controller

Warning SymbolWarning Symbol
Use the ManualUse the Manual
This Symbol calls attention to an operating procedure, practice, or
the like, which, if not correctly performed or adhered to, could result
in personal injury or damage to or destruction of part or all of the
product and system. Do NOT proceed beyond a warning symbol
until the indicated conditions are fully understood and met.
Specifications
Wiring
Programming
Page 3
Page 4
Page 6
NOTE:
It is strongly recommended that a process should
incorporate a LIMIT like L91 which will shut down the
equipment at a preset process condition in order
to preclude possible damage to products or
system.
It is strongly recommended that aprocess should
incorporate aLIMIT like L91 which will shut down the
equipment at apreset process condition in order
to preclude possible damage to products or
system.
Copyright a August 2001, Future Design Controls, all rights
reserved. No part of this publication may be reproduced,
transmitted, transcribed or stored in a retrieval system, or
translated into any language in any form by any means without
the written permission of Future Design Controls.
UM9090Rev3.0
2
Warranty Page 11

J, K, T, E, B, R, S, N.
PT100 ohm RTD (PTDN or JIS)
-10 to 60 mV, configurable input attenuation
User configurable, refer to Table above
Refer to Table above
0.1 C/ C ambient typical
Protection mode configurable
100 ohms max.
60 dB
120dB
3 times / second
The Fuzzy Logic is an essential feature of this versatile
controller. Although PID control has been widely accepted by
industries, it is difficult for PID control to work with some sophistic
systems efficiently, for example, systems of second order, long
time-lag, various set points, various loads, etc. Because of
disadvantage of controlling principles and fixed values of PID
control, it is inefficient to control the systems with many
variables and the result is unacceptable control for some
systems. The Fuzzy Logic control can overcome the
disadvantage of PID control only. It controls the system in a
efficient way by experiences it had before. The function of Fuzzy
Logic is to adjust the PID values indirectly in order to making the
manipulation output value MV adjusts automatically and quickly
to adapt to various processes. It enables a process to reach its
set point in the shortest time with minimum overshooting during
tuning or external disturbance.
SYSTEM
PID
FUZZY
MV PV
_
+
SV
+
+
PID+FUZZY CONTROL
PID control with properly tuned
PID + Fuzzy control
Warm Up Load Disturbance
Set point
Temperature
Time
2. Model Order Matrix2. Model Order Matrix
FDC
(1) (2) (3) (4) (5) (6) (7) (8)
(1) Power Input
4 90-264VAC
5 20-32VAC/VDC
9 Other
(2) Signal Input
5 Configurable (Universal)
9 Other
(3) Range Code
1 Configurable
9 Other
(4) Control Mode
3 PID / ON-OFF Control
(5) Output 1 Option
0 None
1 Relay rated 3A/240VAC resistive
2 SSR Drive rated 20mA/24V
3 4-20mA linear, max. load 500 ohms (Module OM93-1)
4 0-20mA linear, max. load 500 ohms (Module OM93-2)
5 0-10V linear, min. impedance 500K ohms (Module OM93-3)
9 Other
(6) Output 2 Option
0 None
(7) Alarm Option
0 None
1 Relay rated 2A/240VAC resistive
9 Other
(8) Communication
0 None
CONTENTS
3
Model:FDC 9090
Instruction Manual
Model:FDC 9090
Instruction Manual
1. INTRODUCTION
2. NUMBERING SYSTEM
3. FRONT PANEL DESCRIPTION
4. INPUT RANGE & ACCURACY
5. SPECIFICATIONS
6. INSTALLATION
1. INTRODUCTION
2. NUMBERING SYSTEM
3. FRONT PANEL DESCRIPTION
4. INPUT RANGE & ACCURACY
5. SPECIFICATIONS
6. INSTALLATION
7 . OPERATION 7 . OPERATION
7.1 KEYPAD OPERATION
7.2
7.3
7.4
7.5
7.6
7.7
AUTOMATIC TUNING
MANUAL P.I.D. ADJUSTMENT
RAMP & DWELL
MANUAL TUNING PROCEDURE
FLOW CHART
PARAMETER DESCRIPTION
6.1 DIMENSIONS & PANEL CUTOUT
6.2 WIRING DIAGRAM
9. ERROR MESSAGES9. ERROR MESSAGES
In addition, this instrument has functions of single stage ramp
and dwell, auto-tunung and manual mode execution. Ease of use
also an essential feature with it.
This manual contains information for the installation and operation
of the Future Design Control’s model FDC-9090 Fuzzy Logic
micro-processor based controller.
1. INTRODUCTION1. INTRODUCTION
SV
PV
9090
CON
ALM
C
3. FRONT PANEL DESCRIPTION3. FRONT PANEL DESCRIPTION
Process Value Display
(0.4" red LED)
Set point Value Display
(0.3" green LED)
Control Output
Alarm Output
Scroll Key
Down Key
Return Key
Up Key
4. INPUT RANGE & ACCURACY4. INPUT RANGE & ACCURACY
Input Type
Iron-Constantan
Chromel-Alumel
Copper-Constantan
Chromel-Constantan
Pt30%RH/Pt6%RH
Pt13%RH/Pt
Pt10%RH/Pt
Nicrosil-Nisil
PT100 ohms(DIN)
PT100 ohms(JIS)
-10mV to 60mV
Range( C/F )
-50/999C -58/1830F
-50/1370C -58/2498F
-270 to 400 C -454/752F
-50/750C -58/1382F
300/1800C 572/3272F
0/1750C 32/3182F
0/1750C 32/3182F
-50/1300C -58/2372F
-200/400C -328/752F
-200/400C -328/752F
-1999 to 9999
Accuracy
+/-2 C(4F)
+/-0.4 C(.8F)
+/-0.05%
Sensor
J
K
T
E
B
R
S
N
RTD
RTD
Linear
IN
0
1
2
3
4
5
6
7
8
9
10
5. SPECIFICATIONS5. SPECIFICATIONS
INPUT
Thermocouple (T/C):
RTD:
Linear:
Range:
Accuracy:
Cold Junction Compensation:
Sensor Break Protection:
External Resistance:
Normal Mode Rejection:
Common Mode Rejection:
Sample Rate:
Proportion Band:
Reset ( Integral ):
Rate ( Derivative ):
Ramp Rate:
Dwell:
ON-OFF:
Cycle Time:
Control Action:
0 - 200 C ( 0-360F)
0 - 3600 seconds
0 - 1000 seconds
0 - 200.0 C / minute (
0 - 3600 minutes
With adjustable hysteresis (0-20% of SPAN)
0-120 seconds
Direct (for cooling ) and reverse (for heating)
0 - 360.0 F / minute)
CONTROL
POWER
Rating:
Consumption:
90-264VAC, 50/ 60Hz
Less than 5VA
ENVIRONMENTAL & PHYSICAL
Approvals:
EMC Emission:
EMC Immunity:
Operating Temperature:
Humidity:
Insulation:
Breakdown:
Vibration:
Shock:
Net Weight:
Housing Materials:
UR File E196206, CSA 209463
CE., RoHS Compliant
EN50081-1
EN50082-2
-10 to 50 C
0 to 90 % RH (non-codensing)
20M ohms min. ( 500 VDC )
AC 2000V, 50/60 Hz, 1 minute
10 - 55 Hz, amplitude 1 mm
200 m/ s ( 20g )
170 grams
Poly-Carbonate Plastic
2
UM9090Rev3.0
8. CALIBRATION8. CALIBRATION
+/-2 C(4F)
+/-2 C(4F)
+/-2 C(4F)
+/-2 C(4F)
+/-2 C(4F)
+/-2 C(4F)
+/-2 C(4F)
+/-0.4 C(.8F)

6. INSTALLATION6. INSTALLATION
6.1 DIMENSIONS & PANEL CUTOUT6.1 DIMENSIONS & PANEL CUTOUT
Panel
(45 mm)
Figure 6.1 Mounting Dimensions
TOUCHKEYS FUNCTION DESCRIPTION
Scroll Key
Long Scroll
Press
for 6 seconds
Press and
Up Key
Down Key
Return Key
Long Return
Output Percentage
Monitor
Manual Mode
Execution
* F1: Fuse, S1: Power Switch
6.2 WIRING DIAGRAM6.2 WIRING DIAGRAM
7. OPERATION7. OPERATION
7.1 KEYPAD OPERATION7.1 KEYPAD OPERATION
Press
for 6 seconds
Press and
for 6 seconds
Increases the parameter
Advance the index display to the desired position.
Index advanced continuously and cyclically by pressing this keypad.
Decreases the parameter
Resets the controller to its normal status. Also stops auto-tuning,
output percentage monitoring and manual mode operation.
Allows more parameters to be inspected or changed.
1. Executes auto-tuning function
2. Calibrates control when in calibration level
Allows the set point display to indicate the control output value.
Allows the controller to enter the manual mode.
FDC-9090
1
2
3
4
5
6
7
8
9
10
+
+
+
_
_
_
Alarm
Com.
Alarm
N/O
V
Control Output 1
F1 S1
90 - 264 VAC,50/60HZ
RTD
* With power on, it has to wait for 12 seconds to memorize the new values of parameters once it been changed.
1.77 “
1.77 “
(45 mm)
94 mm
3.70 “
86 mm
3.38 “
UM9090Rev3.0
7.2 AUTOMATIC TUNING
3. Press Return Key for at least 6 seconds ( maximum 16 seconds). This
initializes the Auto-tune function. (To abort auto-tuning procedure
press Return Key and release).
2. Ensure Proportional Band 'Pb' is not set at '0'.
1. Ensure that controller is correctly configured and installed.
4. The Decimal point in lower right hand corner of PV display flashes to
indicate Auto-tune is in progress. Auto-tune is complete when the
flashing stops.
5. Depending on the particular process, automatic tuning may take up
to two hours. Processes with long time lags will take the longest to
tune. Remember, while the display point flashes the controller is
auto-tuning.
NOTE: If an AT error( ) occurs, the automatic tuning process
is aborted due to the system operating in ON-OFF control(PB=0).
The process will also be aborted if the set point is set to close to
the process temperature or if there is insufficient capacity in the
system to reach set point (e.g. inadequate heating power
available). Upon completion of Auto-tune the new P.I.D. settings
are automatically entered into the controller's non-volatile memory.
7.3 MANUAL P.I.D. ADJUSTMENT7.3 MANUAL P.I.D. ADJUSTMENT
Whilst the auto-tuning function selects control settings which should prove
satisfactory for the majority of processes, you may find it necessary to
make adjustments to these arbitrary settings from time to time. This may
be the case if some changes are made to the process or if you wish to
'fine-tune' the control settings.
It is important that prior to making changes to the control settings that
you record the current settings for future reference. Make slight changes
to only one setting at a time and observe the results on the process.
Because each of the settings interact with each other, it is easy to become
confused with the results if you are not familiar with process control
procedures.
TUNING GUIDETUNING GUIDE
Proportional Band
Symptom Solution
Slow Response Decrease PB Value
High Overshoot or Oscillations Increase PB Value
Integral Time (Reset)
Symptom Solution
Slow Response Decrease Integral Time
Instability or Oscillations Increase Integral Time
Derivative Time (Rate)
Symptom Solution
Slow Response or Oscillations Decrease Deriv. Time
High Overshoot Increase TimeDeriv.
4

7.5 MANUAL TUNING PROCEDURE7.5 MANUAL TUNING PROCEDURE
Step 1: Adjust the integral and derivative values to 0. This inhibits the
rate and reset action
Step 2: Set an arbitrary value of proportional band and monitor the
control results
Step 3: If the original setting introduces a large process oscillation, then
gradually increase the proportional band until steady cycling
occurs. Record this proportional band value(Pc).
Step 4: Measure the period of steady cycling
PV
PV(Process value)
Tc
TIME
Record this value (Tc) in seconds
Step 5: The Control Settings are determined as follows:
Proportion Band(PB)=1.7 Pc
Integral Time (TI)=0.5 Tc
Derivative Time(TD)=0.125 Tc
25
50
75
100
125
150
010 20 30 40 50 60 70 80 90
15 minutes
ON OFF
Process Value
Alarm Output
t(minutes)
The dwell function may be used to operate an external device such
as a siren to alert when a soak time has been reached.
need to be set to the value 13. The alarm contact will now
operate as a timer contact, with the contact being open on the
initial start up. The timer begins to count down once the set point
temperature is reached. After the setting at has elapsed, the
alarm contact closes.
9. ERROR MESSAGES9. ERROR MESSAGES
Symptom Cause (s) Solution (s)
Sensor break error Replace RTD or sensor
Use manual mode operation
Process display beyond
the low range set point Re-adjust value
Re-adjust value
Process display beyond
the high range set point
Analog hybrid module
damage
Incorrect operation of
auto tune procedure
Prop. Band set to 0
Manual mode is not
allowable for an ON-OFF
control system
Check sum error, values
in memory may have
changed accidentally
Replace module. Check for
outside source of damage
such as transient voltage spikes
Repeat procedure. Increase
Prop. Band to a number larger
than 0
Increase proportional band
Check and reconfigure the
control parameters
7.4 RAMP & DWELL7.4 RAMP & DWELL
The FDC-9090 controller can be configured to act as either a fixed
set point controller or as a single ramp controller on power up. This
function enables the user to set a pre-determined ramp rate to
allow the process to gradually reach set point temperature, thus
producing a 'Soft Start' function.
A dwell timer is incorporated within the FDC-9090 and the alarm
relay can be configured to provide either a dwell function to be
used in conjunction with the ramp function.
The ramp rate is determined by the ' ' parameter which can be
adjusted in the range 0 to 200.0 C/minute. The ramp rate function
is disabled when the ' ' parameter is set to ' 0 '.
The soak function is enabled by configuring the alarm output to act
as a dwell timer. The parameter needs to be set to the
value 12. The alarm contact will now operate as a timer contact,
with the contact being closed at power up and opening after the
elapsed time set at parameter .
If the controller power supply or output is wired through the alarm
contact, the controller will operate as a guaranteed soak controller.
In the example below the Ramp Rate is set to 5 C/minute,
=12 and =15 (minutes). Power is applied at zero
time and the process climbs at 5 C/minute to the set point of 125
C. Upon reaching set point, the dwell timer is activated and after
the soak time of 15 minutes, the alarm contact will open, switching
off the output. The process temperature will eventually fall at an
undetermined rate.
BC
UM9090Rev3.0
5

The "return" key can be pressed at any time.
This will prompt the display to return to the
Process value/Set point value.
Power Applied:
1. Displayed for 4 seconds.
(Software Version 3.6 or higher)
2. LED test.
All LED segments must be lit for 4 seconds.
3. Process value and set point indicated.
7.7 PARAMETER DESCRIPTION7.7 PARAMETER DESCRIPTION
INDEX
CODE
DESCRIPTION
ADJUSTMENT RANGE
**DEFAULT
SETTING
SV Set point Value Control
*Low Limit to High Limit Value Undefined
Alarm Set point Value
* Low Limit to High Limit Value.(if =0, 1, 4 or 5)
* 0 to 3600 minutes ( if =12 or 13)
* Low Limit minus set point to high Limit minus set
point value ( if =2, 3, 6 to 11 )
Ramp Rate for the process value to limit an abrupt
change of process (Soft Start)
* 0 to 200.0 C (360.0 F) / minute ( if = 0 to 9 )
* 0 to 3600 unit / minute ( if =10 )
200 C
(392F)
0C/min
(32F / min).
Offset Value for Manual Reset ( if = 0 )
* 0 to 100%
Offset shift for process value
*-111Cto111C
Proportional Band
* 0 to 200 C ( set to 0 for on-off control)
Integral (Reset) Time
* 0 to 3600 seconds
Derivative (Rate) Time
* 0 to 1000 seconds
Local Mode
0: No control parameters can be changed
1: Control parameters can be changed
Parameter Selection ( allows selection of additional
parameters to be accessible at level 0 security)
0.0 %
0C
(32F)
10 C
(50F)
120 sec.
30 sec.
1
Proportional Cycle Time
* 0 to 120 seconds
Relay
Pulsed Voltage
Linear Volt/mA
20
1
0
Input Mode Selection
0: J type T/C
1: K type T/C
2: T type T/C
3: E type T/C
4: B type T/C
5: R type T/C
Note: T/C-Close solder gap G5, RTD-Open G5
6: S type T/C
7: N type T/C
8: PT100 DIN
9: PT100 JIS
10: Linear Voltage or Current
Alarm Mode Selection
0: Process High Alarm
1: Process Low Alarm
2: Deviation High Alarm
3: Deviation Low Alarm
4: Inhibit Process High Alarm
5: Inhibit Process Low Alarm
6: Inhibit Deviation High Alarm
7: Inhibit Deviation Low Alarm
8: Outband Alarm
9: inband Alarm
10: Inhibit Outband Alarm
11: Inhibit Inband Alarm
12: Alarm Relay OFF as
Dwell Time Out
13: Alarm Relay ON as
Dwell Time Out
Hysteresis of Alarm 1
* 0 to 20% of SPAN
C / F Selection
0: F, 1: C
Resolution Selection
0: No Decimal Point
1: 1 Digit Decimal
2: 2 Digit Decimal
3: 3 Digit Decimal
(2 & 3 may only be used for linear voltage or current
=10 )
Control Action
0: Direct (Cooling) Action 1: Reverse (Heat) Action
Error Protection
0: Control OFF, Alarm OFF
1: Control OFF, Alarm ON
Hysteresis for ON/OFF Control
*0 to 20 % of SPAN
Low Limit of Range
High Limit of Range
Low Calibration Figure
High Calibration Figure
0: None 4:
1: 5:
2: 6:
3: 7:
,
,
,,
0
T/C
RTD
Linear
0
8
10
0
0.5%
1
2: Control ON , Alarm OFF
3: Control ON, Alarm ON
0
1
1
0.5%
-50 C( -58F)
1000C (1832F)
0 C (32F)
800 C (1472F)
Long
(6 seconds)
Long
(6 seconds)
Long
(6 seconds)
SET POINT VALUE DISPLAY
PROCESS VALUE DISPLAY
Level 0
Level 3
Level 1
Level 2
Level 4
Long
(6 seconds)
Low Calibration Figure Set to One Tenth the LCAL Value
High Calibration Figure Set to One Tenth the HCAL Value
*
*
*
*
* Adjusting Range of the Parameter
** Factory settings. Process alarms are at fixed temperature points. Deviation alarms move with setpoints
0 C (32F)
80 C (176F)
NOTE *** Parameters are for Version 3.7 ONLY
******
******
Please turn to Page 6 for
proper setting of these
parameters. Failure to
proper set can cause
loss of
calibration of unit.
Parameters
are factory set.
If change is
required
see page 6 for
proper setting
of PVL & PVH
All Units are
factory calibrated.
If performing a
calibration follow
proper procedure.
See page 4 and 5.
UM9090Rev3.0
7.6 Flow Chart7.6 Flow Chart
6

Long
(6 seconds)
Long
(6 seconds)
Long
(6 seconds)
SET POINT VALUE DISPLAY
PROCESS VALUE DISPLAY
Level 0
Level 3
Level 1
Level 2
Level 4
Long
(6 seconds)
Supplemental Instruction for the New Version V7.3 ONLY
NOTE: This procedure does NOT have to be performed unless the
LLit and/or Hlit have been changed from the factory setting.
This routine properly adjusts the calibration values IF the Llit
and/or Hlit parameters have been changed from factory default.
Setting the PVL and PVH correctly allows proper operation of unit.
No additional calibration is required.
The unit with firmware version V3.7 has two additional parameters - "PVL"
and "PVH" located in the level 4 as parameters flow chart on the left hand
side indicates.
When you need to change the LLit value to a higher value or change the
HLit value to a lower value, the following procedures MUST be
performed to make the PVL value equivalent to one tenth of LCAL value
and the PVH value equivalent to one tenth of HCAL value. Otherwise
the measured process values will be out of specification.
1.Follow the Setup Parameter procedure and scroll down to the "LLit"
parameter. Change parameter using the up and down arrow to new
desired value you require.
2.Press and release the Scroll Key, "HLit" appears on the PV Display.
Use Up and Down Keys to set the HLit value to the new desired value
you require.
3.Turn the power OFF wait 5 seconds and re-power the unit.
4.Following the Setup parameter entry routine advance until the "LCAL"
appears on the PV Display. Record the LCAL value.
5.Press and release the Scroll Key, then "HCAL" appears on the PV
Display. Record the HCAL value.
6.Press the Scroll Key for at least 6 seconds and then release, "PVL"
appears on the PV Display. Use UP and Down Keys to set the PVL value
to of LCAL value.
7.Press and release the Scroll Key, "PVH" appears on the PV Display.
Use UP and Down Keys to set the PVH value to of HCAL value.
8. Adjustment is complete. Exit by depressing the Return Key.
9. Unit should display the proper process value.
Proper setting of the PVL and PVH parameters can be confirmed by entering
the Setup parameter routine and scrolling through the complete parameter
listing and verifying the PVL and PVH parameters are set to the required
the value of LCAL and HCAL respectively.
one tenth
one tenth
one tenth
UM9090Rev3.0
7

7.0 Manual Calibration Procedures
All units are factory calibrated. If field calibration is required you must use NIST traceable
calibration equipment to meet specifications. If proper equipment is not available please
return to factory for proper service.
Equipment required is:
1.) A Millivolt source 0/100Mv +/- 0.005% accuracy
2.) K thermocouple simulator 0.01% accuracy
3.) RTD simulator 0/300 ohms 0.01%accuracy
This calibration procedure requires a Millivolt source.
This calibration be done for input types.
1.)
Main A to D Calibration:
must ALL
Connect the Millivolt source as shown below:
Positive lead to terminal 5 and negative lead to terminal 4.
Set the Millivolt source for 0.00 MV.
Millivolt wiring DiagramMillivolt wiring Diagram
FDC-9090
1
2
3
4
5
6
7
8
9
10
Simulator
Millivolt
2.)
3.)
4.)
5.)
6.)
7.)
8.)
If calibration is successful then proceed to next page for Cold Junction Calibration for
thermocouples and RTD calibration if using RTD input.
Enter into the setup parameter menu and set the following parameters to the settings shown below;
IN = 1, LLiT= -50.0, HLit = 1370
With HLit on the display press and hold scroll key for 6 seconds then release. The display should read
LCAL set this value to 0.0 using up/down arrow keys to obtain 0.0
Press and release scroll key the display reads HCAL set this value to 800.0 using arrow keys.
Press and hold the scroll key for 6 seconds then release the display will read PVL, set this value to 0.0
using the arrow keys.
Press and release scroll key display reads PVH set this value to 80.0 using the arrow keys.
Press and hold the scroll key for 6 seconds then release. The display will read AdLo Input a 0.0 MV
signal then press and hold the scroll key for 6 seconds, then release. The display will blink momentarily
and a new value will be obtained.
If the display does not blink or the value is equal to -199.9 or 199.9 then calibration failed.
Press and release scroll key. The display will read AdHi. Input a 60.0 MV signal then press and hold the
scroll key for 6 seconds then release.
The display will blink momentarily a new value will be obtained.
If the display does not blink or the value is equal to -199.9 or 199.9 then calibration fails.
If calibrations fails check equipment connections and setting and repeat. If unsuccessful return to
manufacturer.
+ Lead
- Lead
8
F1 S1
90 - 264 VAC,50/60HZ
AC power to unit
under calibration
AC power to unit
under calibration

UM9090Rev3.0
7.0 Manual Calibration Procedures (continued)
RTD Input calibration
MUST OPENED
- Perform this calibration if RTD input is to be used on the unit.
Solder Gap G5 be prior to performing RTD calibration.*
1.) Connect a 3 wire RTD simulator to the RTD input as shown below: The “hot” lead connects to terminal
3. The 2 common leads go to terminals4&5.
6.2 WIRING DIAGRAM6.2 WIRING DIAGRAM
FDC-9090
1
2
3
4
5
6
7
8
9
10
+
_
Alarm
Com.
Alarm
N/O
Control Output 1
F1 S1
90 - 264 VAC,50/60HZ
RTD Input
Simulator
RTD
Hot lead
Common lead
Common lead
2.)
3.)
4.)
Set the RTD simulator to simulate 100 ohms.
If you exited the calibration mode, Re-enter as described in the parameter setup routine and scroll
down until display reads rtdL. With rtdL on the display and 100 ohm input from simulator, press and hold
the scroll key for 6 seconds then release.
The display will blink momentarily and a new value will be obtained.
If the display does not blink then calibration fails.
Press and release the scroll key the display reads rtdH. Now set the RTD simulator to 300 ohms,with rtdH
on the display press and hold the scroll key for 6 seconds then release the scroll key.
The display will blink momentarily and a new value will be obtained.
If the display does not blink or the value equals -199.9 or 199.9 then calibration fails.
If successful RTD calibration is complete. Disconnect the RTD and program as needed.
K+
K
Temperature
Calibrator
K-TC
FDC-9090
1
2
3
4
5
6
7
8
9
10
Alarm
Com.
Alarm
N/O
Cold Junction Calibration
Gap G5 ClOSED
- Perform this calibration if Thermocouple input is to be used on the
unit. NOTE: Solder MUST be to perform this calibration. *
1.)
2.)
Connect a K thermocouple simulator wired as shown below:
Terminal 5 is the Positive lead (Yellow) and terminal 4 is negative lead (Red).
Set the K simulator to simulate 0.0 C degrees.
2.)
If unit can not be field calibrated return to factory for evaluation/repair.
NOTE: All units are shipped typically in thermocouple mode. If RTD input is required you must
OPEN the solder gap G5 on processor board. You do NOT need to recalibrate as ALL
calibration procedures were performed at factory.
* Solder Gap G5 is found on the small “tail like” PC board inside of unit. To remove unit from
housing push up on the release tab on the bottom from of display bezel and pull bezel
forward. Observer PC board where solder gap G5 is located.
If you exited the calibration mode enter as performed in the main calibration routine and scroll down
to the parameter CJLo. With 0.0C simulated on input use the Up and Down arrow key to obtain a reading
of 40.0. Once value at unit is set to 40.0 press and hold the scroll key for 6 seconds then release key.
The display should blink momentarily and a new value is obtained.
If display does not blink and a value equals -5.00 or 40.00 the calibration fails.
9
AC power to unit
under calibration
AC power to unit
under calibration
F1 S1
90 - 264 VAC,50/60HZ
AC power to unit
under calibration
AC power to unit
under calibration

10
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Warranty and Return StatementWarranty and Return Statement
WARRANTY
Return Material Authorization:Return Material Authorization:
Contact Future Design Controls for Return Material Authorization Number prior to
returning any product to our facility.
Future Design Controls
7524 West 98th Place, P.O. Box 1196
Bridgeview, IL. 60455 USA
888.751.5444 - Office
888.307.8014 - Fax
866.342.5332 - Technical Support
E-mail:
Website:
[e-mail]
http://futuredesigncontrols.com
Contact Future Design Controls for Return Material Authorization Number prior to
returning any product to our facility.
Future Design Controls
7524 West 98th Place, P. O . Box 1196
Bridgeview, IL. 60455 USA
888.751.5444 - Office
888.307.8014 -Fax
866.342.5332 - Technical Support
E-mail:
Website:
[e-mail]
http://futuredesigncontrols.com
Future Design Controls products described in this manual are warranted to be free
from functional defects in materials and workmanship at the time the products leave
Future Design Controls Facilities and to conform at that time to the specifications set
forth in the relevant Future Design Controls manual, sheet or sheets for a period of 3
years after delivery to the first purchaser for use.
Future Design Controls provides no warranty or representations of any sort regarding
the fitness of use or application of its products by the purchaser. Users are responsible
for the selection, suitability of the products for their application or use of Future Design
Controls products.
Future Design Controls shall not be liable for any damages or losses, whether direct,
indirect, incidental, special, consequential or any damages, costs or expenses
excepting only the cost or expense of repair or replacement of Future Design Controls
products as described below.
Future Design Controls sole responsibility under the warranty, at Future Design
Controls option, is limited to replacement or repair, free of charge or refund of
purchase price within the warranty period specified. The warranty does not apply to
damage resulting from transportation, alteration, misuse or abuse.
Future Design Controls reserves the right to make changes without notification to
purchaser to materials or processing that does not effect the compliance with any
applicable specifications.
There are no expressed or implied Warranties extending beyond the Warranties
herein and above set forth.
Limitations:
Future Design Controls products described in this manual are warranted to be free
from functional defects in materials and workmanship at the time the products leave
Future Design Controls Facilities and to conform at that time to the specifications set
forth in the relevant Future Design Controls manual, sheet or sheets for a period of 3
years after delivery to the first purchaser for use.
Future Design Controls provides no warranty or representations of any sort regarding
the fitness of use or application of its products by the purchaser. Users are responsible
for the selection, suitability of the products for their application or use of Future Design
Controls products.
Future Design Controls shall not be liable for any damages or losses, whether direct,
indirect, incidental, special, consequential or any damages, costs or expenses
excepting only the cost or expense of repair or replacement of Future Design Controls
products as described below.
Future Design Controls sole responsibility under the warranty, at Future Design
Controls option, is limited to replacement or repair, free of charge or refund of
purchase price within the warranty period specified. The warranty does not apply to
damage resulting from transportation, alteration, misuse or abuse.
Future Design Controls reserves the right to make changes without notification to
purchaser to materials or processing that does not effect the compliance with any
applicable specifications.
There are no expressed or implied Warranties extending beyond the Warranties
herein and above set forth.
Limitations:
FDC 9090 Users Manual version 3.0 6/4/2013FDC 9090 Users Manual version 3.0 6/4/2013
User's Manual FDC-9090 Process / Temperature ControllerUser's Manual FDC-9090 Process /Temperature Controller
11

Um9090 Rev 3.0Um9090 Rev 3.0
User's Manual FDC-9090 Process / Temperature ControllerUser's Manual FDC-9090 Process /Temperature Controller
Version3.0 Dated 6/2013
Future Design Controls
7524 West 98th Place, P.O. Box 1196
Bridgeview, IL. 60455 USA
888.751.5444 - Office
888.307.8014 - Fax
866.342.5332 - Technical Support
E-mail:
Website:
[e-mail]
http://futuredesigncontrols.com
Future Design Controls
7524 West 98th Place, P. O . Box 1196
Bridgeview, IL. 60455 USA
888.751.5444 - Office
888.307.8014 -Fax
866.342.5332 - Technical Support
E-mail:
Website:
[e-mail]
http://futuredesigncontrols.com